Synthesis and properties of room temperature curable trimethoxysilane‐terminated polyurethane and their dispersions

The purpose of this research is to study the synthesis and characterization of stable aqueous dispersions of externally chain extended polyurethane/urea compositions terminated by hydrolyzable or hydrolyzed trialkoxysilane groups incorporated through secondary amino groups. These dispersions with excellent storage stability are substantially free from organic solvents which cure to water and solvent resistant, tough, scratch resistant, preferably light stable (non‐yellowing) silylated polyurethane (SPU) films. The films were characterized by FT‐IR, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile strength and water contact angle measurements, nanoindentation, gel content, water and xylene swellability tests. The properties of the films were discussed and correlated in detail by changing length of soft segment, diisocyanates, NCO/OH ratio and chain extender, ethylenediamine (EDA). From the results, it was found that the particle size and viscosity are lower whereas the gel content and thermal stability are higher for SPUs. Modulus, hardness and tensile properties of SPU films are superior compared to EDA‐PU film. Higher water contact angle and residual weight percentage of SPU films confirm silylation of PU by [3‐(phenylamino)propyl]trimethoxysilane (PAPTMS). Increase in NCO/OH ratios consumes more quantity of PAPTMS which makes PU with superior mechanical properties. Higher PAPTMS content in SPU results in effective crosslinking of the functional silanol groups formed by hydrolysis reaction of trimethoxysilane groups. Overall, SPUs synthesized at 1.4 NCO/OH ratio using Poly‐(oxytetramethylene)glycol (PTMG)‐2000 and isophorone diisocyanate (or) toluene‐2,4‐diisocyanate have excellent properties compared to SPUs prepared using PTMG‐1000 and at 1.2 and 1.6 NCO/OH ratios. SPUs prepared at 1.6 NCO/OH ratio are brittle due to higher crosslinking density. In addition, the crosslinking density of the films can be modified through silane end‐group modification to produce SPUs with a wide range of physical properties. Copyright © 2007 John Wiley & Sons, Ltd.     

Surface modification and characterization of thermoplastic polyurethane

This work reports the modification of thermoplastic polyurethanes (TPUs) in order to enlarge their application range, for example, as biomaterials by increasing its hydrophilicity.A TPU was successfully modified by using three different strategies: ultra-violet irradiation (UV), gamma irradiation (GI) and interfacial modification (IM). The results suggested the possibility of modifying the polyurethane-based surface either with poly(ethylene glycol) (PEG) or hydroxylethyl methacrylate (HEMA) or hexamethylene diamine (HMD) or chitosan (CT) by using any of these methods. The properties of the grafted PU were evaluated by surface, structural and thermal analysis. The results suggest that, among the methods studied in this work, the modification by gamma irradiation (GI) seems to be the most promising, since this method gives high values of grafting yield and has the advantage of providing a clean modification, meaning that no initiator is needed.     

Synthesis, characterization and properties of a novel fluorinated polyurethane

A novel fluorinated polyurethane (FPU) was prepared by fluorinated polyether glycol (PTMG-g-HFP) as a soft segment, 1,6-hexamethylene diisocyanate (HDI) or toluene diisocyanate (TDI) as a hard segment and 1,4-butanodiol (BDO) as a chain extender. Fourier transform infrared spectroscopy (FTIR), ¹H NMR, ¹³C NMR and gel permeation chromatography (GPC) were used to characterize the structure of the fluorinated polyurethane. The thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by thermogravimetric analysis (TGA). X-ray photoelectron spectroscopy (XPS) analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. And the mechanical properties of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were also measured. Chemical resistance of polyurethane films was estimated through spot tests with different solvents. The results showed that FPU had high thermal stability, strain-hardening property and good chemical resistance. The XPS measurements showed the fluorine enrichment on the surface of FPU.     

Synthesis and properties of novel fluorinated polyurethane based on fluorinated gemini diol

In the current study, the novel fluorinated polyurethanes (FPUs) that contained the gemini branched fluoroether side groups on the hard segments were developed. In brief, to obtain these FPUs, a new class of fluorinated gemini diol with double‐branched fluoroether side groups was first synthesized and characterized by using Fourier transform infrared spectroscopy, nuclear magnetic resonance, and mass spectrometry. Subsequently, a series of FPUs were designed and prepared by using hexamethylene diisocyanate, poly (tetramethylene oxide glycol), 1,4‐butanediol, and fluorinated gemini diol. Analysis of the FPUs' surface properties from contact angle analysis indicated that the water contact angle increased from 81° to more than 120° when the content of fluorinated gemini diol was increased. Differential scanning calorimetry results revealed that introduction of fluorinated gemini dio decreased the T_g of FPUs, causing a better phase separation. Results from thermogravimetric analysis studies indicated the thermal stability of FPUs was improved. Scanning electron microscopy and energy dispersive X‐ray spectroscopy revealed that fluoroether groups migrate to and enrich on the outmost surface of FPUs.     

