Preparation and properties of silylated PTFE/SiO2 organic–inorganic hybrids via sol–gel process

A study on poly(tetrafluoroethylene) (PTFE) reinforced with tetraethoxysilanes (TEOS) derived SiO₂ is described. It included the manufacturing process of SiO₂‐reinforced PTFE and the effects of silylation agent on the properties of the hybrid material, such as porosity, hydrophobic, thermal resistance, dielectric and mechanical properties, and microstructure. PTFE/SiO₂ hybrids of 50 wt % SiO₂ loading were prepared via a sol–gel process and were shaped by a two‐roll milling machine. Trimethylchlorosilane and hexamethydisilazane were used as the silylation agents. Our results showed that the water absorption and dielectric loss of PTFE/SiO₂ hybrid had significantly improved with silylation agent. The silylation process replaced Si? OH with Si? CH₃ on the surface of the TEOS‐derived silica colloidal particle. The existence of trimethylsilyl [? Si(CH₃)₃] on the surface of the modified PTFE/SiO₂ hybrid was confirmed via infrared and solid‐state ²⁹Si magic‐angle spinning nuclear magnetic resonance spectra. Nitrogen‐sorption techniques were used to characterize the modified and unmodified PTFE/SiO₂ hybrids. The microstructure of SiO₂ in the matrix was also evaluated with scanning electron microscopy and transmission electron microscopy. Our results showed that the silylated sol–gel‐derived PTFE/SiO₂ hybrids had exhibited high porosity (53.7%) with nanosize pores (10–40 nm) and nanosize colloidal particles (20–50 nm). This manifests itself as have the ultralow dielectric properties (D_k = 1.9 and D_f = 0.0021), low coefficient of thermal expansion (66.5 ppm/°C), high tensile modulus (141 MPa), excellent thermal resistance (T_d = 612 °C), and an increased hydrophobia (θ = 114°); moreover, the hydrophobic property of the PTFE/SiO₂ hybrid was thermally stable up to 400 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1789–1807, 2004     

Polymer–filler interactions in sol–gel derived polymer/silica hybrid nanocomposites

The effect of polymer–filler interaction on solvent swelling and dynamic mechanical properties of the sol–gel derived acrylic rubber (ACM)/silica, epoxidized natural rubber (ENR)/silica, and poly (vinyl alcohol) (PVA)/silica hybrid nanocomposites has been described for the first time. Tetraethoxysilane (TEOS) at three different concentrations (10, 30, and 50 wt %) was used as the precursor for in situ silica generation. Equilibrium swelling of the hybrid nanocomposites in respective solvents at ambient condition showed highest volume fraction of the polymer in the swollen gel in PVA/silica system and least in ACM/silica, with ENR/silica recording an intermediate value. The Kraus constant (C) also followed a similar trend. In dynamic mechanical analysis, the storage modulus dropped at higher strain (>1%), which indicated disengagement of polymer segments from the filler surfaces. This drop was maximum in ACM/silica, intermediate in ENR/silica, and minimum in PVA/silica, both at 50 and 70 °C. The drop in modulus with theoretical volume fraction of silica (ϕ) was interpreted with the help of a Power law model ΔE′ = a₁ϕ, where a₁ was a constant and b₁ was primarily a filler attachment parameter. Strain dependence of loss modulus was observed in ACM/silica hybrid nanocomposites, while ENR/silica and PVA/silica nanocomposites showed almost strain‐independent behavior. The storage modulus showed sharp increase with increasing frequency in ACM/silica system, while that was lower in both ENR/silica (at higher frequency) and PVA/silica systems (in the entire frequency spectrum). The increase in modulus with ϕ also followed similar model ΔE′ = a₂ϕ proposed in the strain sweep mode. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2399–2412, 2005     

Preparation and properties of Nafion/SiO2 composite membrane derived via in situ sol–gel reaction: size controlling and size effects of SiO2 nano‐particles

