Chemical modification on UHMWPE microparticles to improve the interfacial and tribological properties of UHMWPE/carbon fabric/phenolic laminate in water environment

Carbon fabric (CF)/phenolic laminates filled with pristine and chromic acid treated ultra high molecular weight polyethylene (UHMWPE) microparticles were fabricated. Their interfacial and tribological properties in water environment were comparatively investigated. The interlaminar shear strength (ILSS) of the laminates was tested on a universal testing machine (DY35), and the tribological properties were evaluated by a block‐on‐ring tribo‐tester. The worn surfaces and the interfaces of the laminates were respectively analyzed by scanning electron microscope (SEM) and field emission SEM (FESEM). The change of the chemical composition of UHMWPE microparticles after chromic acid etching was analyzed by Fourier transform infrared spectroscopy (FTIR). The chemical state of carbon fiber surface was examined using X‐ray photoelectron spectroscopy (XPS). The results revealed that the chromic acid treated UHMWPE microparticles had more remarkable effect than the pristine ones on improving not only ILSS and wear resistance of CF/phenolic laminate, but also its immunity to water environment. This should be attributed to the strengthened interfaces in treated UHMWPE/CF/phenolic laminate, which were characterized by the drawn dendritic UHMWPE fibrils firmly clinging on the surfaces of carbon fibers and resin in a Boston ivy‐like manner. Copyright © 2015 John Wiley & Sons, Ltd.     

Study on the friction and wear behavior of surface‐modified carbon nanotube filled carbon fabric composites

The functionalization of multi‐walled carbon nanotubes (MWNTs) was achieved by grafting furfuryl amine (FA) onto the surfaces of MWNTs. Furthermore, the functional MWNTs were incorporated into carbon fabric composites and the tribological properties of the resulting composites were investigated systematically on a model ring‐on‐block test rig. Friction and wear tests revealed that the modified MWNTs filled carbon fabric composite has the highest wear resistance under all different sliding conditions. Fourier transform infrared spectroscopy (FTIR), X‐ray photoelectron spectroscopy (XPS), and thermal gravimetric analysis (TGA) revealed that MWNTs were successfully functionalized and the modification led to an improvement in the dispersion of MWNTs, which played an important role on the enhanced tribological properties of carbon fabric composites. It can also be found that the friction and wear behavior of MWNTs filled carbon fabric composites are closely related with the sliding conditions such as sliding speed, load, and lubrication conditions. Copyright © 2010 John Wiley & Sons, Ltd.     

Enrichment of large‐diameter semiconducting single‐walled carbon nanotubes by a mixed‐extractor strategy

In this work, we report a new mixed‐extractor strategy to improve the sorting yield of large‐diameter semiconducting single‐walled carbon nanotubes (s‐SWCNTs) with high purity. In the new mixed‐extractor strategy, two kinds of conjugated polymers with different rigidity, poly(9,9‐n‐dihexyl‐2,7‐fluorene‐alt‐9‐phenyl‐3,6‐carbazole) (PDFP) and poly(9,9‐dioctylfluorene‐alt‐benzothiadiazole) (P8BT), are used to sort large‐diameter s‐SWCNTs through two simple sonication processes. To our surprise, although PDFP itself shows no selectivity toward s‐SWCNTs, it can greatly enhance the sorting yield of P8BT. Using the PDFP/P8BT mixed‐extractor method, the yield of sorted s‐SWCNTs has been enhanced by 5 times with a purity above 99 % in comparison to that using P8BT single‐extractor method. In addition, the photoluminescence (PL) excitation maps shows that the PDFP/P8BT mixed‐extractor system not only enhances the sorting yield substantially, but also tends to be enrichment of (15,4) SWCNTs with the diameter of 1.36 nm.     

Investigation of irradiation dose rate on curing characteristics of carbon fiber/polymer composites by low‐energy electron beam

During in situ low‐energy electron beam (E‐Beam) curing for carbon fiber‐reinforced polymer composite, prepregs undergoes 3 sequenced curing processes, namely E‐Beam‐induced curing, postray curing after irradiation, and thermally induced curing. In this study, the irradiation dose rate (IDR) is demonstrated to be influential on the redistribution of the curing portions in the 3 curing stages and directly influences the interlaminar bonding quality of the stepwise cured laminates. Differential scanning calorimetry results showed that higher IDR resulted in higher temperature of irradiated prepregs, and hence, a higher degree of curing was induced by the E‐Beam within a dose range of 0 to 500 kGy as compared to lower IDRs, which decreased the interlaminar physical adhesive quality between layers. Analysis indicates that other than pure physical adhesion between uncured layers, postray curing can further enhance the interlaminar shear strength for cured laminates by introducing cross‐layer chemical bonding in the interlaminar zone.     

