Damage and fracture of heat resistance steel under cyclic thermal loading

It was found that under the thermal cycle loading two interrelated process take place. In the material inner layers redistribution of dislocation and formation of sufficiently stable structure with the less dislocation density take place. Thus, the level of micro-stresses in the metal on the specimens surface and micro-hardness increases, which results in the elasticity exhaustion decrease of the metal micro-plastic deformation resistance. Localization of the micro-plastic deformations causes accumulation of the damage and initiation of microcracks.     

Deformation and failure mechanism in AISI 4340 steel under ballistic impact

Deformation and failure mechanism in quench-hardened AISI 4340 steel under ballistic impact is investigated. The influence of microstructure on damage evolution is also evaluated. Strain localization and shear failure along adiabatic shear bands are the dominant deformation and failure mechanisms. The time and critical strain for the commencement of strain localization is influenced by strain rate and microstructure. The microstructure of the steel sample also influenced the type of adiabatic shear bands formed during impact. Failure mechanism involves nucleation of micro-voids, which clusters to form bigger pores. Extremely fine micro-cracks are initiated adjacent to the pores and in shear flow direction along the shear bands. These micro-cracks become interconnected and grow to macro-cracks, which cause fracture of some of the investigated cylindrical steel samples under impact. The susceptibility of the adiabatic shear bands to cracking increases with decreasing tempering temperature of the steel.     

Mechanics of energy transfer and failure of ductile microscale beams subjected to dynamic loading

The mechanical response of microelectromechanical systems (MEMS) under impulse loading conditions has not been thoroughly studied to date, partially because of the lack of means to provide such extreme loading rates to miniature devices. However, the increasing use of MEMS-based sensors and actuators in adverse environments, which include extreme strain rate loading, has motivated the investigation of the response of MEMS components under these conditions. In this work, basic and mostly commonly employed Au MEMS components were subjected to impulse loads of 40 ns in duration, which were generated by a high power pulsed laser in order to achieve acceleration levels on the order of 10⁹g. This allowed for the microdevice mechanical/structural response to be investigated at time scales that were of the order of wave transit times in the substrate and the devices. Basic microscale structures, such as cantilevers and fixed-fixed beams of uniform cross-section, were employed to facilitate comparisons with companion finite element simulations in order to gain insight into the mechanisms responsible for impulsive deformation at the microscale. The simulations investigated the effect of loading rate, boundary conditions, beam length, material constitutive response, and damping on the final deformed shapes of the beams. It was found that contact and momentum transfer mechanisms were responsible for the large permanent beam deflections which were measured postmortem. Additionally, the effects of both damping and material property rate dependence were found to be dominant in determining the final deformed shape of the beams. In fact, our observations suggest that the contributions of material rate dependence and damping are not simply additive, but rather involve a coupling between them that affects the final structure response.     

The effect of ultrasonic treatment on mechanical behavior of titanium and steel specimens

The effect of surface ultrasonic treatment on plastic deformation and mechanical properties of polycrystalline titanium and low-carbon steel specimens under tension was studied. The deformation pattern was investigated using optical, transmission electron, scanning electron and scanning tunneling microscopy. It was shown that the material within hardened surface layers is characterized by ultrafine-grained structure. This structure results in plastic flow localization at different scale levels. Localized deformation meso-bands induce weak work hardening of the material. Plastic flow macro-localization causes a drop of the external deforming stress. The peculiar mechanisms of deformation localization within the specimen surface layer govern formation of a banded dislocation substructure in the bulk of the specimen.     

Plastic failure analysis of an auxetic foam or inverted strut lattice under longitudinal and shear loads

Auxetic materials possess negative Poisson's ratios. As such, they can be applied in situations where traditional materials perform poorly or cannot perform. We investigate the plastic failure of a 3D auxetic strut lattice under uniaxial and transverse loads in order to complement ongoing research in miniaturized strut-based sandwich cores. The chosen lattice is also representative of an auxetic foam. Plastic failure models derived with respect to two physical parameters (packing parameter and relative density) which control the negative Poisson's ratio compare well with numerical data. Microscopic failure modes differ depending on the loading state: shear failure is due to global plastic yielding while plastic localization occurs under uniaxial loads. This observation suggests among others that it is advisable to use auxetic cores when structural softness under normal loads and hardness under transverse loads are both critical design conditions.     

A comparison on failure pressures of cylindrical pressure vessels

In this work, the failure pressures of thick and thin walled cylindrical pressure vessels considering the Voce hardening law and plastic orthotropy effect are obtained. The solution presented is used to compare the failure pressures of copper and brass cylindrical pressure vessels.     

