EIS evaluation of protective performance and surface characterization of epoxy coating with aluminum nanoparticles after wet and dry corrosion test

The effect of addition of aluminum (Al) nanoparticles to epoxy coating on the ability to protect the carbon steel was studied by electrochemical impedance spectroscopy and focused ion beam-transmission electron microscopy. The EIS was conducted in 0.1?M NaCl solution after wet/dry cyclic corrosion test. The addition of Al nanoparticles increased the film resistance (R _f) and the charge transfer resistance (R _ct) of epoxy-coated steel. The surface analysis showed that uniform and fine Al–Fe complex oxide layers were formed acting as barrier layers that enhanced the corrosion protection of the epoxy-coated steel. It has been concluded that the Al nanoparticles had a beneficial role in improving the corrosion resistance of the epoxy-coated steel.     

Phosphorus‐containing polyamide Mg(OH)2 nanocomposite coating on surface of poly(vinyl chloride) thin film: Study on thermal stability,flammability, and mechanical properties

Surface of poly(vinyl chloride) (PVC) thin films was coated using DOPO‐based polyamide (DBPA) coating and DBPA/Mg(OH)₂ nanocomposites (DBPN) coating by dip‐coating process. For this purpose, a new DOPO‐based dicarboxylic acid (DBDA) was synthesized and used for preparation of DBPA and organically surface modification of Mg(OH)₂ nanoparticles. The effects of DBPA and DBPN coatings on the morphology, thermal stability, combustion, and mechanical properties of PVC were investigated. The uniform dispersion of Mg(OH)₂ nanoparticles (nano‐MDH) and organically coating manner on the surface of the PVC films were confirmed by ATR‐IR spectroscopy, X‐ray diffraction (XRD), field emission scanning electron microscopy (FE‐SEM), energy dispersive X‐ray, and elemental mapping. From thermal gravimetry analysis (TGA) results, the 10 mass% loss temperature (T₁₀) increased from 268°C to 272°C in PVC coated with DBPA‐containing 10 mass% of modified Mg(OH)₂ (MMH). Also the char residue, first and second mass loss temperatures of all PVC coated were increased compared with the neat PVC film. According to microscale combustion calorimetry (MCC) results, the peak of heat release rate (pHHR) and total heat release (THR) were decreased from 128 ± 2 to 69 W/g and 12 ± 1 to 4 ± 2 KJ/g for PVC film coated with DBPA‐containing 10 mass% of MMH, compared with the neat PVC. From tensile test results, tensile strength was increased from 31.78 ± 0.8 to 39.64 ± 0.9 MPa for PVC coated with polyamide‐containing 5 mass% of MMH compared with the neat PVC.     

电化学阻抗谱测定环氧涂膜吸水率

The amount of water sorption of an epoxy coating can be determined approximately by measuring the electrochemical impedance spectra of both an Al electrode coated with the epoxy film and a preliminary wetted Al electrode covered tightly with the epoxy film. By comparing the double layer capacity of these two electrodes, the amount of water sorption can be estimated. The resistivity of the electrolytic solution in the film may by thousands times larger than that of the bulk solution. This is due to the fact that the cross-section area of the water passages in the film is of molecular size. The short-distance interaction between the ions and the wall of the water passage retards the transport of the ions seriously. The structure of the water passages is discussed.     

Electrochemical Sensor for Oxidation of NO Based on Au-Pt Nanoparticles Self-assembly Film

Au-Pt bimetallic nanoparticles film used as an efficient electrochemical sensor was prepared by self-assembled Au-Pt bimetallic nanoparticles on a glassy carbon (GC) substrate using thioglycolic acid as a linker. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) showed that the Au-Pt nanoparticles self-assembly film was dense and uniform. Electrochemical experiments revealed that Au-Pt bimetallic nanoparticles film/GC electrode showed high electrocatalytic activity to the oxidation of nitric oxide.     

