Morphology and properties of cyanate ester/liquid polyurethane/silica nanocomposites

The high‐speed homogeneous shearing method was applied to prepare nanocomposites of cyanate ester (CE) with liquid polyurethane elastomer (PUR) and silica. To investigate the influence of various components on the morphology and properties of the ternary composites, the binary composites of CE/PUR and CE/silica were also involved in this article. The morphology of the cured materials of binary and ternary systems was investigated by transmission electron microscopy (TEM), and the results show that silica nanoparticles were uniformly distributed in the ternary and binary matrix. Phase separation of elastomer in composites was not observed by TEM. FTIR test and dynamic mechanical analysis (DMA) proved that chemical linking was existent between PUR and CE. Scanning electron microscopy examinations and mechanical properties tests were carried out. The results show that ternary composites displayed higher fracture toughness and impact strength compared with most of the binary systems. This suggests that the addition of PUR and nanosilica can synergistically improve the toughness of CE. DMA studies confirmed that the incorporation of silica can increase the storage modulus and T_g for CE and CE/PUR system, since there are a good adhesion and a strong hydrogen bonding between silica and polymers. The thermal property of ternary composites increases with the increase of silica nanoparticle loading. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1243–1251, 2008     

Synthesis,morphology, and viscoelastic properties of cyanate ester/polyhedral oligomeric silsesquioxane nanocomposites

Cyanate ester (PT‐15, Lonza Corp) composites containing the inorganic–organic hybrid polyhedral oligomeric silsesquioxane (POSS) octaaminophenyl(T₈)POSS [ 1 ; (C₆H₄NH₂)₈(SiO_1.5)₈] were synthesized. These PT‐15/POSS‐ 1 composites (99/1, 97/3, and 95/5 w/w) were characterized by X‐ray diffraction (XRD), transmission election microscopy (TEM), dynamic mechanical thermal analysis, solvent extraction, and Fourier transform infrared. The glass‐transition temperatures (T_g's) of the composite with 1 wt % 1 increased sharply versus the neat PT‐15, but 3 and 5 wt % 1 in these cyanate ester composites depressed T_g. All the PT‐15/POSS composites exhibited higher storage modulus (E′) values (temperature > T_g) than the parent resin, but these values decreased from 1 to 5 wt % POSS. The loss factor peak intensities decreased and their widths broadened upon the incorporation of POSS. XRD, TEM, and IR data were all consistent with the molecular dispersion of 1 due to the chemical bonding of the octaamino POSS‐ 1 macromer into the continuous cyanate ester network phase. The amino groups of 1 reacted with cyanate ester functions at lower temperatures than those at which cyanate ester curing by cyclotrimerization occurred. In contrast to 1 , 3‐cyanopropylheptacyclopentyl(T₈)POSS [ 2 ; (C₅H₉)₇(SiO_1.5)₈CH₂CH₂CH₂CN] had low solubility in PT‐15 and did not react with the resin below or at the cure temperature. Thus, phase‐separated aggregates of 2 were found in samples containing 1–10 wt % 2 . Nevertheless, the T_g and E′ values (temperature > 285 °C) of these composites increased regularly with an increase in 2 . © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3887–3898, 2005     

Thermal and water absorption properties of cyanate ester resins modified by fluoride‐containing and silicone‐containing components

In order to enhance the moisture resistance of cyanate ester resins, modifiers containing silicon or fluorine moieties were introduced. The curing behaviors of the obtained resins, as well as thermal, water absorption, and dielectric properties of all cured polymers, were investigated in detail. Results show that properties of fillers in polymer have great influence on the thermal property and of polymer. In all cases, modifier exhibited percolation threshold at 5 wt%. Compared with pristine cyanate ester resins (CE), when the methyl phenyl silicone resin B filler was added, the cured polymer exhibited water absorption as low as 0.39% and excellent thermal oxygen stability at 300°C. The introduction of silicon H improved thermal oxidative stability at 400°C without significant compromise in processability or mechanical properties.     

