Numerical characterization of ultraviolet ink fluid agglomeration and the surfactant effect in nanoinkjet printing

Ultraviolet (UV) ink is a major ink type used in additive manufacturing via 3D inkjet printing. A major challenge in nanoinkjet printing is ink agglomeration. Among the UV ink components, oligomers have the highest tendency to agglomerate which can agitate the stability and quality of the printing fluid and possibly lead to nanoscale nozzle clogging. In this work, the first numerical study on the UV ink fluid, UV ink is modeled by using dissipative particle dynamics to study mesoscale agglomeration. The constituents of the ink model are composed of polystyrene and polyethylene glycol as photopolymers, BZP as a photoinitiator, and SDS as a surfactant. Styrene is a prevalent and established commercial photopolymer in present 3D inkjet applications, while ethylene glycol is a photopolymer known to improve ink viscosity. The morphological characteristics of the UV ink are studied here, where the results for different models from four cases considered here show how the kind of photopolymers and their constituent ratios affect the agglomeration morphology of the fluidic system. The existence of both oligomers and monomers results in mutual morphological benefits against agglomeration, while the photoinitiator occurs between photopolymers. In addition, we find that the surfactant can reduce the average size of agglomeration and improve the dispersion uniformity by increasing the number of agglomerates. These results highlight the important role additives can play to prevent, reduce, and control various forms of agglomeration to achieve enhanced nanoinkjet printing quality. Copyright © 2017 John Wiley & Sons, Ltd.     

Use of surfactants to remove water-based inks from plastic film: effect of calcium ion concentration and length of surfactant hydrophobe

Effective plastic film deinking could permit the reuse of recycled polymer to produce clear film, reduce solid waste for landfills, reduce raw material demand for polymer production, and aid process economics. In this study, the deinking of a commercial polyethylene film printed with water-based ink was studied using surfactants in the presence of hardness ions (calcium ions) at various pH levels. The electrostatic properties of ink particles in a washing bath were also investigated. Synthetic anionic surfactant or fatty acid soap in the presence of calcium ions at alkaline pH levels was found to be nearly as effective at deinking as cationic, nonionic, or amphoteric surfactants alone. However, adding calcium ions decreases the deinking effectiveness of cationic, nonionic, and amphoteric surfactants. Increasing the length of the ionic surfactant hydrophobe enhances deinking. Zeta potential measurements showed that water-based ink particles in water reach the point of zero charge (PZC) at a pH of about 3.6, above which ink particles are negatively charged, so cationic surfactant tends to adsorb better on the ink than anionic surfactant above the PZC in the absence of calcium. As the cationic surfactant concentration is varied between 0.005 and 25 mM, the zeta potential of the ink particles reverses from negative to positive owing to adsorption of cationic surfactant. For anionic surfactants, added calcium probably forms a bridge between the negatively charged ink and the negatively charged surfactant head groups, which synergizes adsorption of the surfactant and aids deinking. In contrast, calcium competes for adsorption sites with cationic and nonionic surfactants, which inhibits deinking. All the surfactants studied here disperse ink particles effectively in the washing bath above pH 3 except for the ethoxylated amine surfactant.     

Removal of solvent-based ink from printed surface of HDPE bottles by alkyltrimethylammonium bromides: effects of surfactant concentration and alkyl chain length

Three alkyltrimethylammonium bromides (i.e., dodecyl-, tetradecyl-, and hexadecyltrimethylammonium bromide or DTAB, TTAB, and CTAB, respectively) were used to remove a blue solvent-based ink from a printed surface of high-density polyethylene bottles. Either an increase in the alkyl chain length or the surfactant concentration was found to increase the deinking efficiency. Complete deinking was achieved at concentrations about 3, 8, and 24 times of the critical micelle concentration (CMC) of CTAB, TTAB, and DTAB, respectively. For CTAB, ink removal started at a concentration close to or less than its CMC and increased appreciably at concentrations greater than its CMC, while for TTAB and DTAB, significant deinking was only achieved at concentrations much greater than their CMCs. Corresponding to the deinking efficiency of CTAB in the CMC region, the zeta potential of ink particles was found to increase with increasing alkyl chain length and concentration of the surfactants, which later leveled off at some higher concentrations. Wettability of the surfactants on an ink surface increased with increasing alkyl chain length and concentration of the surfactants. Lastly, solubilization of ink binder in the surfactant micelles was found to increase with increasing alkyl chain length and surfactant concentration. We conclude that adsorption of surfactant on the ink pigment is crucial to deinking due to modification of wettability, zeta potential, pigment/water interfacial tension, and dispersion stability. Solubilization of binder (epoxy) into micelles is necessary for good deinking because the dissolution of the binder is required before the pigment particles can be released from the polymer surface.     

