Experimental investigation of cyclic and time-dependent deformation of titanium alloy at elevated temperature

A novel cyclic deformation test program was undertaken to characterize macroscopic time dependent deformation of a titanium alloy for use in viscoplastic model development. All tests were conducted at a high homologous temperature, 650 °C, where there are large time dependent and loading rate dependent effects. Uninterrupted constant amplitude tests having zero mean stress or a tensile mean stress were conducted using three different control modes: strain amplitude and strain rate, stress amplitude and stress rate, and a hybrid stress amplitude and strain rate. Strain ratcheting occurred for all cyclic tests having a tensile mean stress and no plastic shakedown was observed. The shape of the strain ratcheting curve as a function of time is analogous to a creep curve having primary, steady state and tertiary regions, but the magnitude of the ratchet strains are higher than creep strains would be for a constant stress equal to the mean stress. Strain cycles interrupted with up to eight 2-h stress relaxation periods around the hysteresis loop, including hold times in each quadrant of the stress–strain diagram, were also conducted. Stress relaxation was path-dependent and in some cases the stress relaxed to zero. The cyclic behavior of these interrupted tests was similar even though each cycle was very complex. These results support constitutive model development by providing exploratory, characterization and validation data.     

Superplastic characteristics of high purity yttria-stabilized zirconia polycrystals

The mechanical characteristics of superplastic yttria-stabilized zirconia polycrystals have been analyzed as a function of stress, temperature and grain size. The evolution of the stress exponent n with stress found in high purity materials is similar to that observed in superplastic metals. True creep parameters can be ascribed to the deformation mechanism at high stresses. By contrast, the creep parameters exhibit a continuous evolution with stress, temperature and grain size at low stresses. The threshold stress formalism used in conventional and high strain rate superplastic metals accounts for the mechanical characteristics observed in fine-grained zirconia polycrystals.     

Quasi-static properties of a photoviscoelastic material

This paper describes the results of mechanical and optical measurements in plasticized polyvinyl chloride under conditions of creep and relaxation at room temperature. It covers one task of a broader investigation aimed at developing experimental methods for viscoelastic stress analysis. The moiré method of strain analysis was found well suited for continuous recording of axial and transversal deformation in creep tests. The material exhibits linear viscoelastic behavior, both mechanical and optical. Strain, stress and birefringence measured from creep and relaxation tests gave straightline plots on log-log scale and, thus simple empirical formulas were possible to derive. The theoretical prediction that birefringence in a linear viscoelastic material not exhibiting flow can be expressed as a linear relationship of stress and strain was satisfactorily substantiated.     

动力损伤后的脆性岩石静力蠕变断裂模型研究

应力波动力扰动下脆性岩石的静力蠕变特性,对深部地下工程围岩变形的评价有重要的实践意义.动力载荷作用导致的局部细观裂纹损伤严重影响脆性岩石蠕变力学行为.基于细观裂纹扩展与应力关系模型、动力扰动损伤演化函数、静动力载荷演化路径函数与黏弹性本构模型,提出一种应力波动力扰动下脆性岩石蠕变断裂特性的宏细观力学模型.其中动力损伤通过控制岩石内部细观裂纹数量变化实现.模型描述了应力波动力扰动下岩石的应变时间演化曲线,解释了岩石动力扰动下蠕变失效特性.研究了不同应力波幅值及周期影响下的脆性岩石应变-时间关系曲线,并通过试验结果验证了模型的合理性.讨论了动力损伤变化形式,突变发生时刻,突变量的大小对岩石蠕变失效特性的影响.分析了应力波幅值、周期对岩石动态动力损伤效应以及蠕变失效特性的影响.主要研究结果:动力损伤的变化值越大,岩石蠕变失效发生时间越短.冲击载荷扰动期间,动力损伤发生的时刻及增加的形式,对动力扰动后的岩石应变及蠕变破坏时间影响很小.动力损伤变化量随应力波幅值增加、周期减小而加速增大.应力波幅值越大、周期越小,岩石发生蠕变失效时间越短.     