Short asymmetric syntheses of homoallylic, homopropargylic and allenic silylated primary amines

Amino alcohols derived from phenylglycinol and having vinyl-, alkynyl- or allenylsilane moieties were transformed in the corresponding primary amines in two steps: oxidative cleavage of phenylglycinol and transimination with phenylhydrazine. This methodology gave general access to enantiomerically enriched amines without loss of enantioselectivity.     

Synthesis and structural characterizations of [chromophore]+‐saponite/polyurethane nanocomposites

In this study, three chromophores—p‐nitroaniline, 4‐(4‐nitrophenylazo)aniline, and 4‐[(E)‐2‐{4‐[(E)‐2‐(4‐nitrophenyl)‐1‐diazenyl]phenyl}‐1‐diazenyl]aniline—were intercalated into layered aluminosilicate saponite and then dispersed into the polyurethanes matrix. The intercalated chromophore/saponite complexes were examined by inductively coupled plasma emission and element analysis technologies. The molecular orbital package computation simulation and X‐ray diffraction (XRD) analysis showed that possible configurations of chromophore ions on the gallery surfaces of saponite suggest that the chromophore molecules lie parallel to the basal planes of silicate as an inclined paraffin structure or as pseudo‐multilayers. The XRD and transmission electron microscopy analysis indicated that the delamination of organoclay in the polyurethanes matrix exhibited nanolayers, exfoliated structure, or both. In particular, even at high doping levels up to 15 wt % of organoclay, the [chromophore]⁺‐saponite/polyurethanes film did not display a macroscopic aggregation of layered silicates and showed high transparency. The thermal stability of chromophore was significantly enhanced as intercalated into the layered aluminosilicate saponite, and the glass‐transition temperature of [chromophore]⁺‐saponite/polyurethanes nanocomposites proportionally increased with increased clay content. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1690–1703, 2002     

Synthesis and characterization of waterborne polyurethane/polyhedral oligomeric silsesquioxane composites with low dielectric constants

A facile method was developed to synthesize a new type of polyhedral oligomeric silsesquioxane (POSS). It contained a single amine group and seven aliphatic moieties on its corners. FT‐IR, ¹H‐NMR, ¹³C‐NMR, ¹³C‐¹H COSY, and ¹H‐¹H COSY confirmed that cages with eight corners were the main part of the product. This new POSS was used to modify the structure of hexamethylene diisocyanate trimer and then copolymerized with hexamethylene diisocyanate and poly (tetramethylene glycol) to get a serious of waterborne polyurethane (WPU)/POSS hybrid materials with low dielectric constants for microelectronics applications. The results showed that POSS particles were uniformly dispersed in the WPU dispersions. The WPU/POSS films did not show any macrophase separation, even when the POSS content was as high as 16%. As the POSS content increased from 0% to 16%, the tensile strength was increased from 2.3 to 7.3 MPa, the dielectric constant was decreased from about 2.9 to 2.0, and the thermal stability of the WPU/POSS was also improved.     

Synthesis and design of polyurethane and its nanocomposites derived from canola-castor oil: Mechanical,thermal and shape memory properties

The recent global pandemic and its tremendous effect on the price fluctuations of crude oil illustrates the side effects of petroleum dependency more evident than ever. Over the past decades, both academic and industrial communities spared endless efforts in order to replace petroleum-based materials with bio-derived resources. In the current study, a series of shape memory polymer composites (SMPC's) was synthesized from epoxidized vegetable oils, namely canola oil and castor oil fatty acids (COFA's) as a 100% bio-based polyol and isophorone diisocyanate (IPDI) as an isocyanate using a solvent/catalyst-free method in order to eventuate polyurethanes (PU's). Thereafter, graphene oxide (GO) nanoplatelets were synthesized and embedded in the neat PU in order to overcome the thermomechanical drawbacks of the neat matrix. The chemical structure of the synthesized components, as well as the dispersion and distribution levels of the nanoparticles, was characterized. In the following, thermal and mechanical properties as well as shape memory behavior of the specimens were comprehensively investigated. Likewise, the thermal conductivity was determined. This study proves that synthesized PU's based on vegetable oil polyols, including graphene nanoparticles, exhibit proper thermal and mechanical properties, which make them stand as a potential candidate to compete with traditional petroleum-based SMPC's.     

