Synergistic effect by high specific surface area carbon black as secondary filler in silica reinforced natural rubber tire tread compounds

The partial replacement of silica by high specific surface area and high structure Carbon Black (CB) N134 as secondary filler, keeping the same total filler content at 55 phr, shows a clear synergistic effect on overall performance. At low content of CB, i.e. in the range of 0–36 wt% of CB relative to total filler amount, the Payne effect and tan delta at both 0 °C and 60 °C change marginally, but thereafter gradually increase. Cure times are shortened in the presence of CB, facilitating an increase of productivity. Bound rubber content and mechanical properties show an optimum at 18 wt% of CB relative to total filler amount or at a ratio of silica/CB 45/10 phr. With regard to tire performance as indicated by the laboratory test results, the abrasion resistance, wet grip and ice traction can therefore be enhanced while maintaining the tire rolling resistance at the optimum level for this silica/CB ratio.     

Synthesis,gas barrier and thermal properties of polyimide containing rigid planar fluorene moieties

In order to obtain pristine polyimides with high barrier properties, pyromellitic dianhydride (PMDA) and 9H-fluorene-2,7-diamine (FDA) containing rigid planar fluorene moieties were used to prepare polyimide (FPI) via a conventional two-step polymerization process in this paper. The synthesized polyimide shows good barrier properties, with oxygen transmission rate (OTR) and water vapor transmission rate (WVTR) low to 1.01 cm³ m^?2 day^?1 and 2.35 g m^?2 day^?1, respectively. The effect of rigid planar structure in main chain on the barrier properties of polyimide was studied by means of wide angle X-ray diffractograms (WAXD), molecular dynamics simulations and positron annihilation lifetime spectroscopy (PALS), which was rarely reported before. The results reveal that the good barrier properties of FPI are mainly due to the high crystallinity, high chain rigidity and low free volume, which are resulted from the rigid planar structure. Additionally, the polyimide exhibits excellent thermal and dimensional stability with 5 wt% loss temperature of 519°C, glass transition temperature of 370°C and coefficient of thermal expansion (CTE) of 5.72 ppm/K. The good gas barrier and thermostability endow the polyimide with promising potential in flexible electronics encapsulation applications.     

Combined effect of chemically compound graphene oxide‐calcium pimelate on crystallization behavior,morphology and mechanical properties of isotactic polypropylene

The combined nucleation effect of graphene oxide (GO) and calcium pimelate (CaPi) which are chemically compound together (expressed in GO ? CaPi) in isotactic polypropylene (iPP) was investigated. Fourier transform infrared (FTIR), X‐ray diffraction (XRD) and thermogravimetric analysis (TGA) verified that CaPi was chemically compound with GO by chelate bonds. The crystallization behavior and crystalline morphologies of iPP nucleated with different mass ratio of GO and CaPi were investigated. The crystallization peak temperature of iPP nucleated with 0.2 wt% GO ? CaPi with the mass ratio of 1:5 (GO1 ? C5) was increased by 8.3°C when compared with that of pure iPP, and the relative content of β‐crystal reached up to 0.7962. Whereas, the crystallization peak temperature of iPP nucleated with 0.2 wt% GO and CaPi which are blended together by mechanical force (expressed in GO + CaPi) with the mass ratio of 1:5 (GO1 + C5) was only increased by 5.0°C. It was attributed to that the aggregation of GO + CaPi caused the decrease of the crystallization peak temperature, while the GO1 ? C5 uniformly dispersed in the iPP matrix. Unexpectedly, the relative content of β‐crystal of iPP nucleated with 0.02 wt% GO1 ? C5 reached up to 0.8094, and the crystallization peak temperature was increased by 6.7°C compared with that of pure iPP. Meanwhile, the impact strength, tensile strength and heat deflection temperature of iPP nucleated with 0.02 wt% GO1 ? C5 increased by almost 45.86%, 2.03% and 7.7°C, respectively. The iPP nucleated with GO1 ? C5 obtained a balance between stiffness and toughness and the thermo‐mechanical property of nucleated iPP was improved.     