Polymorphic transitions mediated by surfactants in liquid crystal nanodroplet

Recently, various techniques have been developed using photonic crystals. Liquid crystals (LC) confined in a nanodroplet mimicked photonic crystals, such as those of opal. Therefore, investigating the phase behaviour of LC molecules in nanodroplets is very important in the next-generation optical field. In this study, the chemical interaction between surfactants and LCs in nanodroplets is reproduced using a dissipative particle dynamics method. We identify the phase behaviour of LCs and investigate how the chemical interaction affect on the orientation of LCs. In particular, by adding surfactant molecules, various morphological behaviours were observed in the LC nanodroplet. The phase transition temperature varied depending on R_ND (amount of surfactant molecules). Furthermore, difference of the self-assembly structure also appeared inside the droplet depending on R_ND. Our simulation offers a theoretical guide to control morphologies of self-assembled LCs inside a nanodroplet, a novel system that may find applications in nanofluidic devices or in photonic crystal technology.     

Effect of sodium dodecyl sulfate and cetyltrimethylammonium bromide catanionic surfactant on the enzymatic hydrolysis of Avicel and corn stover

Nonionic surfactants could effectively improve the enzymatic hydrolysis efficiency of lignocellulose, while small molecule anionic and cationic surfactants usually inhibited the enzymatic hydrolysis. The results showed that the anionic surfactant sodium dodecyl sulfate (SDS) could improve the enzymatic hydrolysis efficiency of Avicel at the concentration range of 0.1–1 mM, but it did inhibit enzymatic hydrolysis at higher concentration. Cationic surfactant cetyltrimethylammonium bromide (CTAB) was used to regulate the surface charge of SDS; thereby catanionic surfactant SDS-CTAB was formed. The effect of SDS-CTAB catanionic surfactant with varied molar ratios on the enzymatic hydrolysis of pure cellulose and corn stover at various enzymatic hydrolysis environments was investigated. SDS-CTAB could increase the enzymatic hydrolysis of corn stover at high solid loading from 33.3 to 42.4%. Using SDS-CTAB could reduce about 58% of the cellulase dosage to achieve 80% of the enzymatic hydrolysis of corn stover. SDS-CTAB catanionic surfactant could regulate the surface charge of cellulase in the hydrolyzate and reduce the non-productive adsorption of cellulase on the lignin, thereby improving the enzymatic hydrolysis efficiency of lignocellulose.     

The effect of froth stability and wettability on the flotation of a xerographic toner

The Separation of ink and pulp fibers in recycled paper is primarily achieved by flotation methods. Xerographic toners from photocopiers and laser printers are known to cause problems in flotation deinking. Wettability and froth stability are two important factors which determine the floatability of xerographic toners. The floatability is investigated for a selected toner using a cationic, a nonionic, and an anionic surfactant. At low surfactant concentrations the froth is too unstable to support flotation, whereas at high surfactant concentrations the toner is rendered hydrophilic by adsorbed surfactant molecules and does not stick to air bubbles. Consequently, a maximum in flotation response is found at an intermediate surfactant concentration near the critical micelle concentration. Cationic, nonionic, and anionic surfactants all adsorb with their hydrocarbon tails on the toner surface. By choosing appropriate froth-stabilizing additives it is possible to enhance the flotation performance.     

3D printing of conjugated polymers

Three‐dimensional (3D) printing brings exciting prospects to the realm of conjugated polymers (CPs) and organic electronics through vastly enhanced design flexibility, structural complexity, and environmental sustainability. However, the use of 3D printing for CPs is still in its infancy and remains full of challenges. In this review, we highlight recent studies that demonstrate proof‐of‐concept strategies to mitigate some of these problems. Two general additive manufacturing approaches are featured: direct ink writing and vat photopolymerization. We conclude with an outlook for this thriving field of research and draw attention to the new possibilities that 3D printing can bring to CPs. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1592–1605     

Interaction between polymer and anionic/nonionic surfactants and its mechanism of enhanced oil recovery