Study on synthesis,characterizations, and properties of pyridinol-blocked isocyanates and waterborne polyurethane

A series of pyridinol-blocked isophorone isocyanates were synthesized through esterification reaction, Fries rearrangement, and blocking reaction and characterized by ¹H-NMR, ¹³C-NMR, and Fourier transform infrared spectra. Based on the synthesized blocked isocyanates, the blocked waterborne polyurethane (BWPU) was prepared by the self-emulsification method. The deblocking studies revealed that the deblocking temperature reduces with electron-withdrawing and steric hindrance substituents on the ortho position of pyridinol. The stability, molecular weight (M_w), particle size, viscosity, and hydrophilicity of BWPU were studied and compared. The results showed that with an increased amount of blocking agents, molecular weight, particle size, and viscosity decrease and the hydrophilicity increases.     

Synthesis and characterization of bismaleimide–polyurethane crosslinked copolymers

A series of novel crosslinked copolymers of bismaleimide (BMI) and polyurethanes (PU) were prepared by direct copolymerization of BMI monomer and urethane-modified bismaleimide (UBMI). The copolymers were characterized by FT-IR and solid state ¹³C-NMR. The reaction rate of the BMI monomer can be significantly increased by copolymerization with UBMI. The crosslinked copolymers show good mechanical properties and high thermal stability. Studies on glass transition temperatures and dynamic mechanical properties indicate that the copolymer is a homogeneous system as the polyester-type PU employed. The transmission electron microscopy (TEM) of the copolymer illustrated a one-phase structure of the cured resins when the polyester-type PU was incorporated. © 1995 John Wiley & Sons, Inc.     

Synthesis of polyurethane from cashew nut shell liquid (CNSL), a renewable resource

A novel thermoplastic polyurethane was prepared from cardanol, a renewable resource and a waste of the cashew industry. Cardanol was recovered from cashew nut shell liquid (CNSL) by double vacuum distillation. It was characterized by CHN analysis and IR, ¹H-NMR, and ¹³C-NMR spectroscopy techniques. Cardanol is a meta-substituted long chain phenol. The long aliphatic chain unit substituent was found to be a monoene. The monomer, 4-[(4-hydroxy-2-pentadecenylphenyl)diazenyl]phenol was prepared from cardanol. It was a dihydroxy compound as characterized by CHN analyzer, UV, and ¹H-NMR spectroscopy. The polyurethane was synthesized from this dihydroxy compound by the treatment with 4,4′-diphenylmethane diisocyanate (MDI) in dimethylformamide (DMF) solvent at 80–90°C under nitrogen atmosphere. The polymer was characterized by ¹H-NMR, FTIR, and UV spectroscopy. The elemental analysis was done for determining the percentage content of C, H, and N, and the intrinsic viscosity [η] of polymer showed 1.85 dL/gm. Thermogravimetric investigations (TGA) of the cardanol, the dihydroxy compound, and the polyurethane were performed to study their decomposition. The semicrystalline nature of the PU was confirmed by differential scanning calorimetry (DSC) and dynamic mechanical thermal analyzer (DMTA). The wide-angle X-ray diffraction (WAXS) study of PU shew a broad amorphous halo indicative of absence of crystallinity in the polymer, which has been explained as due to strong hydrogen bonding in the hard phase. PU may possibly be useful as a telecommunication and as a nonlinear optical material. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36 : 391–400, 1998     

Synthesis and characterization of hyperbranched polyesters and polyurethane coatings

Polyurethane (PU) coatings are widely used for variety of high‐performance applications in today's coating technology. The emerging hyperbranched polymers having three‐dimensional morphology have opened a new avenue to tailor the architecture of PU coatings. The methodology followed here is based on preparation of PU coatings from hyperbranched polyester. Initially, different hyperbranched polyester polyols (HPs) were synthesized by varying the hydroxyl‐terminated precursors that is, pentaerythritol, trimethylol propane or glycerol and keeping the diacid that is, adipic acid quantity constant at various mole ratios of 1:0.6, 1:0.8, 1:0.9, and 1:1, respectively. The obtained HPs were characterized by nuclear magnetic resonance (NMR) spectroscopy, matrix‐assisted laser desorption/ionization time‐of‐flight (MALDI‐TOF)‐mass spectrometry, and Fourier transform‐infrared (FTIR) spectroscopy. The degree of branching and the quantity of different structural units present in the various HPs were calculated by integrating the quaternary carbon and carbonyl zone in ¹³C NMR spectroscopy. The extent of condensation in different HPs was also calculated from ¹H NMR spectra. Later on, NCO‐terminated PU prepolymers (NCO‐PU) were synthesized by reacting HPs with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1. In the third step, the excess NCO content in the NCO‐capped PU prepolymers were reacted with atmospheric moisture and hyperbranched polyurethane (HPU) coatings were formed. The coating films were analyzed by FTIR and dynamic mechanical thermal analysis instruments. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2673–2688, 2007     