A novel technique in controlling the size of SiO₂ nano‐particles in the preparation of Nafion/SiO₂ composite membranes via in situ sol–gel method, as well as the effects of nano‐particle size on membrane properties and cell performance, is reported in this paper. Nafion/SiO₂ composite membranes containing SiO₂ nano‐particles with four different diameters (5 ± 0.5, 7 ± 0.5, 10 ± 1, and 15 ± 2 nm) are fabricated by altering the reactant concentrations during in situ sol–gel reaction. Sequentially, size effects of SiO₂ nano‐particles on membrane properties and cell performance are investigated by SEM/EDAX, TEM, TGA, mechanical tensile, and single cell tests, etc. The results suggest that 10 nm is a critical diameter for SiO₂ incorporated into Nafion matrix, exhibiting desirable physico‐chemical properties for operation at elevated temperature and low humidity. At 110°C and 59% RH, the output voltage of the cell equipped with Nafion/SiO₂ (10 nm) obtains an output voltage of 0.625 V at 600 mA/cm², which is 50 mV higher than that of unmodified Nafion. Copyright © 2010 John Wiley & Sons, Ltd.     

Flame‐retardant epoxy resins: An approach from organic–inorganic hybrid nanocomposites

Phosphorus‐containing epoxy‐based epoxy–silica hybrid materials with a nanostructure were obtained from bis(3‐glycidyloxy)phenylphosphine oxide, diaminodiphenylmethane, and tetraethoxysilane in the presence of the catalyst p‐toluenesulfonic acid via an in situ sol–gel process. The silica formed on a nanometer scale in the epoxy resin was characterized with Fourier transform infrared, NMR, and scanning electron microscopy. The glass‐transition temperatures of the hybrid epoxy resins increased with the silica content. The nanometer‐scale silica showed an enhancement effect of improving the flame‐retardant properties of the epoxy resins. The phosphorus–silica synergistic effect on the limited oxygen index (LOI) enhancement was also observed with a high LOI value of 44.5. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 986–996, 2001     

A comparative studyof heat‐treated Ag:SiO2 nanocomposites synthesized by cosputtering and sol‐gel methods

In this work, we compared formation and properties of heat‐treated Ag nanoparticles in silica matrix synthesized by RF‐reactive magnetron cosputtering and sol–gel methods separately. The sol–gel and sputtered films were annealed at different temperatures in air and in a reduced environment, respectively. The optical UV‐visible spectrophotometry have shown that the absorption peak appears at 456 and 400 nm wavelength indicating formation of silver nanoparticles in SiO₂ matrix for both the sol–gel and sputtering methods at 100 and 800 °C, respectively. XPS measurements showed that the metallic Ag⁰ nanoparticles can be obtained from both the techniques at these temperatures. According to XPS and AFM analysis, by increasing annealing temperature, the concentration of the Ag nanoparticles on the surface decreased and the nanoparticles diffused into the substrate for the sol–gel films, while for the films deposited by cosputtering method, the Ag surface concentration increased by increasing the temperature. Based on AFM observations, the size of nanoparticles on the surface were obtained at about 25 and 55 nm for sputtered and sol–gel films, respectively, supporting our optical data analysis. In comparison, the sputtering technique can produce Ag metallic nanoparticles with a narrower particle size distribution relative to the sol–gel method. Copyright © 2008 John Wiley & Sons, Ltd.     

Fine pattern fabrication on SnO2:Sb thin films formed by the sol–gel process

The effects of UV irradiation on the properties of Sb⁵⁺ doped gel films were studied, which were prepared from stannic chloride (SnCl₄·5H₂O) and sodium alkoxide (NaOR) modified with benzytone (BzAcH). It was found that the absorption peak at around 335 nm due to the π → π* transition showed the formation of a chelate ring to Sn. The intensity of the absorption band decreased with UV light irradiation at 365 nm from a high‐pressure mercury lamp (250W). This finding showed that the SnO₂:Sb gel films modified with BzAcH were photosensitive to UV light. Additionally, this finding was applied to the fabrication of patterns on the SnO₂:Sb thin films. A gel film was irradiated through a mask and leached in water. Then a positive pattern was formed on the SnO₂:Sb thin films attached to the substrate. After heat treatment, the SnO₂:Sb gel films changed into transparent conductive films with an average conductivity of 1.20 × 10^?2Ω cm and with a transmission of 97.1%. Copyright © 2006 John Wiley & Sons, Ltd.     