Surface functionalizing effect of fillers on the tribological properties of MWCNT reinforcement HSGFs/phenolic laminate composites under water lubrication

Multi‐wall carbon nanotubes (MWCNTs) and high strength glass fabrics (HSGFs) were modified by polydopamine and polyethyleneimine, respectively. The aim is to improve the friction and wear performance of the synthesized laminate composites in water environment. In this work, polydopamine was used to improve the dispersibility of MWCNTs in phenolic resin matrix, and polyethyleneimine was utilized to enhance the wettability and reactivity of HSGFs. The modified results showed that the dispersibility of MWCNTs treated by polydopamine in water had a distinct improvement in comparison with that of the pristine MWCNTs. Furthermore, it can be clearly observed that good dispersibility can improve the friction and wear performance of the laminate composites. After functionalizing HSGFs by polyethyleneimine, the laminate composites exhibited excellent interfacial bonding, also greatly enhancing the friction and wear properties of the composites.     

Comparative study of the effects of nano‐sized and micro‐sized CF and PTFE on the thermal and tribological properties of PEEK composites

The tribological characteristics of PEEK composites fretting against GCr 15 steel were investigated by a SRV‐IV oscillating reciprocating ball‐on‐disk tribometer. In order to clarify the effect of type and size of fillers on the properties of PEEK composites, nano‐sized and micro‐sized CF and PTFE fillers were added to the PEEK matrix. The thermal conductivity, hardness, and fretting wear properties of PEEK composites reinforced by CF or PTFE were comparatively studied. The results showed that the type and size of the fillers have an important effect on both the friction coefficient and wear rate, by affecting their thermal conductivity, hardness, as well as the surface areas of their transfer films. In comparison, the effect on improving the tribological properties of micro‐sized CF was superior to that of nano‐sized CF, while the effect of nano‐sized PTFE was superior to that of micro‐sized PTFE. Considering the acceptable friction coefficient and wear rate of the composite under the fretting wear test, it seemed that 4% nCF, 20% mCF, 2% nPTFE and 10% mPTFE were desired additive proportions. And it also can be found that during the fretting wear test, the abrasive and adhesive wear resulted in accumulative debris at the contacting surface. The transfer films made of debris were formed on the counterfaces.     

Effect of internal mold release agent on flexural and inter laminar shear properties of carbon and glass fabric reinforced thermoset composites

The study is focused on thermoset composites reinforced with carbon and glass woven fabrics. Two types of thermoset resins, for example, epoxy and vinyl ester were used as the matrix. Varying concentrations of internal mold releasing (IMR) agent was used in the resin. The composites were cured both at room temperature and at 80°C. The flexural properties were studied using 3‐point bending test method. Further theinter‐laminar shear strength (ILSS) was investigated using the short beam shear strength test based on 3‐point bending. The flexural modulus of room temperature cured epoxy resin is higher than that of high temperature cured epoxy resin and cured vinyl ester resin. The flexural modulus is lowest for 1% IMR sample in epoxy system and the modulus for 0% and 2% epoxy are not significantly different. Lowest flexural strength and modulus can be observed for the combination of reinforcement and curing conditions for samples containing 1% IMR for the epoxy systems. Carbon fiber is found to be less compatible with the vinyl ester resin system and the addition of IMR to the resin degraded the properties further. Inter‐laminar shear strength for epoxy‐based composites is not much affected by presence of IMR, but in case of vinyl ester based composites there is a decrease in ILSS on addition of IMR agent. The study explains variation in flexural properties on addition of IMR and change of curing conditions. These results can be used for ascertaining variation in mechanical properties in real use.     

The interlaminar shear strength and tribological properties of PA 6 composites filled with graphene oxide‐treated carbon fiber

The objective of this work is to improve the interlaminar shear strength and tribological properties of the PA 6 composites by graphene oxide‐treated carbon fiber (CF) and ultraviolet irradiation of PA 6. The morphologies of untreated and treated CFs were characterized by X‐ray photoelectron spectroscopy. Surface analysis showed that after treatment, the surface of CFs chemisorbed oxygen‐containing groups; active carbon atom, the surface roughness, and wetting ability were increased. The results show that the treated CF composites can possess excellent interfacial properties and tribological properties accordingly after treatment. Copyright © 2017 John Wiley & Sons, Ltd.     