Preparation and performance of a novel polyimide foam

A new type of polyimide foam (PIF) was prepared and characterized based on a one‐pot process by the reaction of a first solution with different ratios of a second solution. The first solution was comprised of pyromellitic dianhydride (PMDA), N, N‐dimethyl formamide (DMF), methanol, water, surfactant, and catalysts, while the second solution contained polyaryl polymethylene isocyanate (PAPI). In the present study, the relationships among compositions, structures, and properties of PIFs were investigated. The results indicated that with the increase in the weight ratio of PAPI/(first solution), the foaming degrees of PIFs increased from 10.14 to 10.52 times and the apparent densities before postcure decreased from 15.96 to 14.51 kg/m³. The open cell contents, average sound absorption coefficients, and average cellular diameters of PIFs after postcure increased with increase in the weight ratio of PAPI/(first solution). The glass transition temperatures (T_g) of PIFs after postcure first increased from 287 to 299°C, then decreased to 292°C, and the 5% weight loss temperatures and 10% weight loss temperatures presented the same trend as well. The compressive and flatwise tensile properties scaled very well with the relative densities of the foams after postcure, with the highest compressive strength of 0.03 MPa and the highest flatwise tensile strength of 0.15 MPa. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of miscibility and interaction on the properties of polymethylmethacrylate/aramid nanoblends

The generation of supramolecularly organized structures from intermolecular interaction motivated us to fabricate new miscible nanoblends of polymethylmethacrylate (PMMA) and aramid. The polyamide, prepared through the condensation of 1,5‐diaminonaphthalene and 1,4‐phenylenediamine with isopthaloyl chloride, was incorporated into PMMA matrix to produce completely miscible nanostructured blends via physical interlocking. The influence of polymer–polymer interaction on the macroscopic properties of blends were studied using mechanical testing, thermogravimetric analysis, differential scanning calorimetry, and scanning electron microscopy. Ample adhesion between the blend components revealed higher tensile strength in the range 51–58 MPa. The physical interaction of PMMA with varying aramid content altered blend morphology significantly, i.e. from ellipsoidal to circular realms having well‐defined boundaries and knitted nanofibril network. Blends with 10–70 wt% aramid, thus, possessed exclusive patterns owing to nanolevel compatibility between two phases. Differential scanning calorimetry results also designated exclusively miscible blends with glass transition between 67–81°C, lower than that of pristine polymers. Ten percent gravimetric loss temperature (T₁₀) increased from 465°C to 531°C with increasing aramid content from 10 to 70 wt%. Novel nanoblends holding spherical/cylindrical supramolecular arrangement, easy processing, and thermal and mechanical integrity can be potentially favorable in many industrial applications. Copyright © 2013 John Wiley & Sons, Ltd.     

Synthesis and Characterization of Aramid Fiber‐Reinforced Polyimide/Carbon Black Composites and Their Use in a Supercapacitor

The aramid fabric (AF )‐reinforced polyimide (PI ) composites filled with carbon black (CB ) were fabricated by means of a thermal imidization and their mechanical, thermal and electrochemical behaviors were comparatively investigated. Experimental results showed that the tensile strength of composite increased with an increase of the CB , meanwhile, the addition of 5 wt% CB and AF increased the tensile modulus to 5682.0 MPa . The superior mechanical properties of the composites were attributed to the good dispersion and effective stress transfer between the polymer and CB , as evidenced by the results from X‐ray diffraction (XRD ) and morphological studies. Besides, the thermal‐nonoxidative stability of PI was significantly improved by the incorporation of CB and AF . Furthermore, the CB /AF /PI composite was employed as the supercapacitor electrode in the 6 mol/L KOH aqueous electrolyte solution, which exhibited a specific capacitance of 510 F•g⁻¹ at 10 mV •s⁻¹. It also exhibited excellent long‐term stability, and the energy density was stable with the increase in the power density. The super performance of the composite electrode is attributed to the synergistic effects of CB particles and organic polymer.     

Alkaline-developable and negative-type photosensitive polyimide with high sensitivity and excellent mechanical properties using photo-base generator