Preparation of polyimide/silica hybrid material by sol–gel process under basic catalysis: Comparison with acid conditions

Hybrid polyimide/silica materials were prepared from polyimides bearing reactive functions along the polymer backbone, which can react with. The silica phase was formed by sol–gel process using ammonium hydroxide catalyst. Silica fillers prepared under basic conditions were compared with materials prepared using chlorhydric acid. The synthesized hybrid materials were characterized by TGA, IRTF, and NMR. The density of the different systems was also measured. The morphology of these hybrid systems were investigated by both scanning and transmission electron microscope. Thermal properties of the composites were also evaluated by DSC and DMA. The morphology of silica fillers highly depends on the catalyst, on the reaction conditions of the sol–gel process, and the linking formation with the polyimide. It results that optimized conditions lead to homogeneous hybrid films containing 12 wt % of silica particles of about 20 nm. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1891–1902, 2008     

Preparation and characterization of epoxy/polyhedral oligomeric silsesquioxane hybrid nanocomposites

We have prepared epoxy/polyhedral oligomeric silsesquioxane (POSS) nanocomposites by photopolymerization from octakis(glycidylsiloxy)octasilsesquioxane (OG) and diglycidyl ether of bisphenol A. We used nuclear magnetic resonance, Raman, and Fourier transform infrared spectroscopies to characterize the chemical structure of the synthetic OG. Differential scanning calorimetry and dynamic mechanical analysis (DMA) revealed that the nanocomposites possessed higher glass transition temperatures than that of the pristine epoxy resin. Furthermore, DMA indicated that all of the nanocomposites exhibited enhanced storage moduli in the rubbery state, a phenomenon that we ascribe to both the nano‐reinforcement effect of the POSS cages and the additional degree of crosslinking that resulted from the reactions between the epoxy and OG units. Thermogravimetric analysis revealed that the thermal stability of the nanocomposites was better than that of the pristine epoxy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1927–1934, 2009     

Synthesis of Fe‐MCM‐41 from silatrane and FeCl3 via sol–gel process and its epoxidation acivity

An iron‐containing mesoporous molecular sieve, or Fe‐MCM‐41, was successfully synthesized the via sol–gel technique using silatrane and FeCl₃ as the silicon and iron sources, and was characterized using various techniques. Many factors were investigated, namely, reaction temperature and time, calcination rate, and iron amount in the reaction mixture. It was found that the optimum conditions in which to synthesize Fe‐MCM‐41 was to carry out the reaction at 60 °C for 7 h using a 1 °C min^?1 calcination rate and a 550 °C calcination temperature. The catalytic activity and selectivity of styrene epoxidation using hydrogen peroxide showed that the selectivity of the styrene oxide reached 65% at a styrene conversion of 22% over the 1%wt catalyst. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation,characterization, and properties of novolac‐type phenolic/SiO2 hybrid organic–inorganic nanocomposite materials by sol–gel method

This article describes the preparation of novolac‐type phenolic resin/silica hybrid organic–inorganic nanocomposite, with a sol–gel process. The coupling agent was used to improve the interface between the organic and inorganic phases. The effect of the structure of the nanocomposite on its physical and chemical properties is discussed. The coupling agent reacts with the resin to form covalent bonds. The structure of the modified hybrid nanocomposites was identified with a Fourier transform infrared spectroscope. The silica network was characterized by nuclear magnetic resonance imaging (²⁹Si NMR). Results revealed that Q₄ (tetrasubstituted) and T₃ (trisubstituted) are the dominant microstructures. The size of the silica in the phenolic resin was characterized with a scanning electron microscope. The size of the particles of inorganic silica in the modified system was less than 100 nm. The nanocomposite exhibited good transparency. Moreover, the thermal and mechanical properties exhibited significant improvement. The modified hybrid composite exhibited favorable thermal properties. The temperature at which a weight loss of 5% occurred increased from 281 to 350 °C. The flexural strength increased by 6–30%. The limiting oxygen index of the nanocomposite reached 37, and the Underwriters Laboratory test was 94V‐0. Consequently, these materials possess excellent flame‐retardant properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 905–913, 2003     