Effect of low current density electrochemical oxidation on the properties of carbon fiber‐reinforced epoxy resin composites

Changes in surface physicochemical structures of polyacrylonitrile‐based carbon fibers resulted from low current density electrochemical oxidation were monitored by scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy (XPS). The relationship between the interlaminar shear strength (ILSS) values of carbon fiber‐reinforced polymers (CFRPs) and carbon fiber surface chemistry including elemental ratios and the relative content of oxygen‐containing functional groups were researched. SEM results revealed that the electrochemical oxidation got rid of surface contaminants generated during the production process. XPS analysis showed that the relative contents of oxygen and nitrogen increased by 446% and 202%, respectively, after the electrochemical oxidation. Carbon fiber surface chemistry was of paramount importance to the interfacial properties of CFRPs. The higher the carbon fiber surface activity, the better the interfacial bonding was, and an increase in the acidic‐group contents was responsible for a higher ILSS value. However, when the current density increased to 1.0 A/m², the interfacial bonding between carbon fiber and the epoxy resin became weak which led to the decline in ILSS values. Copyright © 2012 John Wiley & Sons, Ltd.     

Effects of atomic oxygen irradiation on structural and tribological properties of polyimide/Al2O3 composites

To understand the effects of atomic oxygen (AO) irradiation on the structural and tribological behaviors of polymer composites, polyimide/Al₂O₃ composites were irradiated with AO in a ground‐based simulation facility. The structural changes were characterized by X‐ray photoelectron spectroscopy and attenuated total‐reflection FTIR, whereas the tribological changes were evaluated by friction and wear tests as well as scanning electron microscopy analysis of the worn surfaces. It was found that AO irradiation induced the oxidation and degradation of polyimide molecular chains, which increased the O concentration and decreased the C concentration in the composite surfaces. The destruction action of AO changed the surface chemical structure and morphology of the samples. Friction and wear tests indicated that AO irradiation decreased the friction coefficient but increased the wear rate of both pure and Al₂O₃ filled polyimides. In terms of the tribological properties, appropriate content of Al₂O₃ might be favorable for the improvement of tribological properties in AO environment. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis of water‐soluble single‐walled carbon nanotubes and its application in poly(vinyl alcohol) composites

A new type of water‐soluble single‐walled carbon nanotubes (SWNTs) was synthesized by grafting of dodecyl quaternary ammonium bromides. Results of Fourier transform infrared and proton nuclear magnetic resonance spectroscopic analyses confirmed the successful synthesis. Water‐soluble performance of functionalized SWNTs, i.e. N⁺‐SWNTs, has been studied in terms of solubility and stability. It was found that the solubility could reach up to 110 mg.l^?1 and as‐prepared solution possesses a good stability over the PH range of 6.87–11.25. Based on these properties, one of the important applications of N⁺‐SWNTs was demonstrated to prepare poly(vinyl alcohol) (PVA) composites. Owing to critical issues of uniform dispersion and enhanced interfacial PVA‐nanotube interaction having been simultaneously resolved to a reasonable extent, the composite film with only 0.3 wt% N⁺‐SWNTs showed an increase of 33% and 32% in tensile strength and Young's modulus, respectively, over neat PVA film. Moreover, a high optical quality and slightly increased glass transition temperature were also observed. Copyright © 2012 John Wiley & Sons, Ltd.     

Preparation and properties of polysiloxane grafting multi‐walled carbon nanotubes/polycarbonate nanocomposites

Carboxyl multi‐wall carbon nanotubes (MWNTs‐COOH) were grafted by diaminopropyl terminated dimethylpolysiloxane (DPD) to the modified MWNTs‐COOH (MWNTs‐DPD). The surface structure and thermal stability of MWNTs‐DPD and MWNTs‐COOH were characterized using Fourier‐transform infrared spectroscopy, X‐ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA). Then PC/MWNTs‐COOH and PC/MWNTs‐DPD nanocomposites were prepared by the solution method and melt extrusion method. The mechanical properties, transmission electron microscopy (TEM), TGA, limiting oxygen index (LOI), UL‐94 test, and permittivity test were used to evaluate the properties of the composites. The results showed that the MWNTs‐DPD was dispersed well in the PC matrix, and its tensile strength, flexual strength, flexural modulus, and flame retardancy were better than that of PC/MWNTs‐COOH. MWNTs‐DPD can improve the electrical properties of the nanocomposites at the low loading in PC. Copyright © 2010 John Wiley & Sons, Ltd.     