Various experimental methods were used to investigate interaction between polymer and anionic/nonionic surfactants and mechanisms of enhanced oil recovery by anionic/nonionic surfactants in the present paper. The complex surfactant molecules are adsorbed in the mixed micelles or aggregates formed by the hydrophobic association of hydrophobic groups of polymers, making the surfactant molecules at oil-water interface reduce and the value of interfacial tension between oil and water increase. A dense spatial network structure is formed by the interaction between the mixed aggregates and hydrophobic groups of the polymer molecular chains, making the hydrodynamic volume of the aggregates and the viscosity of the polymer solution increase. Because of the formation of the mixed adsorption layer at oil and water interface by synergistic effect, ultra-low interfacial tension (～2.0?×?10^?3 mN/m) can be achieved between the novel surfactant system and the oil samples in this paper. Because of hydrophobic interaction, wettability alteration of oil-wet surface was induced by the adsorption of the surfactant system on the solid surface. Moreover, the studied surfactant system had a certain degree of spontaneous emulsification ability (D50?=?25.04?µm) and was well emulsified with crude oil after the mechanical oscillation (D50?=?4.27?µm).     

Advanced Polymer Designs for Direct-Ink-Write 3D Printing

The rapid development of additive manufacturing techniques, also known as three-dimensional (3D) printing, is driving innovations in polymer chemistry, materials science, and engineering. Among current 3D printing techniques, direct ink writing (DIW) employs viscoelastic materials as inks, which are capable of constructing sophisticated 3D architectures at ambient conditions. In this perspective, polymer designs that meet the rheological requirements for direct ink writing are outlined and successful examples are summarized, which include the development of polymer micelles, co-assembled hydrogels, supramolecularly cross-linked systems, polymer liquids with microcrystalline domains, and hydrogels with dynamic covalent cross-links. Furthermore, advanced polymer designs that reinforce the mechanical properties of these 3D printing materials, as well as the integration of functional moieties to these materials are discussed to inspire new polymer designs for direct ink writing and broadly 3D printing.     

Effects of polymeric dispersants and surfactants on the dispersing stability and high‐speed‐jetting properties of aqueous‐pigment‐based ink‐jet inks

Good jetting performance and pigment‐dispersing stability are necessary for pigment‐based ink‐jet inks. This study investigates how the chemical structures of the polymeric dispersants affect the pigment‐dispersing stability and jetting performance of ink‐jet inks. A series of polymeric dispersants containing styrene (hydrophobic unit) and acrylic acid (hydrophilic unit) with different ratios have been synthesized and used to disperse different pigments. Because 3000–12,000 ink drops can be expelled from the nozzle of a thermal bubble‐type ink‐jet printer within 1 s, the jetting behavior is related to the rheology variation of a dilute solution under a high shear. An in situ drop formation system has been used to study the high‐shear‐rate rheology (dynamic surface tension and dynamic viscosity) of a solution with a viscosity lower than 3 cps, which no commercial rheometer can measure. Excellent ink‐jet inks can only be produced by the combination of pigments, dispersants, and surfactants with appropriate hydrophilicity. Moreover, the correlation of the pigment surface properties, the chemical structures of the polymeric dispersants, and ink formulation is discussed. The effects of the surfactants and firing conditions on the jetting behavior of the ink‐jet ink are also examined. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1909–1920, 2003     

Quantitative studies on the adsorption of proteins to the bare silica wall in capillary electrophoresis. III: Effects of adsorbed surfactants on quenching the interaction

The efficacy of two classes of surfactants, non-ionic and zwitterionic, in quenching the interaction of proteins with the naked silica wall in capillary electrophoresis, is evaluated. The class of non-ionic detergents is found to be rather inefficient in preventing protein binding to the fused-silica surface, since large amounts (up to 10%) are required for reducing such interactions by 90%. Conversely, zwittergents appear to be much more efficient, since, in the case of sulphobetain SB-16, 90% binding inhibition is achieved at a concentration of surfactant of only 0.3%. In this last case, it is found that the binding inhibition closely follows the values of critical micellar concentrations (CMCs) of the various surfactants, those having the lowest CMC value exhibiting the highest inhibition power. The CMC values also follow a hydrophobicity scale, suggesting that the most hydrophobic zwittergents are the ones that shield more efficiently the silica surface.     