Geometric and material nonlinearity during the deformation of micron-scale thin-film bilayers subject to thermal loading

We study, by experiments and modeling, the linear and geometric nonlinear behavior of thin-film bilayer mechanical structures subjected to thermal loading due to combined creep and stress relaxation. On the experimental side, we designed and fabricated a series of micron-scale gold ( thick)/polysilicon(1.5 and thick) beams and plates and initially thermal cycled them between room temperature and 190°C to stabilize the gold microstructure over this temperature range. After the initial thermal cycle, they are heated to 190°C where they are relatively flat, and then cooled to 120°C. During this temperature drop the thin film structures undergo linear and possibly geometrically nonlinear deformation depending on their size. They are then held at 120°C for about four weeks. During the thermal loading history we measured, using interferometry, full-field deformed shapes of the structures, from which curvature was determined. During the isothermal hold, creep and stress relaxation are observed in all of the structures, as manifested in significant curvature changes. We observe that both material and structural phenomena contribute to the observed deformation response. The interplay between the two is apparent in the plates where the initial cooling caused them to buckle, but the creep and stress relaxation then caused them to substantially unbuckle. We attempted to model the inelastic deformation by assuming simple power-law creep in the gold , and assuming that the polysilicon did not relax at the modest temperature of 120°C. In order to accurately account for the dependence of curvature and stress on position, we carried out the calculations using the finite element method. We find that with such a simple model we can qualitatively describe all of the observed phenomena, however, some quantitative discrepancies exist. Finally, we carried out a parametric study of the effects of the structure shape and the power-law creep constants on the deformation, and studied the evolution of the stress state in the films both through the thickness and in the plane of the beams and plates. Regarding the stress state, initially a significant stress gradient exists through the thickness of the films. Over time it becomes more uniform, and nearly constant in the creeping/relaxing metal film, but the gradient remains in the polysilicon film (that does not creep or relax).     

Rate (time)-dependent deformation behavior: an overview of some properties of metals and solid polymers

The inelastic deformation behaviors of metals and polymers are discussed with the aim of finding a common base that would simplify academic and engineering analyses. Only monotonic loading conditions at room temperature are considered. For loading at different rates, nonlinear relations between loading rate and stress level, creep stress level and creep strain, and relaxation rate and stress were common to both type of materials. There are, of course, significant differences in elastic properties, strength levels and the strains involved. Special properties such as relaxation behaviors and creep anomalies can be qualitatively and quantitatively reproduced by the state variable model VBO (viscoplasticity theory based on overstress). Since experimental investigations typically concentrate on one particular aspect of inelastic deformation behavior such as creep or strain-rate dependence, it is often difficult to gather a comprehensive data set for a given material. In spite of this, considerable similitude in the deformation behavior of metals and polymers in various test conditions has nevertheless been established.     

高氮奥氏体不锈钢高温动态响应特性及本构关系

在293~873 K的环境下,采用分离式霍普金森杆装置对高氮钢试样进行了102~103 s-1应变率下的动态加载实验。结合准静态实验结果,分析了应变率和温度对材料塑性流动特性的影响。结果表明:高氮钢的动态力学行为具有很强的应变率敏感性和温度敏感性。当应变率达到400 s-1或更高时,流动应力随应变率的增加显著升高;在同一应变率下,流动应力随温度的降低明显升高。研究了温度和应变率耦合效应对材料塑性行为的影响,得出温度软化效应在高氮钢高温动态塑性变形中起主导作用。基于经典的Johnson-Cook（J-C）模型,通过对实验数据的分析,得出了高氮钢材料的修正J-C本构方程,经验证修正J-C方程预测结果与实验结果吻合。     

Experimental investigation and modeling of non-monotonic creep behavior in polymers

The deformation behavior of two unfilled engineering thermoplastics, ultra high molecular weight polyethylene (UHMWPE) and polycarbonate (PC), has been investigated in creep test conditions. It has been found that a loading history (prior to the creep test) comprising of loading to a maximum stress or strain value followed by partial unloading to arrive at the target stress value can greatly modify the strain-time behavior. Under such a test protocol, while the expected increase in strain during creep (constant tensile load) is observed, at relatively low creep stresses specimens have also demonstrated a monotonic decrease in strain. In an intermediate stress range, specimens have demonstrated time dependent behavior comprising of a transition from decreasing to increasing strain during creep in tension. This paper presents experimental results to delineate these findings and explore the effect of prior strain rate on the qualitative and quantitative changes in the output (strain-time) behavior. Furthermore, modification of the viscoplasticity theory based on overstress (VBO) model into a double element configuration is introduced. These changes confer upon the model the ability to yield non-monotonic behavior in creep, and supporting simulation results have been included. These changes, therefore, allow the model to simulate strain rate sensitivity, creep, relaxation, and recovery behavior, but more importantly address the issue of non-monotonic changes in creep and relaxation when a loading history involves some degree of unloading.     