Polymerization Compounding on the Surface of Zirconia Nanoparticles

Zirconia nanoparticles were encapsulated by polyethylene via a polymerization compounding method using a Ziegler-Natta catalyst. The chemical reaction was carried out in an organic solvent under moderate pressure of ethylene monomer. Transmission electron microscopy (TEM) indicated the presence of a thin layer of polymer, about 6 nm, uniformly applied around the particles. However, the thickness of coating layer can be controlled as a function of time and operating conditions of the process. The morphology study using scanning electron microscopy (SEM) as well as TEM revealed that although the nanoparticles seem to be coated individually, some agglomerates, encapsulated by a polymer film, could be observed. The grafting of the catalyst to the original surface of particles was further confirmed by X-ray photoelectron spectroscopy (XPS).     

Characterization and cytocompatibility of polydopamine on MAO‐HA coating supported on Mg‐Zn‐Ca alloy

Magnesium has been suggested as a potential biodegradable metal for the usage as orthopaedic implants. However, high degradation rate in physiological environment remains the biggest challenge, impeding wide clinical application of magnesium‐based biomaterials. In order to reduce its degradation rate and improve the biocompatibility, micro‐arc oxidation coating doped with HA particles (MAO‐HA) was applied as the inner coating, and polydopamine (PDA) film was synthesized by dopamine self‐polymerization as the outer coating. The microstructure evolution of the coating was characterized using scanning electron microscopy (SEM), atomic force microscope (AFM), X‐ray diffraction analyses (XRD), Fourier transform infrared spectroscopy (FT‐IR), and X‐ray photoelectron spectroscopy (XPS). The results showed that PDA film had covered the entire surface of MAO‐HA coating and the pore size of MAO‐HA coating decreased. The root mean square (RMS) roughness of PDA/MAO‐HA coatings was approximately 106.46 nm, which was closer to the optimum surface roughness for cellular attachment as compared with MAO‐HA coatings. Contact angle measurement indicated that the surface wettability had been transformed from hydrophobic to hydrophilic due to the introduction of PDA. The PDA/MAO‐HA coatings exhibited better corrosion resistance in vitro, with the self‐corrosion potential increasing by 150 mV and the corrosion current density decreasing from 2.09 × 10^?5 A/cm ² to 1.46 × 10^?6 A/cm ² . In hydrogen evolution tests, the corrosion rates of the samples coated with PDA/MAO‐HA and MAO‐HA were 4.40 and 5.95 mm/y, respectively. MTS assay test and cell‐surface interactions experiment demonstrated that PDA/MAO‐HA coatings exhibited good cellular compatibility and could promote the adhesion and proliferation of MC3T3‐E1 cells.     

Structural and thermal properties of polysulfone-ZnO nanocomposites

Polymer nanocomposite thin film of polysulfone with different concentration of ZnO was prepared by solution grown technique. This paper presents a study on the structural and thermal properties of ZnO filled Polysulfone (PSF) nanocomposites. The structural morphology of the resulting nanocomposites was investigated by X-ray diffraction (XRD), Scanning electron microcopy (SEM), and Atomic force microscopy (AFM). Thermal properties of PSF nanocomposites samples were investigated by Differential thermal analysis, Thermal gravimetric, and Differential thermal gravimetric. Structural result shows that the ZnO nanofiller with different mass% in polymer matrix cause the significant variation of lattice spacing, crystallite size, and percentage crystallinity. XRD result shows that the amorphous behavior of PSF (Pristine) is increasing with incorporation of ZnO nanoparticle in PSF matrix. The SEM and AFM images show the change in structural morphology of PSF due to incorporation of ZnO nanoparticles. The thermal analysis result shows that the significant thermal degradation of polysulfone nanocomposites due to catalytic behavior of ZnO nanoparticles.     