An alkaline developable and negative-type PSPI with a high sensitivity and excellent mechanical properties based on a poly(amic acid) (PAA) and a photo-base generator has been developed. The PAA was prepared by the polycondensation of p-phenylenediamine (PDA) with an equimolar of 3,3′,4,4′-biphenyltetracarboxylic dianhydride (BPDA) and 4,4′-(hexafluoroisopropylidene)diphthalic anhydride (6-FDA) and converted thermally to the corresponding polyimide, PI(PDA-BPDA/6-FDA). PI(PDA-BPDA/6-FDA) showed the high thermal and mechanical properties and the dimensional stability such as the thermal decomposition temperature of 530°C, glass transition temperature of 369°C, linear coefficient of thermal expansion of 28 ppm/K, ultimate tensile strength of 148 MPa, elongation at break of 25% and dielectric constant of 2.8. The PSPI was formulated directly from PAA(PDA-BPDA/6-FDA) with a photo-base generator (PBG), (E)-3-(2-hydroxy-4-methoxyphenyl)-1-(piperidin-1-yl)prop-2-en-1-one (HMPP) (10 wt% to PAA) and the optimized parameters for photolithographic process were investigated including the PBG content, post-exposure bake (PEB) temperature, and PEB time. The PSPI based on PAA(PDA-BPDA/6-FDA) and HMPP (10 wt% to PAA) showed a sensitivity of 114 mJ/cm² and contrast of 1.29 when exposed to 365-nm light (i-line), post-exposure baked at 160°C for 5 min, and developed with an aqueous solution of 2.38 wt% tetramethylammonium hydroxide and iso-propanol. A clear negative 8-μm features pattern was obtained by contact-printing and converted into the PI pattern upon heating at 250°C, confirming by scanning electron microscopy and infrared spectroscopy.     

Enhancement of properties of polyimide/silica hybrid nanocomposites by benzimidazole formed hydrogen bond

Polyimide/silica hybrid nanocomposites were prepared by sol–gel method without coupling agent. A novel diamine with a benzimidazole group, 2‐(4‐aminophenyl)‐5‐aminobenzimidazole (PABZ), was introduced to copolymerize with 4,4'‐oxydianiline (ODA) and pyromellitic dianhydride (PMDA) to synthesize polyimide (PI) matrix. The compatibility between PI and silica was improved by hydrogen bonds formed between silica phase and the –NH– group on benzimidazole of the new diamine. Highly transparent hybrid films were obtained when silica content reached as high as 30 wt%. SEM results show that silica particles with sizes much smaller than that in PMDA‐ODA/silica system disperse homogeneously in the PI matrix. Differing from most hybrid systems without coupling agent, the tensile strength of PABZ system increases from 152 MPa to 165 MPa with silica content increasing from 0 to 20 wt%, while, it decreases linearly in PMDA‐ODA system. DMA analysis shows that the introduction of PABZ largely increases the glass transition temperature (Tg) for all silica contents, which is suggested to be due to the more rigid structures and stronger interaction between the two phases. Meanwhile, the decomposition temperature and char yields at 800 °C are both higher than that of pure PIs. The structures of the hybrid films were identified by FTIR spectra, which indicate that different silica morphologies are developed, resulted from the hydrogen bonds between benzimidazole and silica phase. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of imide functionalized organo‐modified Mg‐Al layered double hydroxide on the thermal and mechanical properties of new aliphatic‐aromatic poly (amide‐imide)

A new dicarboxylic acid modified Mg‐Al LDH (DLDH) containing imide groups was prepared and its effects on the thermal and mechanical properties of the new synthesized aliphatic‐aromatic poly (amide‐imide) (PAI) were investigated via preparation of PAI/nanocomposite films by solution casting method. The results of X‐ray diffraction (XRD), field emission‐scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM) showed a uniform dispersion for LDH layers into the PAI matrix. For comparison, the effects of polyacrylic acid‐co‐poly‐2‐acrylamido‐ 2‐methylpropanesulfonic acid (PAMPS‐co‐PAA) modified Mg‐Al LDH (ALDH) on the PAI properties were also studied. The thermogravimetric analysis (TGA) results exhibited that the temperature at 5 mass% loss (T₅) increased from 277 °C to 310 °C for nanocomposite containing 2 mass% of DLDH, while T₅ for nanocomposite containing 2 mass% of ALDH increased to 320 °C, along with the more enhancement of char residue compared to the neat PAI. According to the tensile test results, with 5 mass% DLDH loading in the PAI matrix, the tensile strength increased from 51.6 to 70.8 MPa along with an increase in Young's modulus. Also the Young's modulus of PAI nanocomposite containing 5 mass% ALDH reduced from 1.95 to 0.81 GPa.     

