Kinetics of the seeded semicontinuous emulsion copolymerization of methyl methacrylate and butyl acrylate

The effect of a chain‐transfer agent (CTA) on the kinetics and molecular weight distribution of the methyl methacrylate/butyl acrylate semicontinuous emulsion polymerization was investigated. The dodecanethiol had a slight effect on the reaction rate but significantly affected the secondary nucleation. The effect of the CTA concentration on the gel formation and the effect of the reaction conditions on the mass‐transfer limitations of the CTA are discussed. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 367–375, 2000     

Modeling of unseeded emulsion copolymerization of styrene and methyl methacrylate

A mathematical model for the unseeded emulsion copolymerization of styrene and methyl methacrylate has been developed. This model, which includes a new rate coefficient for radical desorption, was used to analyze the effect of the styrene/methyl methacrylate molar ratio in the initial charge on the number of particles, overall conversion and copolymer composition. It was found that the number of particles increased with the methyl methacrylate content and that a drift of the copolymer composition resulted during the polymerization of styrene/methyl methacrylate molar ratios other than 50/50. Good agreement between experimental results and model predictions was achieved.     

Stabilization and kinetics in the emulsion copolymerization of butyl acrylate and methyl methacrylate

We carried out emulsion homopolymerizations and copolymerizations of butyl acrylate (BuA) and methyl methacrylate (MMA) with different types and concentrations of surfactants to determine the influence of these parameters on the particle size and particle size distribution and to elucidate the mechanism of particle formation. As expected, the mechanisms of nucleation above and below the critical micelle concentration were very different; however, it was also found that the presence of partially soluble monomers such as MMA in the water phase had a significant influence on the critical micelle concentration of Triton X‐405 (>50%). In addition, the nucleation mechanism during copolymerization seemed to be dominated by BuA, with the number of particles per liter being very similar to the number nucleated during its homopolymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2832–2846, 2001     

Ultrasonically initiated emulsion polymerization of methyl methacrylate

The ultrasonically initiated emulsion polymerization of methyl methacrylate (MMA) was investigated. Experimental results show that sodium dodecyl sulfonate (SDS) surfactant plays a very important role in obtaining a high polymer yield, because in the absence of SDS, monomer conversion is near zero. Thus, the surfactant serves as an initiator and as interfacial modifier in this system (MMA/H₂O), and the monomer conversion increases significantly with increasing SDS concentration. An increase in the reactor temperature also leads to an increase in the monomer conversion. An appropriate increase in the N₂ purging rate also leads to higher conversion. The conversion of MMA decreases with increasing monomer concentration because of the higher viscosity of the system. With the experimental results, optimized reaction conditions were obtained. Accordingly, a high monomer conversion of about 67% and a high molecular weight of several millions can be obtained in a period of about 30 min. Furthermore, transmission electron micrographs show that the latex particles prepared are nanosized, indicating a promising technique for preparing nanoscale latex particles with a small amount of surfactant. In conclusion, a promising technique for ultrasonically initiated emulsion polymerization has been successfully performed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3356–3364, 2001     

Coagulum formation and elimination in emulsion copolymerization of tribromostyrene with styrene

Coagulum formation in emulsion polymerization of tribromostyrene and also in its copolymerization with styrene has been shown to be due to thermal polymerization. The latter takes place in the monomer reservoirs, even in the absence of radical generating initiators, converting them into sticky particles which then form the undesired coagulum. The coagulum formation phenomenon can thus be remedied by reducing the thermal initiation level through a semi-batch emulsion polymerization method, by lowering the polymerization temperature, and reduction of the collision frequency of monomer/polymer particles.     

Emulsifier-free emulsion copolymerization of styrene and acrylamide using an amphoteric initiator

Emulsifier-free emulsion copolymerization of styrene (St) and acrylamide (AAm) has been investigated in the presence of an amphoteric water-soluble initiator, 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine]hydrate (VA057). The kinetics of polymerization and the colloidal properties of the resulting latices were studied and compared with the cases using ionic initiators. When adopting the amphoteric initiator at pHs lower than 10, stable amphoteric poly (St/AAm) latices, evidenced by the electrophoretic mobility, were prepared directly. Meanwhile, almost the same conversion versus time curves appeared and there were no apparent differences in the final particle sizes for those polymerizations, whereas in the polymerization at pH 10, a much lower rate of copolymerization and a larger size of particles were observed. The surface charge density and the growth rate of latex particles produced with VA057 at pH<10 were comparable to those of the particles with a cationic initiator, 2,2′-azobis(2-amidinopropane)dihydrochloride, but were apparently lower than those with an anionic initiator, potassium persulfate, when the polymerizations were carried out under corresponding conditions. The number of initiator fragments incorporated onto the particle surfaces was independent of polymerization pH, except for pH 10. The abnormal performance of VA057 at pH 10 was attributed to its degradation due to hydrolysis. Received: 14 December 1999 Accepted: 22 February 2000     