Facile synthesis of core‐shell organic–inorganic hybrid nanoparticles with amphiphilic polymer shell by one‐step sol–gel reactions

Organic–inorganic hybrid core‐shell nanoparticles with diameters ranging from 100 to 1000 nm were prepared by a one‐pot synthesis based on base catalyzed sol–gel reactions using tetraethoxysilane and a triethoxysilane‐terminated polyethylene‐b‐poly(ethylene glycol) as reactants. Data from TEM, TGA, and solid‐state NMR analysis are in agreement with the formation of core‐shell nanoparticles with an inorganic‐rich core and an external shell consisting of an amphiphilic block copolymer monolayer. The influence of the organic–inorganic ratio, solution concentration, and postcuring temperature on core and shell dimensions of the nanospheres were investigated by TEM microscopy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1699–1709, 2008     

Preparation of stable second‐order nonlinear optical films by sol–gel technique

A stable nonlinear optical (NLO) film containing “T” type alkoxysilane dye was prepared by sol–gel technology. This crosslinked “T” type alkoxysilane dye was synthesized and fully characterized by FTIR, UV–Vis spectra, and ¹H‐NMR. Followed by hydrolysis and copolymerization processes of the alkoxysilane with γ‐glycidoxypropyl trimethoxysilane (KH560) and tetraethoxysilane (TEOS), high quality inorganic–organic hybrid second‐order NLO films were obtained by spin coating. The “T” type structure of the alkoxysilane was found to be effective for improving the temporal stability of the optical nonlinearity due to the reduction in the relaxation of the chromophore in the film materials. Copyright © 2009 John Wiley & Sons, Ltd.     

Surlyn®/titanate hybrid materials via polymer in situ sol–gel chemistry

Acid form Surlyn®/titanate hybrid materials were achieved by polymer in situ sol–gel reactions for a titanium alkoxide monomer. Atomic force microscopic images revealed arrays of titania nanoparticles having diameters of 10–30 nm. Fourier transform infrared spectra verified the presence of an internally polymerized titanate phase although unhydrolyzed TiOR groups were present. Carboxylic acid dimerization was complete at room temperature, but carboxylate anions appeared at higher titanate levels. The methylene rocking doublet persisted upon incorporation of the inorganic component, which supported the idea of largely undisrupted crystallinity. Thermogravimetric analysis showed that the degradation onset temperature of each hybrid is largely unaffected by the presence of the inorganic filler, which is consistent with the concept of an isolated titanate phase. The first‐scan differential scanning calorimetric thermogram for unfilled Surlyn® revealed the usual twin‐melting endotherms. In contrast, the primary, high‐temperature melting endotherm was seen on the first scan for the Surlyn®/titanate hybrids, but the lower temperature endotherm was either not present or weak. Primary melting persisted after several cycles of heating above the melting temperature followed by cooling, demonstrating that primary crystallinity persisted despite titanate phase incorporation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 11–22, 2003     

Organic–inorganic hybrid membranes prepared from the sol–gel process of poly(butyleneadipate‐co‐terephthalate) and TiO2