Preparation and morphological,electrical, and mechanical properties of polyimide‐grafted MWCNT/polyimide composite

Precursor of polyimide, polyamic acid has been prepared sucessfully. Acid‐modified carbon nanotube (MWCNT) was grafted with soluble polyimide then was added to the polyamic acid and heated to 300 °C to form polyimide/carbon nanotube composite via imidation. Morphology, mechanical properties and electrical resistivity of the MWCNT/polyimide composites have been studied. Transmission electron microscope microphotographs show that the diameter of soluble polyimide‐grafted MWCNT was increased from 30–60 nm to 200 nm, that is a thickness of 70–85 nm of the soluble polyimide was grafted on the MWCNT surface. PI‐g‐MWCNT was well dispersed in the polymer matrix. Percolation threshold of MWCNT/polyimide composites has been investigated. PI‐g‐MWCNT/PI composites exhibit lower electrical resistivity than that of the acid‐modified MWCNT/PI composites. The surface resistivity of 5.0 phr MWCNT/polyimide composites was 2.82 × 10⁸ Ω/cm² (PI‐g‐MWCNT) and 2.53 × 10⁹ Ω/cm² (acid‐modified MWCNT). The volume resistivity of 5.0 phr MWCNT/polyimide composites was 8.77 × 10⁶ Ω cm (PI‐g‐MWCNT) and 1.33 × 10¹³ Ω cm (acid‐modified MWCNT).Tensile strength and Young's modulus increased significantly with the increase of MWCNT content. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3349–3358, 2007     

Preparation of porous polyimide/in‐situ reduced graphene oxide composite films for electromagnetic interference shielding

Herein we report an easy and efficient approach to prepare lightweight porous polyimide (PI)/reduced graphene oxide (RGO) composite films. First, porous poly (amic acid) (PAA)/graphene oxide (GO) composite films were prepared via non‐solvent induced phase separation (NIPS) process. Afterwards PAA was converted into PI through thermal imidization and simultaneously GO dispersed in PAA matrix was in situ thermally reduced to RGO. The GO undergoing the same thermal treatment process as thermal imidization was characterized with thermogravimetric analysis, Raman spectra, X‐ray photoelectron spectroscopy and X‐ray diffraction to demonstrate that GO was in situ reduced during thermal imidization process. The resultant porous PI/RGO composite film (500‐µm thickness), which was prepared from pristine PAA/GO composite with 8 wt% GO, exhibited effective electrical conductivity of 0.015 S m^?1 and excellent specific shielding efficiency value of 693 dB cm² g^?1. In addition, the thermal stability of the porous PI/RGO composite films was also dramatically enhanced. Compared with that of porous PI film, the 5% weight loss temperature of the composite film mentioned above was improved from 525°C to 538°C. Moreover, tensile test showed that the composite film mentioned above possessed a tensile strength of 6.97 MPa and Young's modulus of 545 MPa, respectively. Copyright © 2016 John Wiley & Sons, Ltd.     

Synthesis and properties of ultralow dielectric porous polyimide films containing adamantane

A series of novel ultralow dielectric porous polyimide (PI) films containing adamantane groups was prepared via the thermolysis of polyethylene glycol (PEG) oligomers mixed into PI matrix. Scanning electron microscopy results indicated that the porous PI films showed closed pores with an average diameter of 120 ± 10 nm. Good thermal properties with 5% weight loss temperature of 499 °C in air atmosphere and glass transition temperature in excess of 310 °C were shown for porous PI films. Notably, the ultralow dielectric constant of porous PI films with 1.85 at 1 MHz was obtained and revealed via broadband dielectric spectroscopy. The effects of the chemical structure of the PI matrix and PEG content on the decomposition behavior of PEG and the performance of porous films were investigated. Wide‐angle X‐ray diffraction results indicated that the PI matrix with large d‐spacing generated weaker interactions between the PEG and PI backbone than those of PI matrix with small d‐spacing. As a result, the PEG for the PI matrix with large d‐spacing was completely decomposed. As indicated by the broadband dielectric spectroscopy results, lower dielectric porous PI films were prepared when the PEG contents in the PI matrix increased from 0 to 20 wt %. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 549–559     

Extraction and characterization of alkali-treated red coconut empty fruit bunch fiber

This article discusses the extraction and characterization of new natural fiber extracted from red coconut empty fruit bunch. The physicochemical, mechanical, and thermal properties of alkali-treated red coconut empty fruit bunch fibers (ARCEFBFs) were reported and compared with other natural fibers for the first time. Cellulose content (65.02 wt%), wax (0.32 wt%), density (1.421 g/cc), and tensile strength (1299.49 MPa) were identified in ARCEFBFs. Fourier transform infrared spectroscopy and X-ray diffraction analysis confirmed that ARCEFBFs are rich in cellulose content with crystallinity index of 53.6%. Thermogravimetric analysis revealed that these fibers are thermally stable until 270.48°C.     