Emulsion copolymerization of styrene and methyl methacrylate

Chain transfer constants to monomer have been measured by an emulsion copolymerization technique at 44°C. The monomer transfer constant (ratio of transfer to propagation rate constants) is 1.9 × 10^?5 for styrene polymerization and 0.4 × 10^?5 for the methyl methacrylate reaction. Cross-transfer reactions are important in this system; the sum of the cross-transfer constants is 5.8 × 10^?5. Reactivity ratios measured in emulsion were r₁ (styrene) = 0.44, r₂ = 0.46. Those in bulk polymerizations were r₁ = 0.45, r₂ = 0.48. These sets of values are not significantly different. Monomer feed compcsition in the polymerizing particles is the same as in the monomer droplets in emulsion copolymerization, despite the higher water solubility of methyl methacrylate. The equilibrium monomer concentration in the particles in interval-2 emulsion polymerization was constant and independent of monomer feed composition for feeds containing 0.25–1.0 mole fraction styrene. Radical concentration is estimated to go through a minimum with increasing methyl methacrylate content in the feed. Rates of copolymerization can be calculated a priori when the concentrations of monomers in the polymer particles are known.     

Seeded semicontinuous emulsion copolymerization of methyl methacrylate,butyl acrylate,and phosphonated methacrylates: Kinetics and morphology

A series of methyl methacrylate, butyl acrylate, and phosphonated methacrylate (MAPHOS) copolymers were prepared by seeded semicontinuous emulsion polymerization under monomer‐starved conditions by varying the amount and nature of phosphonated methacrylates (diester, monoacid, and diacid). The effects on the kinetics, molecular weight distribution, and particle size distribution were investigated. The molecular weights and particle growth were affected by the amount of acidic MAPHOS in the recipe. Secondary nucleation occurred above a critical concentration of acidic MAPHOS (5 wt %). Characterization of the latices by elemental analysis provided information on the phosphonic acid location and showed that phosphonic oligomers were formed in the aqueous phase. Particle size data and electrophoretic behavior of the latex afforded a discussion on the particle surface morphology. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2469–2480, 2003     

Synthesis and characterization of polymeric linseed oil grafted methyl methacrylate or styrene

Syntheses of wholly natural polymeric linseed oil (PLO) containing peroxide groups have been reported. Peroxidation, epoxidation and/or perepoxidation reactions of linseed oil, either under air or under oxygen flow at room temperature, resulted in polymeric peroxides, PLO-air and PLO-ofl, containing 1.3 and 3.5 wt.-% of peroxide, with molecular weights of 2 100 and 3 780 Da, respectively. PLO-air contained cross-linked film up to 46.1 wt.-% after a reaction time of 60 d, associated with a waxy, soluble part (PLO-air-s) that was isolated with chloroform extraction. PLO-ofl was obtained as a waxy, viscous liquid without any cross-linked part at the end of 24 d under visible irradiation and oxygen flow. Polymeric peroxides, PLO-air-s and PLO-ofl initiated the free radical polymerization of both methyl methacrylate (MMA) and styrene (S) to give PMMA-graft-PLO and PS-graft-PLO graft copolymers in high yields with Mw varying from 37 to 470 kDa. The polymers obtained were characterized by FT-IR, (1)H NMR, TGA, DSC and GPC techniques. Cross-linked polymers were also studied by means of swelling measurements. PMMA-graft-PLO graft copolymer film samples were also used in cell-culture studies. Fibroblast cells were well adhered and proliferated on the copolymer film surfaces, which is important in tissue engineering.     

Emulsifier-free emulsion copolymerization of styrene and sodium styrene sulfonate

The kinetics of the emulsifier-free emulsion copolymerization of styrene and sodium styrene sulfonate have been examined over a range of comonomer compositions. The rate of polymerization was found to increase dramatically in the presence of small amounts of sodium styrene sulfonate. This increase is attributed to the increased number of particles formed when sodium styrene sulfonate was present and to a gel effect enhanced by ion association. At low concentrations of functional comonomer, where a monodisperse product was obtained, a homogeneous nucleation mechanism of particle generation is proposed. At higher concentrations, broader and then bimodal size distributions were obtained, and this is ascribed to significant aqueous phase polymerization of sodium styrene sulfonate. The water-soluble homopolymer is supposed to act as a locus of polymerization. The occurrence of this aqueous phase side reaction and the generation of secondary particles makes impossible the preparation of highly sulfonated polystyrene latexes by batch or seeded batch emulsion copolymerization.     