Enhancement of water barrier properties and tribological performance of hybrid glass fiber/epoxy composites with inclusions of carbon and silica nanoparticles

Water barrier properties and tribological performance (hardness and wear behavior) of new hybrid nanocomposites under dry and wet conditions were investigated. The new fabricated hybrid nanocomposite laminates consist of epoxy reinforced with woven and nonwoven tissue glass fibers and two different types of nanoparticles, silica (SiO₂) and carbon black nanoparticles (C). These nanoparticles were incorporated into epoxy resin as a single nanoparticle (either SiO₂ or C) or combining SiO₂ and C nanoparticles simultaneously with different weight fractions. The results showed that addition of carbon nanoparticles with 0.5 and 1 wt% resulted in maximum reduction in water uptake by 28.55% and 21.66%, respectively, as compared with neat glass fiber reinforced epoxy composites. Addition of all studied types and contents of nanoparticles improves hardness in dry and wet conditions over unfilled fiber composites. Under dry conditions, maximum reduction of 47.26% in weight loss was obtained with specimens containing 1 wt% carbon nanoparticles; however, in wet conditions, weight loss was reduced by 17.525% for specimens containing 0.5 wt% carbon nanoparticles as compared with unfilled fiber composites. Diffusion coefficients for different types of the hybrid nanocomposites were computed using Fickian and Langmuir models of diffusion. Copyright © 2017 John Wiley & Sons, Ltd.     

Synergistic effect of functional carbon nanotubes and graphene oxide on the anti‐corrosion performance of epoxy coating

In this work, we reported the synergistic effect of functional carbon nanotubes (CNTs) and graphene oxide (GO) on the anticorrosion performance of epoxy coating. For this purpose, the GO and CNTs were firstly modified by the 3‐aminophenoxyphthalonitrile to realize the nitrile functionalized graphene oxides (GO‐CN) and carbon nanotubes (CNTs‐CN). As modified GO‐CN and CNTs‐CN were characterized and confirmed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and gravimetric analyzer. It was found that about 19 and 24 wt% of 3‐aminophenoxyphthalonitrile were grafted onto the surface of the GO and CNTs, respectively. The electrochemical impedance spectroscopy results showed that the GO‐CN&CNTs‐CN hybrid materials exhibit a remarkable superiority in enhancing the anticorrosion performance of epoxy coatings. Significant synergistic effect of the lamellar structural GO‐CN and CNTs‐CN on the anticorrosion performance of epoxy composite coatings was designed. Besides, the epoxy coating with 1 wt% of the GO‐CN&CNTs‐CN hybrid exhibited the best anticorrosion performance, in which the impedance showed the largest one (immersion in 3.5 wt% of NaCl solution for 168 hr). Copyright © 2016 John Wiley & Sons, Ltd.     

Preparation of antistatic high‐density polyethylene composites based on synergistic effect of graphene nanoplatelets and multi‐walled carbon nanotubes

Graphene nanoplatelets are promising candidates for enhancing the electrical conductivity of composites. However, because of their poor dispersion, graphene nanoplatelets must be added in large amounts to achieve the desired electrical properties, but such large amounts limit the industrial application of graphene nanoplatelets. Multi‐walled carbon nanotubes also possess high electrical conductivity accompanied by poor dispersion. Therefore, a synergistic effect was generated between graphene nanoplatelets and multi‐walled carbon nanotubes and used for the first time to prepare antistatic materials with high‐density polyethylene via 1‐step melt blending. The synergistic effect makes it possible to significantly improve the electrical properties by adding a small amount of untreated graphene nanoplatelets and multi‐walled carbon nanotubes and increases the possibility of using graphene nanoplatelets in industrial applications. When only 1 wt% graphene nanoplatelets and 0.5 wt% multi‐walled carbon nanotubes were added, the surface and volume resistivity values of the composites were much lower than those of the composites that were only added 3 wt% graphene nanoplatelets. Additionally, as a result of the synergistic effect of graphene nanoplatelets and multi‐walled carbon nanotubes, the composites met the requirements for antistatic materials.     