Synthesis and characterization of fluorine functionalized graphene oxide dispersed quinoline-based polyimide composites having low-k and UV shielding properties

Polyimide nanocomposites having low-k and UV shielding properties have been developed using fluorine functionalized graphene oxide and bis(quinoline amine) based polyimide. The polyimide was synthesized using bis(quinoline amine) and pyromellitic dianhydride at appropriate experimental conditions, and its molecular structure was confirmed through various spectral analysis such as FTIR and NMR. The polyimide (PI) composites were prepared using bis(quinoline amine), pyromellitic dianhydride, and separately filled with 1, 5, 10 wt% of fluorinated graphene oxide (FGO) through in situ polymerization. The polymer composites were characterized using thermo gravimetric analysis (TGA), X-ray powder diffraction (XRD), and scanning electron microscopy (SEM). In addition, the water contact angle, dielectric behavior, and UV–Vis shielding behavior of FGO/PI composites were evaluated. The value of the water contact angle of the polyimide was increased with increment of FGO in the polyimide matrix. The highest water contact angle of polyimide composites observed 108° was obtained for 15 wt% FGO reinforced polyimide composite. The value of the dielectric constant for neat, 1, 5, and 15 wt% FGO reinforced polyimide composites was obtained as 4.5, 3.7, 2.6, and 2.0, respectively. It is also observed from by UV–Vis spectroscopy analysis that the FGO reinforced polyimide composites have good UV shielding behavior.     

Synthesis and properties of organic–inorganic hybrid liquid crystal gels

Organic–inorganic hybrid liquid crystal (LC) gels have been synthesised by the thiol-ene reaction of a multifunctional cyclic siloxane, 1,3,5,7-tetravinyl-1,3,5,7-tetramethylcyclotetrasiloxane (TVMCTS) and alkane dithiols, 1,6-hexanedithiol (HDT) or 1,9-decanedithiol (DDT), in LC matrices, 4-cyano-4?-pentylbiphenyl (5CB) or 4′-n-octyl-4-cyano-biphenyl (8CB). The LC gels were prepared in an isotropic phase at 70°C or mesophases at 25°C using radical initiators. The phase transition temperatures from a mesophase to an isotropic phase of the resulting gels were lower than those of the original LCs. The gels containing 8CB (8CB gels) prepared at 25°C showed two phase transitions: smectic-to-nematic and nematic-to-isotropic transitions. By contrast, the 8CB gels synthesised in the isotropic phase showed only one phase transition from smectic phase directly to isotropic phase. Reaction conversions in the LC gels prepared at 70°C were higher than that in the gels prepared at 25°C. Scanning microscopic light scattering analysis of the LC gels cleared homogeneous small size mesh with a small amount of large defect. Polarisation micrographs of the LC gels showed framed optical textures derived from the LC molecules at room temperature. The LC gels containing more than 90 wt% of LC showed electro-optic response.     

Carbon nanostructures in an ammonium medium

The reaction of fullerene C₆₀, single- and multi-walled carbon nanotubes (SWNTs and MWNTs, respectively), as well as a mixture of these carbon nanomaterials with 8–10 wt% of ammonium chloride (reaction promoter) with ammonia as a source of hydrogen and nitrogen, at an initial ammonium pressure of 0.6–0.8 MPa in the temperature range 20–550°C was studied. The reaction at 450°C is accompanied by hydrogenation and nitrogenation of the fullerite matrix, and at 500°C decomposition of the fullerene carcass occurs. Physicochemical properties of the hydride-nitride phases formed by the reaction were studied. Single- and multiwalled nanotubes were shown to be stable in an ammonium medium at 20–450°C, while at 500°C their ends are opened.     