内部爆炸作用下多层钢筒的动态响应

为评估内部爆炸作用下多层钢筒结构的防护效果,考察多层钢筒结构动态响应和变形吸能特征,采用两端开口、总厚度为50 mm的4层圆柱形Q345钢筒,在8.90~18.18 kg TNT药量下进行爆炸实验,并在容器外壁进行应变电测。实验后钢筒结构爆心局部发生塑性变形,内层钢筒变形最大,但未发生破坏。根据研究得到初步认识：采用爆心单位环面变形吸能的设计方法,可以较好地预估给定药量下所需钢筒的厚度;不同药量下,轴向距离超过多层钢筒结构的1/4内径后,其外壁环向变形峰值约减小为爆心截面环向应变峰值的1/2。

     

PVC夹芯板在冲击载荷下的动态响应与失效模式

通过开展对泡沫金属子弹撞击加载聚氯乙烯(polyvinyl chloride, PVC)夹芯板的实验,结合三维数字图像相关性(three dimensional digital image correlation, DIC-3D)技术,研究固支夹芯板在撞击加载条件下的动态响应,获得夹芯板受撞击及响应的变形过程,并结合图像分别分析夹芯板整体及三层结构的变形和失效模式;研究子弹冲量与背板最终变形之间的关系和相似冲量下等面密度不同芯层密度的夹芯结构的抗撞击性能。结果表明:夹芯板的破坏和失效主要集中在泡沫金属子弹直接作用区域,背板挠度由中间向固定端逐渐减小,子弹冲量与背板变形近似成线性关系。在等质量的条件下,降低芯层密度、增加芯层厚度可以有效降低背板的变形,实验结果对聚合物夹芯结构的工程优化设计具有一定的参考意义。     

685均质钢静动态断裂韧性实验研究

为了解685均质钢的裂纹在静态加载和动态加载下的裂纹起裂和扩展情况,分别在静态试验机和基于Hopkinson杆技术改进的动态加载装置上采用三点弯曲试样对685均质钢的静、动态断裂韧性进行了研究。685均质钢中存在的少量孪晶马氏体组织对其断裂韧性造成了不利影响,可以适当降低碳含量来改善685均质钢的断裂韧性性能。当加载率KI≤1.8778×106MPa（m）^1/2/s时,685均质钢的动态断裂韧性值都随加载率的增加而下降。当加载率KI>1.8778×106MPa（m）^1/2/s时由于裂纹尖端热软化效应的影响,使得该材料的动态断裂韧性值又上升。采用高速摄影技术记录了裂纹的起裂和扩展,测得了裂纹的扩展速率。发现用裂纹嘴张开位移（Crack Mouth Opening Displacement,CMOD）法计算得到的动态断裂韧性值与用电阻应变片计算的结果相一致。     

Plastic deformation and fracture of polycrystalline Ni–Ti with stress concentrators of different scales

Stress concentrators of different scales inherent in polycrystals tend to form mesosubstructures under load. Television-optical images of displacements are obtained for the Ni–Ti alloy to study the deformation and fracture behavior. Discussed are similarity laws in connection with the formation of dissipative structures at the micro- and macro-scale level.     

FJ662A公路客车骨架的脆漆和静态电测试验分析

本文介绍用脆漆法和电测法测定和分析车身骨架强度的方法及结果、并讨论使用这两种方法相辅相成的关系。     

超强钢18NiC250在不同加载速率下的断裂韧性

为了揭示国产超强钢18NiC250的强度、断裂韧性随加载速率的变化规律,利用电子万能试验机和Hopkinson压杆,测试其在0.001～2 000 s-1的塑性流动应力应变曲线及在10-1~106 MPam1/2/s的断裂韧性,同时对断裂破坏机理进行了微观分析。结果表明：该材料的强度对加载速率不敏感,即流动应力基本保持在1.9 GPa;而断裂韧性很敏感,当加载速率由10-1 MPam1/2/s增大到106 MPam1/2/s时,断裂韧性降低了38.2%,断裂模式由韧窝断裂转变为解理断裂。     

Concepts and realization of microstructure heat exchangers for enhanced heat transfer

Microstructure heat exchangers have unique properties that make them useful for numerous scientific and industrial applications. The power transferred per unit volume is mainly a function of the distance between heat source and heat sink—the smaller this distance, the better the heat transfer. Another parameter governing for the heat transfer is the lateral characteristic dimension of the heat transfer structure; in the case of microchannels, this is the hydraulic diameter. Decreasing this characteristic dimension into the range of several 10s of micrometers leads to very high values for the heat transfer rate.

Another possible way of increasing the heat transfer rate of a heat exchanger is changing the flow regime. Microchannel devices usually operate within the laminar flow regime. By changing from microchannels to three dimensional structures, or to planar geometries with microcolumn arrays, a significant increase of the heat transfer rate can be achieved.

Microheat exchangers in the form of both microchannel devices (with different hydraulic diameters) and microcolumn array devices (with different microcolumn layouts) are presented and compared. Electrically heated microchannel devices are presented, and industrial applications are briefly described.     