Effective in situ synthesis and characteristics of polystyrene nanoparticle‐covered multiwall carbon nanotube composite

The higher surface area of selectively grown multiwall carbon nanotubes (MWCNTs) and the better proximity of the reactant species in in situ microemulsion polymerization were used to attach the polystyrene (PS) nanoparticles to the outer wall of MWCNTs. Attachment were achieved by replacing surfactant with PS nanoparticles. SEM showed that the MWCNTs and PS nanoparticles were distributed in the composite. High resolution transmission electron microscopy showed successful anchoring of PS nanoparticles to the outer wall of the MWCNTs. In addition, anchoring enhanced the Raman's G/D ratio of the MWCNT and degradation temperature in PS nanoparticles. A mechanism of attachment of PS nanoparticles on the outer wall of MWCNT was proposed. The modified MWCNTs exhibited good durability and dispersability in different organic solvents. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1523–1529, 2009     

Silicon-modified carbohydrate surfactants. VII: Impact of different silicon substructures on the wetting behaviour of carbohydrate surfactants on low-energy surfaces — distance decay of donor–acceptor forces

The wetting behaviour of carbohydrate surfactants bearing siloxane, carbosilane, polysilane or silane moieties has been investigated. By static surface tension (γ_lv, σ) and wetting tension (γ_sv−γ_sl, α) measurements on a non-polar perfluorinated surface (FEP®), the contact angles of aqueous surfactant solutions above the critical micelle formation concentration (cmc) were determined. Surface tension and wetting tension react independently on defined changes in the chemical structure of the surfactant molecules. Siloxane surfactants reduce the surface tension most effectively, whereas for a neopentyl-substituted silane derivative the lowest solid/liquid interfacial tension was found. The data for isomeric siloxanes, carbosilanes and silanes suggest that donor–acceptor forces at solid interfaces have a maximum range of about 4.5 Å. © 1998 John Wiley & Sons, Ltd.     

De‐agglomeration of Silica Nanoparticles in the Presence of Surfactants

The effect of the type of surfactant and pH on de‐agglomeration of a hydrophilic silica nano‐powder in a high shear mixer was investigated. It has been found that the presence of surfactant does not affect the general pattern of de‐agglomeration characterized by the transition of a single modal aggregates size distribution with the median of 10 µm, through a bi‐modal distributions with the second median of the order of 100 nm to a single modal distribution with the median of the order of 100 nm. None of the investigated surfactants enabled de‐agglomeration of the nano‐powder into a primary nanoparticle.

At pH=4, breakage of large secondary aggregates was enhanced by the addition of PEG and PVP, whereas the addition of SDS slowed down de‐agglomeration. The final aggregates were larger in all suspensions containing surfactant than in surfactant free suspensions. At pH=9 all surfactants drastically reduced de‐agglomeration rate without affecting the size of the primary aggregates. PEG induced bridge flocculation of the primary aggregates leading to a drastic change of the rheology of suspension.     

Scaling analysis of polyacrylamide gel surfaces synthesized in the presence of surfactants

Surfaces of polyacrylamide hydrogels synthesized in the presence of surfactants were imaged by atomic force microscopy (AFM), and the surface morphology was studied by numerical scaling analysis. The gels were formed by polymerizing acrylamide plus a cross-linker in the presence of surfactants, which were then removed by soaking in distilled water. Gels formed in the presence of over 20% surfactant (by weight) formed clear, but became opaque upon removal of the surfactants. Other gels formed and remained clear. The surface morphology of the gels was studied by several one- and two-dimensional numerical scaling methods. The surfaces were found to be self-affine on short length scales, with a roughness (Hurst) exponent in the range from 0.85 to 1, crossing over to a constant root-mean-square surface width at long scales. Both the crossover length between these two regimes and the saturation value of the surface width increased significantly with increasing surfactant concentration, coincident with the increase in opacity. We propose that the changes in the surface morphology are due to a percolation transition in the system of voids formed upon removal of the surfactants from the bulk.     

Synthesis of hydrophilic polymers in supercritical carbon dioxide in the presence of a siloxane‐based macromonomer surfactant: Heterogeneous polymerization of 1‐vinyl‐2 pyrrolidone

Batch free radical polymerization of 1‐vinyl‐2‐pyrrolidone (VP) in supercritical carbon dioxide (scCO₂) was studied in the presence of a reactive polysiloxane surfactant (PDMS‐mMA). Phase behavior investigation showed that when the initial concentration of the surface active macromonomer was higher than 2.5% w/w with respect to the monomer, the reaction mixture, in the absence of efficient stirring, was initially opaque to the visible light, and it slowly turned to an orange tint. Polymerization experiments carried out with surfactant concentration higher than the aforementioned value proceeded with a fast kinetics, and led to the formation of spherical nanoparticles with almost quantitative yields (higher than 98% with a reaction time lower than 70 min). The effect of the concentration of the surface active macromonomer, the initiator and the monomer, and of the density of the fluid phase on the kinetics of the process and on the morphology of the particles was investigated. A marked decrease of the number‐average diameter of the polymer particles with the surfactant concentration was obtained without any particle agglomeration. A dependence on [Initiator]^?0.16 of the particle diameter was observed. Such scaling law exhibits an exponent higher than any previously reported for dispersion processes and rather close to those foreseeable on the basis of Smith–Harkins kinetics for emulsion polymerization. Collected experimental results strongly suggest that the polymerization of VP in the presence of PDMS‐mMA could proceed with a nucleation mechanism different from that postulated in pure dispersion polymerization stabilized by graft‐forming surfactants. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 173–185, 2004     