UV curable waterborne polyurethane acrylate dispersions based on hyperbranched aliphatic polyester: effect of molecular structure on physical and thermal properties

A novel waterborne hyperbranched polyurethane acrylate for aqueous dispersions (WHPUDs) based on hydroxy‐functionalized hyperbranched aliphatic polyester Boltorn? H20 was investigated. The effects of structural composition and crosslinking density have been studied in terms of swellability by water, thermal degradation, viscosity changes as well as transmission electron microscopy (TEM) morphology. The swell ratio showed an increasing trend with the higher concentration of ionic group, which is due to the increased total surface area of particles. The results of thermogravimetric analysis (TGA) for cured WHPUD films indicated good thermal stability with no appreciable weight loss until 200°C. The activation energies were evaluated and were found in the range 154–186 kJ mol^?1. It was observed that an increase in hard segment content provoked the increases in thermal degradation temperature and activation energy of waterborne dispersions. The transmission electron photographs revealed that the average particle sizes of aqueous dispersions were in the range 30–125 nm. Owing to the enlargement of the stabilization site, the particle size decreased as the content of carboxyl group and degree of neutralization increased. The viscosity of WHPUDs increased rapidly with increasing the degree of neutralization. Moreover, water showed a favorable viscosity reduction effect. Copyright © 2004 John Wiley & Sons, Ltd.     

Morphology and properties of waterborne polyurethane/clay nanocomposites

Aqueous emulsion of polyurethane ionomers, based on poly(tetramethylene glycol) or poly(butylene adipate) as soft segment, isophorone diisocyanate as diisocyanate, 1,4-butandiol as chain extender, dimethyl propionic acid as potential ionic center, triethylene tetramine as crosslinker, and triethyl amine as neutralizer, were reinforced with organoclay to give nanocomposites. The particle size of emulsion was measured and the morphology of these nanocomposites was observed by transmission electron microscope, where the effectively intercalated or exfoliated organoclay was observed. The reinforcing effects of organoclay in mechanical properties of these nanocomposites were examined by dynamic mechanical and tensile tests, and the Shore A hardness was measured. Enhanced thermal and water resistance and marginal reduction in transparency of these nanocomposites were observed compared with pristine polymer.     

Synthesis and characterization of novel segmented polyurethane/clay nanocomposite via poly(ε-caprolactone)/clay

A novel segmented polyurethane/clay (PU/clay) nanocomposite based on poly(caprolactone), diphenylmethane diisocyanate, butanediol, and poly(caprolactone)/clay prepolymer was synthesized as evidenced by FTIR and X-ray diffraction studies. Poly(caprolactone)/clay (PCL/clay) prepolymer was first synthesized in a nanocomposite form as confirmed by X-ray diffraction. X-ray diffraction study showed that PU/clay contained crystalline structure due to the presence of PCL/clay. In mechanical properties, about 1.4% PCL/clay in PU/clay resulted in a large increase in the elongation of PU/clay. However, when the amount of PCL/clay was 4.2%, the elongation of PU/clay was reduced drastically. This behavior indicated that PU/clay can be transformed from an elastomer to a thermoplastic material as the amount of PCL/clay in PU/clay increased. Additionally, the lap shear stress of PU/clay was at least three times that of neat PU as a result of the PCL/clay component. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2225–2233, 1999     

The synthesis and characterization of new thermoplastic poly(carbonate-urethane) elastomers derived from HDI and aliphatic–aromatic chain extenders

New thermoplastic poly(carbonate-urethane) elastomers (TPCUs) were prepared by a one-step melt polymerization from 20–80 mol% poly(hexane-1,6-diyl carbonate) diol of as a soft segment, hexane-1,6-diyl diisocyanate and 2,2′-[methylenebis(1,4-phenylenemethylenethio)]diethanol, 3,3′-[methylenebis(1,4-phenylenemethylenethio)]-dipropan-1-ol or 6,6′-[methylenebis(1,4-phenylenemethylenethio)]dihexan-1-ol (H) as new chain extenders at the NCO/OH molar ratio of 1 in the presence of dibutyltin dilaurate as a catalyst. The structures of the TPCUs were examined by FTIR spectroscopy, X-ray diffraction analysis, scanning electron microscopy and atomic force microscopy (AFM). The TPCUs were also characterized by physicochemical, thermal (by differential scanning calorimetry (DSC) and thermogravimetry) and tensile properties as well as Shore A/D hardness. The resulting TPCUs were colorless polymers, showing ordered structures including semicrystalline, with the highest ability to crystallize exhibited by the polymers derived from diol H. The polymers with the soft-segment content of 40–80 mol% (56.4–25.7 wt% of hard segments) exhibited a microphase separation shown by DSC and AFM. The TPCUs showed tensile strength in the range of 8.8–23.3 MPa and elongation at break in the range of 240–670%.     