Dielectric properties of self‐catalytic interpenetrating polymer network based on modified bismaleimide and cyanate ester resins

Bismaleimide (BMI) resins with good thermal stability, fire resistance, low water absorption, and good retention of mechanical properties at elevated temperatures, especially in hot/wet environments, have attracted more attention in the electronic and aerospace industries. However, their relatively high dielectric constant limits their application in the aforementioned fields. In this work, a new promising approach is presented that consists of the formation of a self‐catalytic thermoset/thermoset interpenetrating polymer network. Interpenetrating polymer networks (IPNs) based on modified BMI resin (BMI/DBA) and cyanate ester (b10) were synthesized via prepolymerization followed by thermal curing. The self‐catalytic curing mechanism of BMI/DBA‐CE IPN resin systems was examined by differential scanning calorimetry. The dielectric properties of the cured BMI/DBA‐CE IPN resin systems were evaluated by a dielectric analyzer and shown in dielectric properties‐temperature‐log frequency three‐dimensional plots. The effect of temperature and frequency on the dielectric constant of the cured BMI/DBA‐CE IPN resin systems is discussed. The composition effect on the dielectric constant of the cured IPN resin systems was analyzed on the basis of Maxwell's equation and rule of mixture. The obtained BMI/DBA‐CE IPN resin systems have the combined advantages of low dielectric constant and loss, high‐temperature resistance, and good processability, which have many applications in the microelectronic and aerospace industries. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1123–1134, 2003     

Formulation and physical properties of cyanate ester nanocomposites based on graphene

We report the thermal, mechanical, and diffusion properties of bisphenol E based polycyanurate nanocomposites with three forms of graphene derived from sequential processing of the same carbon nanostructure. Edge‐functionalized graphene nanoplatelets (GNP) were converted to graphene oxide (GO), then heated to produce thermally reduced graphene oxide (TRGO). All three reinforcements were individually mixed with the dicyanate ester of bisphenol E (LECy) at low loading levels and cured to form polycyanurate nanocomposites. GNP, with very low oxygen functionality, was incompatible with the cyanate ester, while the highly oxidized GO formed well‐dispersed (though not exfoliated) nanocomposites, with the TRGO forming a good dispersion on mixing but phase separating during cure. The addition of GO, and, to a lesser extent, TRGO, resulted in improved mechanical properties, particularly fracture toughness, with the addition of TRGO having a modestly negative effect on the glass transition temperature. Surprisingly, neither GO nor TRGO addition was effective at slowing down the diffusion of water in the polycyanurate, with the addition of both resulting in increased equilibrium moisture uptake. It thus appears that the trade‐off between dispersion and the required level of oxygen functionality acts in a manner to frustrate attempts at minimizing the permeation of water by addition of graphene‐based reinforcements. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1061–1070     

Thermally conductive cyanate ester nanocomposites filled with graphene nanosheets and multiwalled carbon nanotubes

In this work, dodecylamine‐modified graphene nanosheets (DA‐GNSs) and γ‐aminopropyl‐triethoxysilane‐treated multiwalled carbon nanotubes (f‐MWCNTs) are employed to prepare cyanate ester (CE) thermally conductive composites. By adding 5 wt% DA‐GNSs or f‐MWCNTs to the CE resin, the thermal conductivities of the composites became 3.2 and 2.5 times that of the CE resin, respectively. To further improve the thermal conductivity, a mixture of the two fillers was utilized. A remarkable synergetic effect between the DA‐GNSs and f‐MWCNTs on improving the thermal conductivity of CE resin composites was demonstrated. The composite containing 3 wt% hybrid filler exhibited a 185% increase in thermal conductivity compared with pure CE resin, whereas composites with individual DA‐GNSs and f‐MWCNTs exhibited increases of 158 and 108%, respectively. Moreover, the composite with hybrid filler retained high electrical resistivity. Scanning electron microscopy images of the composite morphologies showed that the modified graphene nanosheets (GNSs) and multiwalled carbon nanotubes (MWCNTs) were uniformly dispersed in the CE matrix, and a number of junction points among MWCNTs and between MWCNTs and GNSs formed in the composites with hybrid fillers. Generally, we can conclude that these composites filled with hybrid fillers may be promising materials of further improving the thermal conductivity of CE composites. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis and properties of a cyanate ester containing dicyclopentadiene(II)