Reconstruction of Abdominal Wall Defect with Composite Scaffold of 3D Printed ADM/PLA in a Rat Model

Abdominal wall defects are a frequently occurring condition in surgical practice. The most important are material structure and biocompatibility. In this study, polylactic acid (PLA) mesh composited with a 3D printing of acellular dermal matrix (ADM) material is used to repair abdominal wall defects. The results show that the adhesion score of ADM/PLA composite scaffolds is smaller than PLA meshes. Immunohistochemical assessment reveals that the ADM/PLA composite scaffold can effectively reduce the inflammatory response at the contact surface between the meshes and the abdominal organs. And the ADM/PLA composite scaffold can effectively reduce the expression levels of the inflammation-related factors IL-6 and IL-10. In addition, the ADM/PLA composite scaffold repair is rich in the expression levels of tissue regeneration-related factors vascular endothelial growth factor and transforming growth factor β. Thus, ADM/PLA composite scaffolds can effectively reduce surrounding inflammation to effectively promote the repair of abdominal wall defects.     

Transport at the air/water interface is the reason for rings in protein microarrays

Fabricating a protein microarray involves the deposition of nanoliter droplets of solutions on a solid surface. Instead of uniform spots, one often observes ring-like structures that add to the difficulty in quantification. We show that the accumulation of proteins at the air/water interface of the nanodroplet is the reason. Transformation to a uniform spot can be achieved via the addition of competitive surfactants or the control of surface reaction kinetics.     

Use of surfactants to remove solvent-based inks from plastic films

There is substantial economic and environmental incentive to remove the ink (deink) from heavily printed plastic films so that the plastic can be reused to produce clear films. In this study, polyethylene films printed with solvent-based ink were deinked using surfactants under a variety of conditions. Water without surfactant does not deink the solvent-based ink from plastic films over a pH range of 3 to 12. In common with earlier studies of water-based inks, it is found that solutions of cationic surfactants are the most effective for deinking of solvent-based ink but a pH of at least 11 is required. Presoaking of plastic film in aqueous solution of cationic surfactant increases the level of deinking. Limited studies performed with a pilot-size paper deinking apparatus on solvent-based ink removal indicates that the deinking of plastic film using surfactant solutions is technically feasible.     

Which surfactants reduce surface tension faster? A scaling argument for diffusion-controlled adsorption

Consider the example of surfactant adsorbing from an infinite solution to a freshly formed planar interface. There is an implicit length scale in this problem, the adsorption depth h, which is the depth depleted to supply the interface with the absorbed surfactant. From a mass balance, h can be shown to be the ratio of the equilibrium surface concentration gamma eq to the bulk concentration C infinity. The characteristic time scale for diffusion to the interface is tau D = h2/D, where D is the diffusivity of the surfactant in solution. The significance of this time scale is demonstrated by numerically integrating the equations governing diffusion-controlled adsorption to a planar interface. The surface tension equilibrates within 1-10 times tau D regardless of bulk concentration, even for surfactants with strong interactions. Dynamic surface tension data obtained by pendant bubble method are rescaled using tau D to scale time. For high enough bulk concentrations, the re-normalized surface tension evolutions nearly superpose, demonstrating that tau D is indeed the relevant time scale for this process. Surface tension evolutions for a variety of surfactants are compared. Those with the smallest values for tau D equilibrate fastest. Since diffusion coefficients vary only weakly for surfactants of similar size, the differences in the equilibration times for various surfactant solutions can be attributed to their differing adsorption depths. These depth are determined by the equilibrium adsorption isotherms, allowing tau D to be calculated a priori from equilibrium surface tension data, and surfactant solutions to be sorted in terms of which will reduce the surface tension more rapidly. Finally, trends predicted by tau D to gauge what surfactant properties are required for rapid surface tension reduction are discussed. These trends are shown to be in agreement with guiding principles that have been suggested from prior structure-property studies.