Semibatch emulsion polymerization of methyl methacrylate using different polyurethane particles

Aqueous acrylic‐polyurethane (AC–PU) hybrid emulsions were prepared by semibatch emulsion polymerization of methyl methacrylate (MMA) in the presence of four polyurethane (PU) dispersions. The PU dispersions were synthesized with isophorone diisocyanate (IPDI), 1000 and 2000 molecular weight (MW) poly(neopentyl) adipate, 1000 MW polytetramethyleneetherglycol, butanediol (BD), and dimethylol propionic acid (DMPA). MMA was added in the monomer emulsion feed. We studied the effect of the use of different PU seed particles on the rate of polymerization, the particle size and distribution, the number of particles, and the average number of radicals per particle. The PU rigidity was controlled by varying the polyol chemical structure, the polyol MW (M_n), and by adding BD. The monomer feed rate was varied to study its influence on the process. It was observed that the PU particles that had been prepared with a higher MW polyol swelled better with MMA before the monomer‐starved conditions occurred. There seemed to be no significant discrepancies between the series with different PU seeds in the monomer‐starved conditions. The overall conversion depended on the monomer addition rate, and the polymerization rate acquired a constant value that was comparable to the value of the monomer addition rate. The instantaneous conversion increased slightly. The average particle size increased, and the total particle number in the reactor was constant and similar to the number of PU particles in the initial charge. The average number of radicals per particle increased. The differences between the system with a constant particle number and average number of radicals per particle and the system with a fixed radical concentration are discussed. The semibatch emulsion polymerization of MMA in the presence of PU particles studied was better compared to the system with a fixed radical concentration. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 844–858, 2005     

Semicontinuous emulsion copolymerization of methyl methacrylate and ethyl acrylate

The monomer addition policies required to produce homogeneous methyl methacrylateethyl acrylate copolymers of different compositions were determined by means of a semiempirical approach. This approach is useful for systems about which only a limited information is available. Applying this method only three reactions were needed to obtain homogeneous copolymers in a minimum process time. Comparisons were made between the results obtained using this monomer addition strategy and those from copolymerizations carried out under the classical starved conditions.     

Automated batch emulsion copolymerization of styrene and butyl acrylate

This article describes a method for carrying out emulsion copolymerization using an automated synthesizer. For this purpose, batch emulsion copolymerizations of styrene and butyl acrylate were investigated. The optimization of the polymerization system required tuning the liquid transfer method, sufficient oxygen removal from the reaction medium and setting a proper sampling procedure. The monomer conversion‐time plots obtained with gas chromatography revealed a good reproducibility of the automated reaction kinetics. Furthermore, the particle size distributions and the properties of the final products were found to be highly reproducible. The performance of the automated reactions was subsequently compared with the conventional ones: similar reproducibility of either synthetic method was observed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate and methyl methacrylate

The emulsion atom transfer radical block copolymerization of 2‐ethylhexyl methacrylate (EHMA) and methyl methacrylate (MMA) was carried out with the bifunctional initiator 1,4‐butylene glycol di(2‐bromoisobutyrate). The system was mediated by copper bromide/4,4′‐dinonyl‐2,2′‐bipyridyl and stabilized by polyoxyethylene sorbitan monooleate. The effects of the initiator concentration and temperature profile on the polymerization kinetics and latex stability were systematically examined. Both EHMA homopolymerization and successive copolymerization with MMA proceeded in a living manner and gave good control over the polymer molecular weights. The polymer molecular weights increased linearly with the monomer conversion with polydispersities lower than 1.2. A low‐temperature prepolymerization step was found to be helpful in stabilizing the latex systems, whereas further polymerization at an elevated temperature ensured high conversion rates. The EHMA polymers were effective as macroinitiators for initiating the block polymerization of MMA. Triblock poly(methyl methacrylate–2‐ethylhexyl methacrylate–methyl methacrylate) samples with various block lengths were synthesized. The MMA and EHMA reactivity ratios determined by a nonlinear least‐square method were ～0.903 and ～0.930, respectively, at 70 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1914–1925, 2006     