A 2,6‐dimethyl phenol‐dicyclopentadiene novolac (DCPDNO) was synthesized from dicyclopentadiene and 2,6‐dimethyl phenol, and the resultant DCPDNO was reacted with cyanogen bromide into 2,6‐dimethyl phenol‐dicyclopentadiene cyanate ester (DCPDCY). The structures of the novolac and cyanate ester were confirmed with Fourier transform infrared spectroscopy, elemental analysis, mass spectrometry (MS), and nuclear magnetic resonance. For the purpose of increasing the mobility of residual DCPDCY during the final stage of curing and achieving a complete reaction of cyanate groups, a small quantity of a monofunctional cyanate ester, 4‐tert‐butylphenol cyanate ester (4TPCY), was added to DCPDCY to form the cyanate ester copolymer. The synthesized DCPDCY was then cured with 4TPCY at various molar ratios. The thermal properties of the cured cyanate ester resins were studied with dynamic mechanical analysis, dielectric analysis, and thermogravimetric analysis. These data were compared with those of the commercial bisphenol A cyanate ester system. Compared with the bisphenol A cyanate ester system, the cured DCPDCY resins exhibited lower dielectric constants (2.52–2.67 at 1 GHz), dissipation factors (0.0054–0.0087 at 1 GHz), glass‐transition temperatures (261–273 °C), thermal stability (5% degradation temperature at 406–450 °C), thermal expansion coefficients (4.8–5.78 × 10^?5/°C before the glass‐transition temperature), and moisture absorption (0.8–1.1%). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 671–681, 2005     

POSS‐nylon 6 nanocomposites: Influence of POSS structure on surface and bulk properties

Hybrid organic/inorganic nanocomposites based on polyhedral oligomeric silsesquioxane (POSS) nanostructured chemicals and nylon 6 were prepared via melt mixing. Two structurally and chemically different POSS molecules, a closed cage, nonpolar octaisobutyl POSS (Oib‐POSS) and an open cage, polar trisilanolphenyl POSS (Tsp‐POSS) with differing predicted solubility parameters were evaluated in the nylon matrix. Surface analysis, including quasi‐static and dynamic nanoindentation and nanotribological techniques, revealed exceptional improvements in modulus and hardness along with significant reductions in friction. Additionally, surface wetting characteristics of the nylon were reversed, with POSS incorporation yielding low surface energy, highly hydrophobic surfaces. AFM, TEM/EDAX, spectroscopic techniques and thermomechanical analysis were used to evaluate nanoscale dispersion and bulk properties of the composites. Both POSS molecules exhibit preferential surface segregation behavior in the nylon matrix. Tsp‐POSS, with its higher predicted solubility in nylon, exhibited enhanced dispersion and tribomechanical properties at both nano and bulk scale. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1088–1102, 2009     

Synthesis of mesoporous silica and its modification of bismaleimide/cyanate ester resin with improved thermal and dielectric properties

A novel method is proposed to synthesize new mesoporous silica containing amine groups (MPSA), and it was further employed to modify bismaleimide‐dialllyl bisphenol (BD)/cyanate ester (CE) resin to form novel MPSA/BD/CE hybrids; in addition, the typical properties of MPSA/BD/CE were systematically investigated. Results show that these hybrids have very low dielectric constant and loss as well as good thermal properties. Compared with BD/CE resin, all hybrids have not only decreased dielectric constant and loss but also similar dependence of dielectric properties on frequency over the whole frequency from 10 to 10⁶ Hz. Specifically, with the addition of MPSA to BD/CE resin, the dielectric constant reduces from 3.5 to 3.0, and the dielectric loss is only 85% of that of BD/CE resin. Note that all hybrids show better thermal resistance (reflected by higher glass transition temperature, decreased maximum degradation rate, and higher char yield at 800°C) than BD/CE resin. All these differences in macro‐properties are attributed to the different structure between MPSA/BD/CE hybrids and BD/CE resin. Copyright © 2011 John Wiley & Sons, Ltd.     

Low dielectric thermoset. IV. Synthesis and properties of a dipentene‐containing cyanate ester and its copolymerization with bisphenol A dicyanate ester

A 2,6‐dimethylphenol‐dipentene dicyanate ester ( DPCY ) was synthesized from the reaction of 2,6‐dimethylphenol‐dipentene adduct and cyanogen bromide. The proposed structure was confirmed by Fourier transform infrared (FTIR), elemental analysis, mass, and nuclear magnetic resonance (NMR) spectra. DPCY was then cured by itself or cured with bisphenol A dicyanate ester ( BADCY ). Thermal properties of cured epoxy resins were studied using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), dielectric analysis (DEA), and thermogravimetric analysis (TGA). These data are compared with those of BADCY . The cured DPCY exhibits a lower dielectric constant (2.61 at 1 MHz), dissipation factor (29.3 mU at 1 MHz), thermal stability (5% degradation temperature and char yield are 429 °C and 17.64%, respectively), glass transition temperature (246 °C by TMA and 258 °C by DMA), coefficient of thermal expansion (33.6 ppm before Tg and 134.1 ppm after Tg), and moisture absorption (0.95% at 48 h) than those of BADCY , but higher moduli (5.12 GPa at 150 °C and 4.60 GPa at 150 °C) than those of the bisphenol A system. The properties of cured cocyanate esters lie between cured BADCY and DPCY , except for moduli. Moduli of some cocyanate esters are even higher than those of cured BADCY and DPCY . A positive deviation from the Fox equation was observed for cocyanate esters. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3986–3995, 2004     