Evaluation of in vitro bioactivity and MG63 Oesteoblast cell response for TiO2 coated magnesium alloys

The present investigation reports TiO₂ coating on magnesium alloy AZ31 by sol–gel method via dip coating technique. TiO₂ coated surface was characterized by thin film X-ray diffraction (TF-XRD), Fourier transform infrared red (FT-IR) spectroscopy, scanning electron microscopy (SEM) with energy-dispersive X-ray (EDX) spectroscopy, atomic force microscopy (AFM) and transmission electron microscopy (TEM) techniques. From TF-XRD results, the peaks at 2θ values of 25.14, 32.12, 68.73 and 70.11 confirm the presence of TiO₂. The TiO₂ is crystalline in nature and the crystallite size is about 32.4 nm. SEM-EDX, TEM and AFM show that the coated surface is uniform and nanoporous. FT-IR analysis shows that the peak in the range of 692 cm^?1 is assigned to Ti–O–Ti stretching vibration. Contact angle measurements show that the coating is hydrophilic in nature. Bioactivity of the coating in simulated body fluid (SBF) was also examined, the hydroxyl functionalized surface greatly enhances the hydroxyapatite growth. The potentiodynamic polarization studies prove that the corrosion resistance of the TiO₂ coated surface after immersion in SBF for 7 days is improved dramatically. Cell adhesion studies confirm the increased cell attachment on TiO₂ coated surface when compared to uncoated alloy, due to less amount of Mg ion release from the substrate in the culture medium.     

Preparation of platinum-decorated porous graphite nanofibers, and their hydrogen storage behaviors

In this work, the hydrogen storage behaviors of porous graphite nanofibers (GNFs) decorated by Pt nanoparticles were investigated. The Pt nanoparticles were introduced onto the GNF surfaces using a well-known chemical reduction method. We investigated the hydrogen storage capacity of the Pt-doped GNFs for the platinum content range of 1.3-7.5 mass%. The microstructure of the Pt/porous GNFs was characterized by X-ray diffraction and transmission electron microscopy. The hydrogen storage behaviors of the Pt/GNFs were studied using a PCT apparatus at 298 K and 10 MPa. It was found that amount of hydrogen stored increased with increasing Pt content to 3.4 mass%, and then decreased. This result indicates that the hydrogen storage capacity of porous carbons is based on both their metal content and dispersion rate.     

Photocontrol of cell adhesion and proliferation by a photoinduced cationic polymer surface

In this study photoinduced cation generation, based on the photochemical properties of malachite green (MG), was used for the surface design and in vitro photochemical control of cell adhesion and proliferation. The MG-derivatized surface was prepared by coating a photoreactive polymer as a substrate onto a poly(ethylene terephthalate) (PET) sheet. The photoreactive polymer was radical copolymer of styrene with the MG-derivatized monomer diphenyl(4-vinylphenyl)methane leucohydroxide (degree of substitution of MG unit: 12.4 mol%). Water contact angle measurements and X-ray photoelectron spectroscopy revealed high hydrophobicity and homogeneous distribution of the MG groups on the outermost surface of the coated film, respectively. When the coated film was exposed to ultraviolet light (UV) irradiation at wavelengths of 290-410 nm, a time-dependent color change of the film was observed from pale yellow, before irradiation, to green. These results indicated generation of cations on the film surface by photochemical cation generation of the MG groups, which was quantitatively characterized by force versus distance curves measurements in atomic force microscopic (AFM) observation using a carboxylated AFM tip. The seeding and culture of endothelial cells showed a marked reduction in adhesion on the nonirradiated coated film surface, whereas the UV-irradiated surface promoted cell adhesion and proliferation except for incubation in serum-free medium, which was similar to commercial tissue culture PET sheet. These observations may be due to adsorption of cell adhesive proteins, typified by fibronectin, in serum-containing medium onto the cationized photoreactive copolymer surface by electrostatic interactions.     