Organic–inorganic hybrids based on poly(butyleneadipate‐co‐terephthalate)/titanium dioxide (PBAT/TiO₂) hybrid membranes were prepared via a sol–gel process. The PBAT/TiO₂ hybrid membranes were prepared for various PBAT/TiO₂ ratios. The resulting hybrids were characterized with a morphological structure, hydrophilicity, biodegradability, and thermal properties. The results showed that macrovoids underwent a transition into a sponge‐like membrane structure with the addition of TiO₂. After sol–gel transition, a strong interaction between the inorganic network and polymeric chains led to an increase in glass transition temperature (T_g), thermal degrading temperature, and hydrophilicity, and hence a higher biodegradability. According to X‐ray diffraction measurements of the crystal structure of the hybrid, the presence of TiO₂ did not change the crystal structure of PBAT. TiO₂ networks are uniformly dispersed into the PBAT matrix and no aggregation of TiO₂ networks in the hybrid membranes was observed through the small angle X‐ray scattering measurements. Thus, the sol–gel process of PBAT and TiO₂ can be used to prepare a hybrid with higher application temperature and faster biodegradation rate. Copyright © 2008 John Wiley & Sons, Ltd.     

Cobalt–silicon mixed oxide nanocomposites by modified sol–gel method

Cobalt–silicon mixed oxide materials (Co/Si=0.111, 0.250 and 0.428) were synthesised starting from Co(NO₃)₂·6H₂O and Si(OC₂H₅)₄ using a modified sol–gel method. Structural, textural and surface chemical properties were investigated by thermogravimetric/differential thermal analyses (TG/DTA), XRD, UV–vis, FT-IR spectroscopy and N₂ adsorption at −196 °C. The nature of cobalt species and their interactions with the siloxane matrix were strongly depending on both the cobalt loading and the heat treatment. All dried gels were amorphous and contained Co²⁺ ions forming both tetrahedral and octahedral complexes with the siloxane matrix. After treatment at 400 °C, the sample with lowest Co content appeared amorphous and contained only Co²⁺ tetrahedral complexes, while at higher cobalt loading Co₃O₄ was present as the only crystalline phase, besides Co²⁺ ions strongly interacting with siloxane matrix. At 850 °C, in all samples crystalline Co₂SiO₄ was formed and was the only crystallising phase for the nanocomposite with the lowest cobalt content. All materials retained high surface areas also after treatments at 600 °C and exhibited surface Lewis acidity, due to cationic sites. The presence of cobalt affected the textural properties of the siloxane matrix decreasing microporosity and increasing mesoporosity.     

Organic–inorganic hybrid networks by the sol–gel process and subsequent photopolymerization

Organic–inorganic hybrid materials were prepared by a convenient two‐step curing procedure based on sol–gel condensation and subsequent photopolymerization. Novel bismethacrylate‐based hybrid monomers with pendant, condensable alkoxysilane groups were prepared by Michael addition and possessed number‐average molecular weights between 580 and 1600 g/mol. The formation of inorganic networks by sol–gel condensation of the alkoxysilane groups in the presence of aqueous methacrylic acid was monitored with rheological measurements. The condensation conversion was monitored with solid‐state ²⁹Si cross‐polarization/magic‐angle spinning NMR spectroscopy. Subsequent photopolymerization led to organic–inorganic hybrid networks and low volume shrinkage, ranging from 4.2 to 8.3%, depending on the molecular weight of the hybrid monomer applied. Highly filled composite materials with glass filler fractions greater than 75% showed attractive mechanical properties with Young's moduli of 2700–6200 MPa. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 4274–4282, 2001     

The alkoxide sol–gel process in the calcium phosphate system and its applications†

A single calcium glycolate was synthesized. The alkoxide was stable under ambient atmosphere. The calcium glycolate, phosphoric acid and P(OH) _x (OEt)_{3− x} were used as the precursors. Acetic acid was used as a reagent to modify the calcium glycolate and to change the acidity of the mixtures of the precursors. Mixtures of the calcium glycolate and phosphoric acid in a Ca/P ratio of 1.67 showed unusual sol–gel behavior. A transparent gel could be formed depending on the content of acetic acid and the extent of stirring. The behavior is attributed to a high viscosity and a large molecular size of the ethylene glycol solvent, leading to a strong dependence of the reactions in the mixtures on the diffusion process, greatly affected by stirring. When the mixtures of the calcium glycolate and PO(OH) _x (OEt) _{3− x} contained acetic acid at an acetic acid/Ca ratio of 3, stable alkoxide solutions with Ca/P ratios of 1.0, 1.5 and 1.67 could be formed. Different calcium phosphate compounds and hydroxyapatite coatings on alumina substrates could easily be formed from the alkoxide solutions. The chemical homogeneity provided by the alkoxide route leads to easy formation of the required products. Copyright © 1999 John Wiley & Sons, Ltd.     