Nanostructures and thermal‐mechanical properties of cyanate ester/epoxy thermosets modified with poly(ethylene oxide)‐poly(propylene oxide)‐poly(ethylene oxide) triblock copolymer

Phase structures and mechanical properties of epoxy/acryl triblock copolymer alloys using several curing agents were studied. The nanostructured thermosets were obtained at the compositions investigated for every blends studied. The dependence of the morphological structures on block copolymer content and dicyanate ester, 2,2′‐bis(4‐cyanatophenyl) isopropylidene (BCE)/epoxy (EP) ratio for thermosetting blends was interpreted on the basis of the difference in hydrogen bonding interactions and reaction resulting from the cross‐linked network structures of matrixes. Moreover, the effect of F68 (poly(ethylene oxide)‐co‐poly(propylene oxide)‐co‐poly(ethylene oxide) block copolymer) on the curing characteristics and performance of BCE/EP resin was discussed. Results show that the incorporation of F68 cannot only effectively promote the curing reaction of BCE/EP but can also significantly improve the toughness of the cured BCE/EP resin. In addition, the toughening effect of F68/EP is greater than single EP resin. For example, the notched impact strength of systems with BE‐80/20 (B and E being the overall contents of BCE and EP, respectively) modified with 10 wt% F68 showed 55% increase compared with neat BCE/EP resin and even is more than three times of that value for pure BCE resin, 5.9 kJ/cm². Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis and characterization of new phosphorus and other heteroatom containing aryl cyanate ester monomers and networks

Several aromatic dicyanate monomers have been synthesized bearing para-linked strong electron withdrawing groups, such as phenylphosphine oxide, sulfone, and carbonyl. These groups increased the reactivity of the cyanate functional groups and eliminated the need for curing catalysts. However, an undesirable decrease in the processing window between the monomer melting point and the onset of cure was also generally observed. An arylene ether phenyl phosphine oxide system was designed that displayed several attractive characteristics such as a low softening point, a wide processing window, cure with no catalyst, high T_g and high char yield in air, suggesting that these new thermosets might show good fire resistance. The dicyanate ester monomers were synthesized in high yield by reacting various bisphenols with cyanogen bromide in the presence of triethylamine. The high reactivity of the cyanate functional groups required that the cyanation reaction be conducted at temperature below 0°C in order to prevent imidocarbonate side reactions. Proton NMR and FT-IR were used to characterize these monomers. The cyclotrimerization curing process was monitored by the disappearance of the carbon-nitrogen triple bond stretch (2270 cm⁻¹). An optimal cure schedule was determined and the cured polycyanurate networks were characterized by DSC, DMTA, and TGA. Tg values were typically > 250°C and 5% weight loss values were observed by TGA in air above 400°C. Several of the dicyanate monomers with sufficiently large processing windows were cured into single lap shear adhesive bonds onto titanium 6/4 and the measurements are reported herein. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 977–987, 1997     

Oligomeric cyanate ester resins: Application of a modified Ullmann synthesis in the preparation of thermosetting polymers

New multiple aromatic ether containing oligomeric cyanate ester resins have been synthesized using a modified Ullmann reaction. The oligomeric monomers were prepared by reacting resorcinol and 1,3‐ or 1,4‐dibromobenzene in the presence of potassium carbonate and a catalytic amount of a copper(I) complex in a N,N‐dimethylformamide/toluene mixture. The hydroxyl terminated intermediates were end‐capped with the cyanate moiety by reaction with cyanogen bromide in the presence of triethylamine in dry acetone. The oligomeric cyanate ester monomers are liquid at room temperature, which enhance their processability to polymeric networks. The thermo‐oxidative properties were determined for the new cyanate ester polymers as well as their storage modulus. The length of the aromatic ether spacer between the terminal cyanate ester groups was varied to investigate the effect of changing the spacer length on the properties of the material. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4559–4565, 2006     

Novel toughened cyanate ester resin with good dielectric properties and thermal stability by copolymerizing with hyperbranched polysiloxane and epoxy resin