Properties of Dendrimer‐Encapsulated Pt Nanoparticles Doped Polypyrrole Composite Films and Their Electrocatalytic Activity for Glucose Oxidation

A type of novel electroanalytical sensing nanobiocomposite material was prepared by electropolymerization of pyrrole containing poly(amidoamine) dendrimers‐encapsulated platinum nanoparticles (Pt‐PAMAM), and glucose oxidase (GOx). The Pt nanoparticles encapsulated in PAMAM are nearly monodisperse with an average diameter of 3 nm, and they provide electrical conductivity. Polypyrrole acts as a polymer backbone to give stable and homogeneous cast thin films, and it also defines the electrical conductivity. Both Polypyrrole and PAMAM can provide a favorable microenvironment to keep the bioactivity of enzymes such as glucose oxidase. The homogeneity of GOx/Pt‐PAMAM‐PPy nanobiocomposite films was characterized by atomic force microscopy (AFM). Amperometric biosensors fabricated with these materials were characterized electrochemically using cyclic voltammetry (CV), electrochemical impedance spectra (EIS) and amperometric measurements in the presence of hydrogen peroxide or glucose. All those show the resultant biosensor sensitivity was strongly enhanced within the nanobiocomposite film. The optimized glucose biosensor displayed a sensitivity of 164 μA mM^?1 cm^?1, a linear range of 0.2 to 600 μM, a detection limit of 10 nM, and a response time of <3 s.     

Microstructural and Potential Dependence Studies of Urease-Immobilized Gold Nanoparticles–Polypyrrole Composite Film for Urea Detection

Gold nanoparticle–polypyrrole nanocomposite film was electrochemically deposited in a single-step polymerization of pyrrole in the presence of 3-mercaptopropionic acid (MPA)-capped gold nanoparticles (GNPs) and p-toluenesulfonic acid (pTSA) on the surface of an indium tin oxide (ITO)-coated glass plate. The carboxyl functional groups surrounding the GNPs within the polymer matrix were utilized for the immobilization of urease enzyme through carbodiimide coupling reaction for the construction of a Urs/GNP(MPA)–PPy/ITO-glass bioelectrode for urea detection in Tris–HCl buffer. The resulting bioelectrode film was characterized by atomic force microscopy (AFM), high-resolution transmission electron microscopy (HRTEM), contact angle measurement, Fourier transform infrared spectroscopy (FTIR), and electrochemical techniques. The potentiometric response of the bioelectrode made of polymer nanocomposite films of two different thicknesses prepared at 100 and 250 mC cm^?2 charge densities, respectively, was studied towards the urea concentration in Tris–HCl buffer (pH 7.4). The thin polymer nanocomposite film-based bioelectrode prepared at 100 mC cm^?2 charge density exhibited a comparatively good potentiometric response than a thick 250 mC cm^?2 charge density film with a linear range of urea detection from 0.01 to 10 mM with a sensitivity of 29.7 mV per decade.     

Imaging of highly oriented pyrolytic graphite corrosion accelerated by Pt particles

Carbon corrosion that is presumed to occur at the proton exchange membrane fuel cell (PEMFC) cathode was visualized by atomic force microscopy (AFM) and field emission-scanning electron microscopy (FE-SEM) observations using a fundamental model electrode. Platinum nanoparticles were deposited on a highly oriented pyrolytic graphite (HOPG) substrate as a model cathode catalyst, and its stability in an acid solution at a fixed potential was investigated. The formation of blisters on the surface of the model electrode was observed by AFM after it was kept at 1.0 V vs. RHE, especially at and around the Pt particles. FE-SEM observations using a backscattered electron detector revealed that Pt particles remained unchanged at their original positions after the formation of blisters.     

硅烷改性纳米ZrO2对镁锂合金表面环氧树脂涂层耐蚀性能的影响

采用涂覆法在镁锂合金表面制备了含双-[3-(三乙氧基硅)丙基]四硫化物(KH-69硅烷)改性纳米ZrO₂的环氧树脂涂层. 通过傅里叶变换红外光谱(FTIR)、 扫描电子显微镜(SEM)和电化学阻抗谱(EIS)等手段表征了该涂层. 考察了KH-69硅烷改性纳米ZrO₂浓度对环氧树脂涂层耐蚀性能的影响. 结果表明, KH-69硅烷改性纳米ZrO₂能显著提高镁锂合金表面环氧树脂涂层的耐腐蚀性能, 其中1.0%(质量分数) KH-69硅烷改性纳米ZrO₂环氧树脂涂层具有较好的耐蚀性能. 在NaCl溶液中浸渍528 h后的低频阻抗值为1.6×10⁹ Ω·cm², 相比在NaCl溶液中浸渍240 h的纯环氧树脂涂层提高约5个数量级.     