TPR/TPO characterization of cobalt–silicon mixed oxide nanocomposites prepared by sol–gel

Cobalt–silicon mixed oxides with Co/Si ratio of 10/90 (10Co), 20/80 (20Co) and 30/70 (30Co) were prepared by a modified sol–gel method. The materials treated in air at 400 and 600 °C were characterized by SEM and TPR/TPO techniques. TPR measurements showed that in all samples only a fraction of Co was present as Co₃O₄ and as amorphous silicate and was reducible by H₂ within 800 °C, while a part was not reducible under TPR conditions. The fraction of Co not reducible decreased with increasing Co content. A TPO/TPR cycle gave rise to an increase of the fraction of not reducible Co.     

Morphology,tensile properties,and fracture toughness of epoxy/Al2O3 nanocomposites

Epoxy/Al₂O₃ nanocomposites were prepared using an epoxy resin, diglycidyl ether of bisphenol A, and cured with a polyoxypropylene diamine (Jeffamine D‐400). Transmission electron microscopy and wide angle X‐ray diffraction were employed to reveal the morphology of epoxy/Al₂O₃ nanocomposites. Dynamic mechanical analysis results showed that the storage modulus and the glass transition temperature (T_g) of epoxy were improved. Tensile strength and Young's modulus also increased with increasing Al₂O₃ loading. Fracture toughness, as indicated by the stress intensity factor, K_Q, was determined using single edge notch bending method, and 40% increase in K_Q was observed with only 2 vol % Al₂O₃. Scanning electron microscopy study of fracture surface showed a rather smooth and flat morphology for neat epoxy. However, massive plastic deformation was observed for epoxy/Al₂O₃ nanocomposites, leading to the significant increase in fracture toughness. The influence of spherical Al₂O₃ nanoparticles on thermophysical properties of epoxy was discussed and compared with that of sheet‐like nanoclays. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1466–1473, 2006     

Stable second‐order nonlinear optical poly(amide–imide)/inorganic materials via simultaneous sequential self‐repetitive reaction and sol–gel process

A series of thermally stable organic/inorganic second‐order nonlinear optical (NLO) composites via sequential self‐repetitive reaction (SSRR) and sol–gel process has been developed. This SSRR is based on carbodiimide (CDI) chemistry. The difunctional azo chromophores (2,4‐diamino‐4′‐(4‐ nitrophenyl‐diazenyl)azobenzene (DNDA)) was reacted with excessive amount of 4, 4′‐methylene‐ diphenylisocyanate (MDI) to form poly‐CDI, and subsequently trimellitic anhydride (TMA) was added to obtain poly(N‐acylurea). The organic/inorganic composites containing prepolymer of phenyltriethoxysilane (PTEOS) and poly(N‐acylurea) in different weight ratios (10:90, 30:70, 50:50, 70:30, 90:10 wt%) were prepared, respectively. The moderate glass transition temperature (T_g) characteristic of the poly(N‐acylurea) allows the NLO‐active polymer to achieve high poling efficiency. After in situ poling and curing process, the T_gs of the composites were elevated, and higher than that of the pristine poly(amide–imide) sample. Electro‐optical (EO) coefficients (r₃₃) of about 5.5 ～ 18.0 pm/V at 830 nm were obtained. Excellent temporal stability at 100°C, and waveguide characteristics (3.1–4.2 dB/cm at 830 nm) were also obtained for these composites. Copyright © 2008 John Wiley & Sons, Ltd.