Investigation of sub‐micron size cenosphere fillers and filler loading on the mechanical and tribological peculiarity of polyester composites

This paper investigates the effect of sub‐micron size cenosphere filler and filler loading on mechanical and dry sliding wear property of polyester composites. Composites are fabricated by filling with 10 and 20 wt% of 800 and 200‐nm size of cenosphere filler particles. Neat polyester composite is also prepared for comparison analysis. Dry sliding wear test is conducted for these composites over a range of sliding distance with different sliding velocities and applied loads on a pin‐on‐disc wear test machine. Taguchi methodology and analysis of variance (ANOVA) is used to analyze the friction and wear characteristics of the composites. The artificial neural network (ANN) approach is implemented to the friction and wear data for corroboration. In this work, mechanical properties of composites such as hardness, tensile strength, tensile modulus, flexural strength, and compressive strength revealed that mechanical properties and wear resistance of the composites increase with a decrease in the particle size. The measured Young's moduli are comparable to standard theoretical prediction models. The morphology of worn composite specimens has been examined by scanning electron microscopy to understand the dominant wear mechanisms. Finally, optimal factor settings are determined using a genetic algorithm (GA). Copyright © 2017 John Wiley & Sons, Ltd.     

Synthesis and characterization of water‐dispersible,superparamagnetic single‐wall carbon nanotubes decorated with iron oxide nanoparticles and well‐defined chelating diblock copolymers

A novel approach for the fabrication of magneto‐active carbon nanotubes (CNTs) stabilized in aqueous media, involving the combination of carboxylated single‐wall carbon nanotubes (SWCNTs) with a new class of methacrylate‐based chelating diblock copolymers, is described. More precisely, a well‐defined diblock copolymer consisting of hexa(ethylene glycol) methyl ether methacrylate (hydrophilic and thermo‐responsive) and 2‐(acetoacetoxy)ethyl methacrylate (hydrophobic and metal‐chelating) synthesized by reversible addition‐fragmentation chain transfer polymerization has been used to prepare polymer‐coated magneto‐active SWCNTs decorated with iron oxide nanoparticles. Further to the characterization of the compositional and thermal properties using transmission electron microscopy, Fourier transform infrared spectroscopy, X‐ray diffraction spectroscopy and thermal gravimetric analysis, assessment of the magnetic characteristics by vibrational sample magnetometry disclosed superparamagnetic behavior at room temperature. The latter, combined with the thermo‐responsive properties of the polymeric coating and the unique, inherent properties of the carbon nanotubes may allow for their future exploitation in the biomedical field. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1389–1396, 2011     

Effect of carbon fiber surface treatments on the flexural strength and tribological properties of short carbon fiber/polyimide composites

Pitch‐based short carbon fibers (CFs) were treated by air oxidation and cryogenic nitrogen, respectively. Thereafter the treated and untreated CFs were incorporated into polyimide (PI) matrix to form composites. The CFs before and after treatment were examined by XPS and SEM.The flexural strength of the specimen was determined in a three‐point test machine and the tribological properties of PI composites sliding against GCr15 steel rings were evaluated on an M‐2000 model ring‐on‐block test rig. The results show that the surface of the treated CFs became rougher. Lots of active groups formed on the CF surface after air oxidation.The treatment can effectively improve the mechanical and tribological properties in their PI composites due to the enhanced fiber‐matrix interfacial bonding. Copyright © 2008 John Wiley & Sons, Ltd.     

Theoretical investigation of the stability,electronic and magnetic properties of thiolated single‐wall carbon nanotubes

The addition of SH and OH groups to single‐wall carbon nanotubes (SWCNTs) was investigated employing first principles calculations. In the case of the semiconducting (10, 0) SWCNT the SWCNT‐SH binding energy is weak, 2–4 kcal/mol. However, for the metallic (5, 5) SWCNT it is larger, 7–9 kcal/mol. Thus metallic SWCNTs seem to be more reactive to SH than the semiconducting ones. Indeed, the (6, 6) SWCNT is more reactive to SH than the (10, 0) SWCNT, by 2–3 kcal/mol, something that can be explained only considering the electronic structure of the tube, because the (6, 6) has a larger diameter. The binding energies are larger for the addition of the OH group, 25 and 30 kcal/mol for the (10, 0) and (5, 5) SWCNTs, respectively. When a single OH or SH group is attached to the metallic SWCNTs, we observe important changes in the DOS at the Fermi level. However, when multiple SH groups are attached, the changes in the electronic and magnetic properties depend on the position of the SH groups. The small binding energy found for the SH addition indicates that the successful functionalization of SWCNTs with SH, SCH₃, and S(CH₂)_nSH groups is mostly due to the presence of defects created after acid treatment and to a minor extent by the metallic tubes present in the samples. Perfect semiconducting SWCNTs showed very low reactivity against the SH group. © 2008 Wiley Periodicals, Inc. Int J Quantum Chem, 2009