Two layered silica protective film made by a spray-and-dip coating method on 304 stainless steel

The silica coating has attracted much attention because of its superior corrosion resistance with almost no harm to human health and to the environment. In this study, a two layered silica film was tried to get an enhanced corrosion resistance. The silica film was prepared on the hairline finish 304 stainless steel surfaces by-a-spray- and subsequent-dip-coating process. The spray coating solution was prepared by mixing sodium silicate solution, silica colloid, tetraethyl orthosilicate (TEOS), methyltriethoxysilane (MTES), ethanol, and distilled water. Then the solution was sprayed onto the stainless steel surface, and was dried and heat treated. The dip coating solution was prepared by a simple mixing of TEOS and acidic water into ethanol, and the prior spray coated sample was dipped into the solution. The outer dip coated layer was intended to cover spray coated rough and porous layer and hence to enhance the corrosion resistance. A homogeneous and crack free surface was successfully obtained after the dip coating. The prepared silica film was characterized using scanning electron microscopy, potentiodynamic polarization scan, and electrochemical impedance spectroscopy. The two layered film showed an enhanced corrosion resistance. The enhancement was attributed to a protecting effect of the dip coated layer where the diffusion of ionic species was successfully impeded.     

铂/{还原氧化石墨烯/硅钨酸盐}_n复合物的制备及其电催化性能

利用层层自组装(LBL)结合原位光照还原法,制备了一系列{还原氧化石墨烯/多金属氧酸盐}n多层复合膜({rGO/POMs}_n),并以此作为载体,再通过恒电势法将Pt纳米粒子电沉积到复合膜载体上,得到一种P t/{rGO/SiW_(12)}_n燃料电池阳极纳米复合膜催化剂。用紫外可见分光光度计(UV-Vis)、原子力显微镜(AFM)以及扫描电子显微镜(SEM)等技术手段对载体复合多层膜的生长情况以及负载Pt纳米簇的表面形貌进行表征。结果表明,载体多层膜{rGO/SiW_(12)}_6被连续均匀地组装到了不同基底(氧化铟锡,ITO或玻碳,GC)表面且多层膜表面平整,在选定恒电势下,沉积于其表面的Pt纳米粒子具有花簇状形貌且分布均匀。比较研究了分别引入3种不同的多金属氧酸盐(硅钨酸盐SiW_(12),磷钼酸盐PMo_(12),磷钨酸盐PW_(12))制得的多层复合膜催化剂,即Pt/{rGO/SiW_(12)}_6、Pt/{rGO/PMo_(12)}_6和Pt/{rGO/PW_(12)}_6。电化学实验研究表明,在甲醇酸性溶液中,Pt/{rGO/SiW_(12)}_6复合膜相较于Pt/{rGO/PMo_(12)}_6、Pt/{rGO/PW_(12)}_6和Pt作为催化剂对甲醇氧化具有更好的电催化活性、电化学稳定性以及更优异的抗CO毒化性能,是一种颇有应用前景的燃料电池阳极催化剂。     

Corrosion behavior of AA2024-T3 alloy treated with phosphonate-containing TEOS

Protection from corrosion of the aluminum alloy AA2024-T3 coated with a tetraethoxysilicate (TEOS)/aminotrimethyllenephosphonic acid (ATMP) film in a 0.05-mol L⁻¹ NaCl solution was evaluated using electrochemical impedance spectroscopy, scanning electron microscopy, energy disperse spectroscopy, and atomic force microscopy. The present work investigates the influence of different pretreatment procedures of the alloy surface and the ATMP concentration on the corrosion resistance of the coated samples. The undoped sol–gel coatings did not provide adequate corrosion protection. The best corrosion protection was achieved using acetic acid pretreatment and subsequent deposition of an ATMP-modified TEOS film with an optimal concentration of 5.00 × 10⁻⁴ mol L⁻¹ in the deposition bath. The acetic acid pretreatment promotes a decrease in galvanic corrosion and the surface enrichment of aluminum favoring the metalosiloxane and the metal–phosphonic bonds with increasing likely reaction sites, thus promoting the formation of a more homogeneous and compact coating with improved resistance.     