Rime- and glaze-ice accretion due to freezing rain falling vertically on a horizontal thermally insulated overhead line conductor

A theory of atmospheric icing due to freezing rain on an overhead line conductor (OHLC) is developed. The rain falls vertically on a horizontal OHLC that is thermally insulated. It is assumed that the collection efficiency of the accretion surface is unity and that this surface is in thermodynamic equilibrium with the environment.

For air temperature T_A 0°C and raindrop temperature T_D 0°C, the freezing rain accretes as rime ice, provided that the temperature of the ice surface T_l < 0°C. The evolution equation governing the mass transfer at the accretion surface is solved analytically, yielding the shape of the rime-ice surface. Equations governing the thermal state of the rime-ice deposit are also given. These determine the onset of wet growth or glaze accretion at the upper stagnation line during suitable environmental conditions.

For environmental conditions producing an ice surface at temperature T_l = 0°gC, the freezing accretes as glaze. Equations governing the heat and mass transfer at the surface determine the shape of the glaze surface and the downward viscous motion of the unfrozen water. For T_D < 0°C, glaze evolution equations are developed for T_A 0°C and T_A 0°C. Analytical solutions of these equations are obtained. In particular, when T_D < −T_A < 0°C, the evolution equation predicts a novel limiting growth that is triangular in shape. Further study of the mass and heat transfer conditions, in the neighborhood of this final stage of glaze accretion, shows that it is maintained in thermodynamic equilibrium with its warm air environment.     

固体发动机保险机构在高温高压下的实验研究

针对固体发动机部件保险机构所出现破现象,对其进行了激光散斑和电阻应变法联合测试。由于保险机构在高温和高压环境下工作,材料有蠕变现象,出现较大的热变形,传统的光我法实施,发展了一种叠合散斑技术,使之能够对大变形进行非接触式测量,在实验室测试的基础上,对保险机构进行了热容器试验,测量了点火后应变随时间的变化规律。实验结构发现,在保险机构机体上存在着一个接近破环应力的高危应力区,这是保险机破坏的主要因素     

ANALYSIS OF MECHANICAL CHARACTERISTICS OF FROZEN CLAY AND MODIFIED S-M CREEP MODEL1)

为合理描述人工冻结法施工的矿井土层力学特性,对某矿井土样的重塑土进行单轴抗压强度实验和单轴压缩蠕变实验,得到重塑冻结黏土在不同温度及载荷加载等级下的应力-应变曲线和蠕变曲线。实验结果表明：冻结温度越低,土样的单轴强度越大;相同冻结温度下,土样的蠕变变形随着应力水平的升高而增大。单轴压缩蠕变的等时应力-应变曲线随时间发展向应变轴靠拢;土样经历初始蠕变和等速蠕变两个阶段,在较高应力水平下有进入加速蠕变的趋势;对S-M模型中各参数的意义进行修正并考虑温度的影响,得到人工冻结黏土改进S-M蠕变显式模型,然后采用粒子群算法对人工冻结黏土S-M蠕变模型参数进行优化。改进S-M蠕变显式模型理论计算值与实验值吻合良好,表明改进S-M蠕变显式模型能较好模拟人工冻结黏土的蠕变特性。改进S-M蠕变显式模型为人工冻土蠕变计算提供一种新方法。     