Semibatch emulsion polymerization of methyl methacrylate using different polyurethane particles

Aqueous acrylic‐polyurethane (AC–PU) hybrid emulsions were prepared by semibatch emulsion polymerization of methyl methacrylate (MMA) in the presence of four polyurethane (PU) dispersions. The PU dispersions were synthesized with isophorone diisocyanate (IPDI), 1000 and 2000 molecular weight (MW) poly(neopentyl) adipate, 1000 MW polytetramethyleneetherglycol, butanediol (BD), and dimethylol propionic acid (DMPA). MMA was added in the monomer emulsion feed. We studied the effect of the use of different PU seed particles on the rate of polymerization, the particle size and distribution, the number of particles, and the average number of radicals per particle. The PU rigidity was controlled by varying the polyol chemical structure, the polyol MW (M_n), and by adding BD. The monomer feed rate was varied to study its influence on the process. It was observed that the PU particles that had been prepared with a higher MW polyol swelled better with MMA before the monomer‐starved conditions occurred. There seemed to be no significant discrepancies between the series with different PU seeds in the monomer‐starved conditions. The overall conversion depended on the monomer addition rate, and the polymerization rate acquired a constant value that was comparable to the value of the monomer addition rate. The instantaneous conversion increased slightly. The average particle size increased, and the total particle number in the reactor was constant and similar to the number of PU particles in the initial charge. The average number of radicals per particle increased. The differences between the system with a constant particle number and average number of radicals per particle and the system with a fixed radical concentration are discussed. The semibatch emulsion polymerization of MMA in the presence of PU particles studied was better compared to the system with a fixed radical concentration. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 844–858, 2005     

Synthesis and characterization of fluorinated polyurethane with fluorine-containing pendent groups

A novel fluorinated polyurethane （FPU） with fluorine-containing pendent groups was prepared by using fluorinated polyether glycol （PTMG-g-HFP） as a soft segment, 1,6-hexamethylene diisocyanate （HDI） or toluene diisocyanate （TD1） as a hard segment and 1,4-butanodiol （BDO） as a chain extender. FTIR, ^1H NMR, ^13C NMR and GPC were used to characterize the structure of the fluorinated polyurethane. Thermal stabilities of the fluorinated polyurethane and the corresponding hydrogenated polyurethane were studied by TGA. XPS analysis at two different sampling depths for the fluorinated polyurethane was used to investigate the surface compositions of FPU. The results showed the fluorine enrichment on the surface of FPU.     

Preparation and physicochemical properties of hydroxyapatite/polyurethane nanocomposites

In this study, nanohydroxyapatite/polyurethane （nHA/PU） composites with various contents of methoxy- poly（ethylene glycol） modified nHA （0 wt%, 10 wt%, 20 wt% and 30 wt%） were prepared by solution blending process. The physicochemical properties of the composite membranes were investigated by Fourier transform infrared spectroscopy （FTIR）, X-ray diffraction （XRD）, Transmission electronic microscopy （TEM）, Differential scanning calorimetry （DSC）, Thermo gravimetric analysis （TGA） and tensile tests. TEM photos of the nanocomposites showed that the nHA was uniformly dispersed in the polymer matrix. The membrane with 10 wt% nHA showed the highest tensile strength which was about 75% higher than that of the pure PU membrane. However, the tensile strength decreased when high content （above 20 wt%） fillers were added, which was still higher than that of pure PU. TGA measurements suggested that the thermal stability of the membranes was improved owing to nHA fillers. XRD and DSC results illustrated that the crystallinity of PU soft segments decreased with the increasing content of nanoparticles in the composites.     

Preparation and characterization of a mixing soft-segment waterborne polyurethane polymer electrolyte

The mixing soft-segment WPU(waterborne polyurethane)polymer electrolytes were synthesized by using PEO(poly(ethylene oxide))and PDMS(polydimethylsiloxane)as the soft segments.These polymer electrolytes exhibit good thermal and electrochemical stability.The conductivity of the gel polymer electrolyte is 2.52 x 10~(-3)S/cm at 25℃with the LiTFSI/(DMC+EC) content of 130%.