Preparation,Characterization, and Evaluation of the Anticorrosion Performance of Submicron/Nanocarbon from Jute Sticks

Jute stick, one of the most commonly and abundantly available agricultural waste product, was converted to a value-added submicron/nano jute carbon by using pyrolysis and high-energy ball milling techniques. The submicron/nano jute carbon was characterized using FE-SEM, TEM, EDS, XRD, XPS and Raman spectroscopy. The anticorrosive performance of the submicron/nano jute carbon was investigated through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP) and salt spray techniques, on mild steel plates coated with a mixture of epoxy resin and the submicron/nano jute carbon. The electrochemical impedance of the steel coated with the composite coating was two orders of magnitudes higher than that of the specimen coated with neat epoxy. Consequently, the corrosion rate of specimens coated with composite coating was 13–20 times higher than that of steel coated with neat epoxy coating. The salt spray results also indicate an improvement in the corrosion resistance performance of the composite coating compared to the neat epoxy. The uniform distribution of the submicron/nano jute carbon particles in the epoxy resin improved the denseness of the composite coating by acting as a barrier against the diffusion of chloride, moisture, and oxygen, thus, improving the corrosion resistance of the developed coating.     

The development of platinum-rhodium alloy coatings on SS304 using a pulse/direct electrodeposition technique and their application to antibacterial activity

The current research focused on the development of Platinum–Rhodium alloy coating (Pt– Rh) on SS304 and its applications in antibacterial studies. Electrodeposition is considered to be one of the most suitable methods because it enhances the therapeutic effects of noble metals (Pt–Rh alloy). The electrodeposited coating is an economical and time-saving alternative to existing coating methods. The newly developed Pt–Rh coating was investigated using a scanning electron microscope (SEM) and an atomic force microscope (AFM). Using the agar Petri plate and broth culture method, the antibacterial effect of the platinum-rhodium alloy was investigated against Gram-negative Escherichia coli and Gram-positive bacteria such as Staphylococcus saprophytes, Bacillus Subtilis, and Enterococcus faecalis. The Pt–Rh alloy coated samples obtained by Direct current (DC) and Pulse coating (PC 50% and PC 75%) were examined for antibacterial study. The PC 75% Pt–Rh alloy coating exhibits significant antibacterial activity, demonstrating a maximum zone of inhibition while leaving the rest of the coated samples by DC and PC 50% duty cycles. The study also found that when the concentration of Pt–Rh solution rises from 5 μL to 15 μL, so does the antibacterial activity. The findings of the study showed that electrodeposited platinum-rhodium alloy metal ions may be handy bacteriostatic in the coming years.     

Delamination of organic coating on carbon steel studied by scanning Kelvin probe force microscopy

Corrosion‐induced delamination of an epoxy coating on the AISI/SAE 1045 carbon steel was studied under a humid atmospheric condition (temperature of 25 °C, 1 standard atmospheric pressure, relative humidity of 90%) by the technique of scanning Kelvin probe force microscopy (SKPFM). Surface‐polished 1045 samples were first cold‐coated with the epoxy and then subject to the atmospheric corrosion under the specified condition. At predetermined time intervals, surface Volta potential differences of the samples were measured using the SKPFM over the dry surface of epoxy coating. The map of Volta potential differences demonstrated high contrasts among three characteristic zones: intact steel‐epoxy interface, delaminated interface, and interface with active corrosion, which was then linked to the actual corrosion potential of the steel (measured using a potentiostat with respect to a saturated calomel electrode) based on a rigorous calibration procedure. It was found that the SKPFM was able to provide direct and nondestructive detection of early active corrosion and coating delamination on steels at a submicroscopic resolution, which outperformed the conventional electrochemical techniques for the same purposes. Copyright © 2012 John Wiley & Sons, Ltd.