Experimental and statistical assessments of the mechanical strength reliability of gamma alumina catalyst supports

The mechanical strength of solid catalysts is considered an important factor in terms of ensuring the reliable performance of industrial reactors. In this work, a pelletizing method was used to form gamma alumina support for catalysts. Response surface methodology (RSM) was employed to analyze and model the effects of various manufacturing parameters on the crushing strength of the supports. These parameters were binder concentration, compaction pressure, calcination temperature, and drying mode. The suggested model was verified by applying an analysis of variance to assess its validity with regard to crushing strength. The mechanical reliability of various supports was also determined by calculating their Weibull modulus values through linear regression of the Weibull equation. The material with the highest mechanical strength reliability will have both a high mean crushing strength and a high Weibull modulus, and the best values obtained for a support in this work were 70.7 MPa and 6.63, respectively. The conditions used to form this sample were: 20 mass% binder concentration, 861 MPa compaction pressure, 466 °C calcination temperature, and gentle drying.     

A study on an axial crush configuration response of thin-wall, steel box components: The quasi-static experiments

An experimental investigation was performed to study a specific axial crush configuration response of steel, square box components under quasi-static testing conditions. For a specific cross-sectional geometry/fabrication process, test specimens were obtained from commercially produced, welded tube lengths of ASTM A36 and ASTM A513 Type 1 plain low-carbon steels and AISI 316 and AISI 304 austenitic stainless steels. Removable grooved caps were used to constrain tube test specimen ends, and collapse initiators in the form of shallow machined grooves were used to control the initial transverse deformations of the test specimen sidewalls. The progressive plastic deformation for all of the test specimens was restricted to the prototype configuration response (fold formation process and the corresponding axial load-axial displacement curve shape) of the symmetric axial crush mode. Crush characteristics were evaluated and, for each material type, observed differences were less than 7% for maximum and minimum load magnitudes and less than 2% for energy absorption, displacement, and mean load quantities in both the initial phase and the secondary folding phase cycles. Overall, results of the study indicate that for a significant range of material strengths, a controlled and repeatable energy absorption process can be obtained for commercially produced steel box components undergoing symmetric axial crush response.     

Uniaxial ratcheting and failure behaviors of two steels

The strain cyclic characteristics, ratcheting and failure behaviors of 25CDV4.11 steel and SS304 stainless steel were experimentally studied under uniaxial cyclic tests and at room temperature. The cyclic hardening/softening features of the materials were first observed under uniaxial strain cycling; and then the ratcheting and failure behaviors of the materials were researched in detail under cyclic stressing. The effects of stress amplitude and mean stress on the ratcheting and failure were discussed under uniaxial asymmetrical stress cycling. It is concluded that the ratcheting and failure behaviors of the materials depend greatly on the cyclic softening/hardening features of the materials and the stress values of cyclic loading. Some conclusions useful to understand the fatigue failure of the materials presented under asymmetrical cyclic stressing are obtained.     

Molecular dynamics simulation of deformation and failure of nanocrystals of bcc metals

Simulations of uniaxial and hydrostatic tension of Fe and Mo nanocrystal are made by molecular dynamics method. Stress versus strain are obtained while regularities of lattice rearrangement during nanocrystal plastic deformation are considered. Local instability of nanocrystal lattice, which is the cause for transition from elastic to plastic deformation of nanocrystal, is found. It is shown that local shear stresses is a driving force of nanocrystal lattice rearrangements under the conditions of both uniaxial and hydrostatic tension, so, local instability of nanocrystal of bcc metals should be considered as shear instability. Realization of “orthorhombic” path of deformation at 1 0 0 tension of Mo nanocrystal is specific case of above effect. It is demonstrated that unlike covalent nanocrystal, metallic nanocrystals display “heterogeneous” mechanism of crack nucleation, which essence is that cracks nucleate not in homogeneous elastically deformed lattice but in shear bands or near their boundaries, i.e., after non-homogeneous plastic deformation of nanocrystal.     

Measurement of uniform and localized heat dissipation induced by cyclic loading

An experimental technique is presented for measuring the heat dissipation and localization during cyclic loading of materials. The temperature field is measured by a number of thermistors and an infrared camera, which scans the specimen surface continuously. The specimen is mounted inside an isothermal chamber. The measured whole-field temperature can be used for detection of damage propagation and localization. The resolution of the technique under various boundary conditions is discussed using a onedimensional model for the heat loss under steady-state conditions. Applications of the technique are demonstrated for specimens made of fiber-reinforced ceramic and polymer matrix composites (PMCs). A methodology is proposed for measuring changes in damping and stiffness properties of viscoelastic polymer matrix composites using the temperature rise of a cyclic loaded specimen. It is demonstrated that for a ceramic matrix composite, where interfacial frictional sliding gives rise to heat dissipation, the temperature resolution can be used for detection of stress-strain hysteresis with an accuracy better than that of the stress-strain data.