Fluorinated polyimide/POSS hybrid polymers with high solubility and low dielectric constant

A series of fluorinated polyimide/POSS hybrid polymers(FPI-4-FPI-16) were prepared via a facile synthetic route using 2,2'-bis(trifluoromethyl)benzidine, 4,4'-oxydiphthalic dianhydride and monofunctional POSS as starting materials. The hybrid polymers showed excellent solubility and film formation ability. Flexible and robust hybrid films could be conveniently obtained via solution-casting. The hybrid films demonstrated low dielectric constants and high thermal stability. Their dielectric constants were in the range of 2.47–2.92 at 1 MHz measured for their capacitance, and were tunable and decreased with an increase of POSS content. Their 10% weight loss temperatures were in the range of 539-591 ℃ and the weight residual at 800 ℃ ranged from 48% to 53% in nitrogen atmosphere. These hybrid films also possessed good mechanical properties and hydrophobic characteristics. This work could provide a potential strategy for the preparation of fluorinated polyimide/POSS hybrid polymers.     

Synthesis and characterization of intrinsic high‐barrier polyimide derived from a novel diamine monomer containing rigid planar moiety

A new diamine monomer containing rigid planar fluorenone moiety, 2,7‐bis(4‐aminophenyl)‐9H‐fluoren‐9‐one, was synthesized through Suzuki coupling reaction. Then it was reacted with pyromellitic dianhydride to obtain a polyimide (FOPPI) via a conventional two‐step polymerization process. The prepared FOPPI exhibits excellent barrier properties, with the oxygen transmission rate and water vapor transmission rate low to 3.2 cm³·m^?2·day^?1 and 2.9 g·m^?2·day^?1, respectively. The results of wide angle X‐ray diffractograms, positron annihilation lifetime spectroscopy, and molecular dynamics simulations reveal that the excellent barrier properties of FOPPI are mainly ascribed to the crystallinity, high chain rigidity, and low free volume, which are resulted from the rigid planar moiety. FOPPI also shows outstanding thermal stability and mechanical properties with a glass transition temperature up to 420 °C, 5% loss temperature of 607 °C, coefficient of thermal expansion of 1.28 ppm K^?1, and tensile strength of 150.8 MPa. The polyimide has an attractive potential application prospect in the flexible electronics encapsulation area. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 2373–2382     

Preparation and Properties of Poly（vinyl alcohol）/Chitosan Blend Bio-nanocomposites Reinforced by Cellulose Nanocrystals

The aim of this paper is to report the effect of the addition of cellulose nanocrystals（CNCs） on the mechanical, thermal and barrier properties of poly（vinyl alcohol）/chitosan（PVA/Cs） bio-nanocomposites films prepared through the solvent casting process. The characterizations of PVA/Cs/CNCs films were carried out in terms of X-ray diffraction（XRD）, transmission electron microscopy（TEM）, scanning electron microscopy（SEM）, thermogravimetric analysis（TGA and DTG）, oxygen transmission rate（OTR）, and tensile tests. TEM and SEM results showed that at low loading levels, CNCs were dispersed homogenously in the PVA/Cs matrix. The tensile strength and modulus in films increased from 55.1 MPa to 98.4 MPa and from 395 MPa to 690 MPa respectively, when CNCs content went from 0 wt% to 1.0 wt%. The thermal stability and oxygen barrier properties of PVA/Cs matrix were best enhanced at 1.0 wt% of CNCs loading. The enhanced properties attained by incorporating CNCs can be beneficial in various applications.     

Low percolation conductive graphite flakes-filled poly(urethane-imide) composites with high thermal stability via imidization self-foaming structure

In the study, the conductive graphite flakes filled poly(urethane-imide) composites (PUI/GFs) with high performance were constructed by the thermal imidization self-foaming reaction. It was found that the foaming action could promote the redistribution of GFs during curing process and the formation of stable linear conductive pathways. The percolation threshold of PUI/GFs composites was lowered from 1.26 wt% (2000 mesh GFs) or 0.86 wt% (1000 mesh GFs) to 0.79 wt% (500 mesh GFs), which were relatively low percolation thresholds for polymer/GFs composites so far. When the content of 500 mesh GFs was 4.0 wt%, the electrical conductivity of the composite was as high as 3.96 × 10^?1 S/m. Also, a poly(urethane-imide) (PUI) matrix with excellent thermal stability (T_d10%: 334.97 °C) and mechanical properties (elongation at break: 324.52%, tensile strength: 15.88 MPa) was obtained by introducing the rigid aromatic heterocycle into the polyurethane (PU) hard segments. Moreover, the zero temperature coefficient of resistivity for the composites was observed at the temperature range from 30 °C to 200 °C. Consequently, PUI/GFs composites may provide the novel strategy for considerable conductive materials with high thermal stability in electrical conductivity.