Multiaxial creep and cyclic plasticity in nickel-base superalloy C263

Physically-based constitutive equations for uniaxial creep deformation in nickel alloy C263 [Acta Mater. 50 (2002) 2917] have been generalised for multiaxial stress states using conventional von Mises type assumptions. A range of biaxial creep tests have been carried out on nickel alloy C263 in order to investigate the stress state sensitivity of creep damage evolution. The sensitivity has been quantified in C263 and embodied within the creep constitutive equations for this material. The equations have been implemented into finite element code. The resulting computed creep behaviour for a range of stress state compares well with experimental results. Creep tests have been carried out on double notched bar specimens over a range of nominal stress. The effect of the notches is to introduce multiaxial stress states local to the notches which influences creep damage evolution. Finite element models of the double notch bar specimens have been developed and used to test the ability of the model to predict correctly, or otherwise, the creep rupture lifetimes of components in which multiaxial stress states exist. Reasonable comparisons with experimental results are achieved. The γ^′ solvus temperature of C263 is about 925 °C, so that thermo-mechanical fatigue (TMF) loading in which the temperature exceeds the solvus leads to the dissolution of the γ^′ precipitate, and a resulting solution treated material. The cyclic plasticity and creep behaviour of the solution treated material is quite different to that of the material with standard heat treatment. A time-independent cyclic plasticity model with kinematic and isotropic hardening has been developed for solution treated and standard heat treated nickel-base superalloy C263. It has been combined with the physically-based creep model to provide constitutive equations for TMF in C263 over the temperature range 20–950 °C, capable of predicting deformation and life in creep cavitation-dominated TMF failure.     

分级加载条件下紫色泥岩三轴蠕变特性研究

流变性质是岩石材料的重要力学特性,以紫色泥岩为例,在分级加载条件下研究了其三轴蠕变特性。采用自行研制的重力杠杆式岩石蠕变实验机,并配备三轴压力室,对紫色泥岩实施分级加载三轴蠕变实验。实验结果表明,紫色泥岩在相同轴压条件下,围压越大,瞬时弹性变形和蠕变变形越小;在相同围压条件下,轴压越大,二者变形越大。紫色泥岩的蠕变速率具有相同的变化趋势,且在相同轴压条件下,围压越大,稳定蠕变阶段的蠕变速率越不明显。另外,应力与瞬时应变线性拟合结果表明,瞬时轴向应变与轴向荷载近似成比例增长。通过分析紫色泥岩蠕变曲线变化趋势,认为采用H/M模型进行模拟较为合理。并且采用MATLAB软件非线性回归分析进行模型参数拟合,最后得到实验曲线与理论曲线的最大误差在2e-5左右。证明采用的H/M模型能较好地描述紫色泥岩的蠕变特性。     

混凝土徐变应变全量递推方法研究及程序设计

混凝土在长期荷载作用下的徐变变形与应力作用历史密切相关,常见的徐变计算方法需记录每一步应力变化,占用大量的存储和计算空间,效率低;采用指数形式徐变度函数可利用指数特点建立只记录当前应力的增量递推式,但不适于应用更广泛的非指数函数形式徐变预测模型.应用徐变恢复理论和应力冲量持时函数,建立了不需记录全部应力历史的全量递推方...     

Modeling deformation behavior of polymers with viscoplasticity theory based on overstress

The nonlinear strain rate sensitivity, multiple creep and recovery behavior of polyphenylene oxide (PPO), which were explored through strain rate-controlled experiments at ambient temperature by Khan [The deformation behavior of solid polymers and modeling with the viscoplasticity theory based overstress, Ph.D. Thesis, Rensselaer Polytechnic Institute, New York], are modeled using the modified viscoplasticity theory based on overstress (VBO). In addition, VBO used by Krempl and Ho [An overstress model for solid polymer deformation behavior applied to Nylon 66, ASTM STP 1357, 2000, p. 118] and the classical VBO are used to demonstrate the improved modeling capabilities of VBO for solid polymer deformation. The unified model (VBO) has two tensor valued state variables, the equilibrium and kinematic stresses and two scalar valued states variables, drag and isotropic stresses. The simulations include monotonic loading and unloading at various strain rates, multiple creep and recovery at zero stress. Since creep behavior has been found to be profoundly influenced by the level of the stress, the tests are performed at different stresses above and below the yield point. Numerical results are compared to experimental data. It is shown that nonlinear rate sensitivity, nonlinear unloading, creep and recovery at zero stress can be reproduced using the modified viscoplasticity theory based on overstress.     