苯丙乳液合成反应条件优化

以苯乙烯、丙烯酸、丙烯酸丁酯、甲基丙烯酸甲酯等为单体,采用乳液聚合制备了苯丙乳液,研究了合成温度、引发剂用量、乳化剂用量、功能性单体丙烯酸用量等反应条件对苯丙乳液性能的影响,并探讨了丙烯酸单体对乳液耐酸碱稳定性的影响,确定了合成反应条件.结果表明,随着合成温度的提高,混合单体的转化率迅速增加,78℃时转化率最大(达到97.1%),而后随温度继续提高基本保持不变.混合单体转化率随过硫酸钾引发剂用量的增加呈现先增加后逐渐降低的趋势,当过硫酸钾与混合单体质量比为0.010时转化率最大,此时单体转化完全.此外,随着乳化剂用量增加,乳液的外观、钙离子稳定性、凝胶等性能都有所提高,但吸水率也相应增加.最佳合成反应条件为:合成温度为78℃,混合单体组成为15g苯乙烯、2g丙烯酸、18g丙烯酸丁酯、8g甲基丙烯酸甲酯,引发剂和乳化剂与单体质量比分别为0.010和0.035.得到的苯丙乳液在酸性条件下具有良好的稳定性.     

Reversible addition–fragmentation chain transfer polymerization of methyl methacrylate in emulsion

Theoretical simulations showed that for controlled/living radical polymerization in an emulsion system, some of the earliest born particles could be superswollen to a size close to 1 μm. We hypothesized that the superswelling of these particles would lead to colloidal instability. Under the guidance of the simulation results, reversible addition–fragmentation chain transfer (RAFT) emulsion polymerization of methyl methacrylate (MMA) was carried out. Experimental results showed that increasing the initiation rate, surfactant level, and targeted molecular weight could improve the colloidal stability of the RAFT polymerization of MMA in an emulsion. The experimental results were in full accord with the theoretical predictions. The poor control of the molecular weight and polydispersity index was found to have a close relationship with the colloidal instability. For the first time, we demonstrated that RAFT polymerization could successfully be implemented with little coagulum, good control of the molecular weight, and a low polydispersity index with the same process used for traditional emulsion polymerization but with higher surfactant levels and initiation rates. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44:2837–2847, 2006     

A mass spectrometric investigation of the water-soluble oligomers remaining after the emulsion polymerization of methyl methacrylate

A “surfactant-free” emulsion polymerization of methyl methacrylate was conducted at 80°C with ammonium persulfate initiator. The water-soluble MMA-based oligomers re-maining were isolated and analyzed both as-produced and after hydrolysis. NMR analysis revealed that the mole ratio of MMA repeat units to sulfate end groups in the former is 6.5. Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry and gel permeation chromatography both showed that the mean number of MMA repeat units comprising the extracted material is 8–9. The hydrolysis procedure rids the oligomers of their terminal groups and converts some of the methyl ester groups to acid, greatly sim-plifying the mass spectrum. This appears to be the first direct measurement of “surfactants” produced in situ from monomer and persulfate initiator. © 1995 John Wiley & Sons, Inc.     

Emulsion copolymerization of styrene with monomeric emulsifiers

Monomeric emulsifiers with different copolymerization reactivities were used as stabilizers in emulsion polymerization of styrene initiated by 2,2′ azobisisobutyronitrile (AIBN). A significant change in emulsifier function was observed between equal micellar concentrations of surface-active sodium sulfopropyl alkyl maleates and the corresponding sodium sulfopropyl dodecyl fumarate. In the presence of less reactive maleates, copolymerization mainly occurs in the interface of the monomer swollen particles, while copolymerization with the fumarate in the first period of emulsion polymerization leads to polyelectrolyte formation in the water phase.     

Effect of dose rate on emulsion and microemulsion polymerization of styrene

Emulsion and microemulsion polymerization of styrene were initiated with a gamma ray to study the effect of dose rate on polymerization. In both systems, there is an apparent plateau of polymerization rate in the curve of reaction rate vs. conversion. It was shown that emulsion polymerization conformed to the Smith–Ewart theory very well. Changing the dose rate in interval 2 had no great influence on polymerization rate, but it changed the average lifetime of radicals in polymer particles and affected the molecular weight of polymer produced. For microemulsion polymerization it was assumed that in the plateau it is the number of growing polymer particles being kept constant, not the number of polymer particles. When the dose rate was changed while the polymerization came into the constant period, the polymerization rate and the molecular weight of the polymer varied with the dose rate. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 257–262, 1998