A novel toughened cyanate ester (CE) resin with good dielectric properties and thermal stability was developed by copolymerizing 2,2′‐bis(4‐cyanatophenyl)iso‐propylidene (BCE) with a combined modifier (HBPSiEP) made up of hyperbranched polysiloxane (HBPSi) and epoxy (EP) resin. HBPSi was synthesized through the hydrolysis of 3‐(trimethoxysilyl)propyl methacrylate. The effect of differing stoichiometries of HBPSiEP on the curing characteristics and performance of BCE resin is discussed. Results show that the incorporation of HBPSiEP can not only effectively promote the curing reaction of BCE, but can also significantly improve the toughness of the cured BCE resin. In addition, the toughening effect of HBPSiEP is greater than single EP resin. For example, the impact strength of modified BCE resin with 30 wt% of HBPSiEP is 23.3 KJ/m², which is more than 2.5 times of that of pure BCE resin, while the maximum impact strength of EP/BCE resin is about 2 times of pure BCE resin. It is worthy to note that HBPSiEP/BCE resins also exhibit improved thermal stability, dielectric properties, and flame retardancy, suggesting that the novel toughened CE resins have great potentiality to be used as a matrix for advanced functional composites or electronic packing resins. Copyright © 2009 John Wiley & Sons, Ltd.     

A positron annihilation study on the microstructure of cyanate ester resin toughened by carboxyl‐terminated butadiene‐acrylonitrile rubber system

The toughness of cyanate ester (CE) resin matrix improves significantly with the addition of carboxyl‐terminated butadiene‐acrylonitrile rubber (CTBN). The curing behavior of the system was studied by differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy. The results show that carboxyl groups on the CTBN chain have a slight activation effect on the CE curing reaction at the beginning of the curing process. Phase separation was found to be the main toughening mechanism for CE/CTBN composites. The existence of macro‐size pores induced by the decomposition of a small amount of the low weight molecular part of CTBN might be another toughening mechanism. It is confirmed that positron annihilation lifetime spectroscopy (PALS) is still valid in such a system where macropores filled with gas molecules exist. When a high weight percentage of CTBN (>8%) was added to CE, free‐positron annihilation was found to be the dominant annihilation process in the macropores. For CTBN weight percentage higher than 8%, the contribution of ortho‐positronium (o‐Ps) annihilation in the macropores to τ₃ and I₃ was found to be insignificant. It is effective to use PALS as a probe of free‐volume properties in such systems by determining the changes in the τ₃ and I₃ of the composite. The compatibility and interfacial adhesion of the composites can be estimated from the changes in the free‐volume properties of the composites. Copyright © 2008 John Wiley & Sons, Ltd.     

Epoxy‐cyanate ester shape memory thermoset: some aspects of phase transition,viscoelasticity and shape memory characteristics

A shape memory thermoset comprising of a co‐reacted system of epoxy resin (diglycidylether of bisphenol A), cyanate ester (bisphenol A dicyanate ester) and phenol telechelic poly(tetramethylene oxide) (PTOH) was investigated for its morphology, viscoelasticity and shape memory characteristics at the transition temperature regime. The system exhibited a switching temperature (T_switch) centered at about 105°C. Atomic force microscopy analyses at different temperatures provided evidences for the existence of a discrete phase at T_switch regime. Polarized light microscope images gave evidence for the birefringence and tubular crystal formation due to PTOH segments in the shape memory thermoset. It is concluded that the T_switch has its origin from melting transition of PTOH and T_g of the thermoset matrix, the latter being lowered through plasticization by PTMO segments. Reversibility of T_switch, and stress relaxation behavior of the blend were investigated by dynamic mechanical analysis (DMA). The reversibility of transition temperature was ascertained by cyclic DMA. Temperature dependency of shape memory properties implied fast recovery of original shape above the T_switch. The cured system manifests shape memory properties even below T_switch though it is a slow process. The extent of shape recovery increased with temperature and became faster in league with the trend in temperature dependency of stress relaxation of the polymer. Copyright © 2013 John Wiley & Sons, Ltd.     