Time-dependent ratchetting experiments of SS304 stainless steel

The time-dependent strain cyclic characteristics and ratchetting behaviours of SS304 stainless steel were investigated by uniaxial/multiaxial cyclic loading tests at room and elevated temperatures (350 and 700 °C). The effects of loading rate, peak/valley strain or stress holds, ambient temperature and non-proportional loading path on the cyclic softening/hardening and ratchetting behaviours of the material were discussed. It is shown that: the cyclic deformation of the material presents remarkable time-dependence at room temperature and 700 °C; the cyclic hardening feature and ratchetting strain depend significantly on straining or stressing rate, hold-time, ambient temperature and the non-proportionality of loading path; the time-dependent ratchetting is resulted from the slight opening of hysteresis loop and visco-plasticity together, and the viscosity is a dominating factor at 700 °C; at 350 °C, abnormal rate-dependence and quick shakedown of ratchetting are observed due to the dynamic strain aging of the material at this temperature. Some significant conclusions are obtained, which are useful to construct a constitutive model to describe the time-dependent ratchetting behaviour of the material. It is also stated that the unified visco-plastic constitutive model discussed here cannot provide reasonable simulation to the time-dependent ratchetting at 700 °C, especially to that with certain peak/valley stress hold, since the effect of the high viscosity on time-dependent ratchetting cannot be properly described by using a unified visco-plastic flow rule.     

Constitutive relations describing creep deformation for multi-axial time-dependent stress states

A theory of primary and secondary creep deformation in metals is presented, which is based upon the concept of tensor internal state variables and the principles of continuum mechanics and thermodynamics. The theory is able to account for both multi-axial and time-dependent stress and strain states. The wellknown concepts of elastic, anelastic and plastic strains follow naturally from the theory. Homogeneous stress states are considered in detail and a simplified theory is derived by linearizing with respect to the internal state variables. It is demonstrated that the model can be developed in such a way that multi-axial constant-stress creep data can be presented as a single relationship between an equivalent stress and an equivalent strain. It is shown how the theory may be used to describe the multi-axial deformation of metals which are subjected to constant stress states. The multi-axial strain response to a general cyclic stress state is calculated. For uni-axial stress states, square-wave loading and a thermal fatigue stress cycle are analysed.     

基于新型蠕变仪下的泥岩力学参数时效性研究

岩石在蠕变的过程中其基本力学参数变形模量E、内聚力c和内摩擦角是随时间和应力逐渐弱化的。本文对现行蠕变设备特点进行分析,研制了一套新型的五联单轴蠕变仪,此仪器能够在相同的应力条件下同时进行5个试件的蠕变试验。并且使用该仪器对宝鸡市秦源煤矿泥岩的力学参数E、c、在蠕变试验中的弱化规律进行了研究。提出了把粘塑性应变作为泥岩力学参数弱化的指标,得出了泥岩E、c、随粘塑性应变呈指数衰减的函数关系,并计算了该泥岩破坏时的E、c、。对该泥岩E、c、和粘塑性应变的函数关系式进行了分析,得到了岩石E、c、和应力(σ)以及时间(t)的耦合函数方程,为后续岩石非定常本构模型的研究奠定了基础。
力学参数〓时效性〓蠕变仪〓蠕变试验          
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Stress relaxation and creep of polymer gels in solvent under uniaxial and biaxial deformations

Stress relaxation and creep of polymer gels in solvent under various deformation modes such as uniaxial, strip-biaxial, and equibiaxial were theoretically investigated. The magnitudes of relaxed stress and the creep at equilibrium under each deformation mode were derived by a thermodynamic consideration of gel system. Combining a constitutive equation of gel with the equation of motion of polymer network, the stress and strain under each deformation mode have been formulated. The theory proposed here was applied to the rectangular gels under various deformations to calculate the stress relaxation and creep behavior of polymer networks in solvent. Two methods different in treatment of swelling under the constant strain or stress were employed for the calculation: one is based on the assumption that the swelling proceeds isotropically, and the other considers the anisotropic swelling process. The results obtained by the two methods mainly differ in the diffusion mode determining the swelling behavior. The possibility of undershoot of relative strain in load-free direction in the creep is also expected.