Synergetic effect of thermal conductivity and flame retardancy of cyanate ester composites containing DOPO and BN with great dielectric properties

DOPO and boron nitride (BN) fillers with different particle sizes and several loadings were employed to improve the properties of cyanate ester (CE) resin. The effects of BN content and particle size on the thermal conductivity of the BN‐DOPO/CE ternary composites were discussed. The influence of enhancing the thermal conductivity of the ternary composites on their flame retardancy was studied. The consequences showed that increasing the thermal conductivity of BN‐DOPO/CE composites had an active impact on their flame retardancy. Approving flame retardancy of the ternary composites was certified by the high limiting oxygen index (LOI), UL‐94 rating of V‐0, and low heat release rate (HRR) and total heat release (THR). For instance, in contrast with pure CE matrix, peak of HRR (pk‐HRR), average of HRR (av‐HRR), THR, and average of effective heat of combustion (av‐EHC) of CEP/BN_{0.5 μm}/10 composite were decreased by 51.7%, 33.8%, 18.7%, and 18.9%, respectively. Thermal gravimetry analysis (TGA) showed that the addition of BN fillers improves the thermal stability of the composites. Moreover, the ternary composites possess good dielectric properties. Their dielectric constants (ε) are less than 3, and dielectric loss tangent (tgδ) values are lower than neat CE resin.     

Silicon‐containing trifunctional and tetrafunctional cyanate esters: Synthesis,cure kinetics,and network properties

The synthesis and physical properties of new silicon‐containing polyfunctional cyanate ester monomers methyl[tris(4‐cyanatophenyl)]silane and tetrakis(4‐cyanatophenyl)silane, as well as polycyanurate networks formed from these monomers are reported. The higher crosslinking functionality compared to di(cyanate ester) monomers enables much higher ultimate glass transition temperatures to be obtained as a result of thermal cyclotrimerization. The ability to reach complete conversion is greatly enhanced by cocure of the new monomers with di(cyanate ester) monomers such as 1,1‐bis(4‐cyanatophenyl)ethane. The presence of silicon in these polycyanurate networks imparts improved resistance to rapid oxidation at elevated temperatures, resulting in char yields as high as 70% under nitrogen and 56% in air in the best‐performing networks. The water uptake in the silicon‐containing networks examined is 4–6 wt % after 96 h of immersion at 85 °C, considerably higher than both carbon‐containing and/or di(cyanate ester) analogs. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 767–779     

Kinetics and network structure of thermally cured vinyl ester resins

Bisphenol-A diglycidyl ether dimethacrylate was blended with styrene at varying concentrations and this model vinyl ester resin (VER) was compared with two commercial VERs. The VERs were characterized using gravimetry, FTIR spectroscopy, NMR spectroscopy, differential scanning calorimetry (DSC) and DMTA. NMR spectroscopy differentiated between a novolac epoxy-based multimethacrylate oligomer and the two bisphenol-A epoxy-based dimethacrylate oligomers. Reaction kinetics were studied using scanning and isothermal DSC and isothermal FTIR spectroscopy using benzoyl peroxide as the thermal initiator. The presence of oxygen was found to inhibit significantly the polymerization. Increased initiator concentration raised the rate of isothermal polymerization, but did not affect the final conversion while increased styrene concentration reduced the polymerization rate constant and increased the total conversion. This was interpreted in terms of the variations in the termination rate and the stability of the styryl radical on the cure rate and the effect of vitrification on the extent of cure. From measurements of the dynamic mechanical properties as a function of temperature, the breadth of the glass transition tan δ curve and the magnitude of the rubbery modulus was found to increase while the tan δ maximum decreased with increased crosslink density. The T_g, as measured by DSC, and the temperature of the tan δ maximum, as measured by DMTA, were not significantly affected by the styrene content in the resin per se, but were dependent on the combined effects of composition and crosslink density of the network.     

Hybrid cyanate ester resin-based nanocomposites: Increased indentation size effect due to anomalous composition of micron subsurface layer

Hardness of materials increases with decreasing indentation depth from macro-to nano-scales, which is known as the indentation size effect (ISE). This effect has been associated with indenter shape, frictional forces, dislocation models and other features. We show an anomalously high ISE for a 1-μm subsurface layer in the hybrid nanocomposites based on densely cross-linked Cyanate Ester Resins (CER) containing functionalized 3-D POSS or 2-D MMT nanoparticles (NP). This effect disappears after mechanical stripping of the surface layer. Energy dispersive X-ray (EDX) spectral analysis shows that this anomaly was caused by increased content of NP (Si and Al elements), by 2.5 times, in the 1-μm subsurface layer. The hardness of the 1-μm subsurface layer in these brittle nanocomposites is due to its peculiar composition, and must be taken into account when considering mechanical strength and frictional properties.