Fabrication of Siloxane Hybrid Material With High Adhesion and High Refractive Index for Light Emitting Diodes (LEDs) Encapsulation

A novel inorganic-organic siloxane hybrid material with self-adhesion ability and high refractive index for high-power light emitting diodes (LEDs) encapsulation is introduced. Under the catalysis of an anion exchange resin, the hybrid material was synthesized by a sol-gel condensation process from methacryloxy propyl trimethoxyl silane (MPTS), γ-(2, 3-epoxypropoxy)propytrimethoxysilane (EPTS) and diphenylsilanediol (DPSD). This hybrid material was characterized by Fourier-transform infrared spectroscopy and ¹H-NMR. The resin-type encapsulation material was then prepared by hydrosilylation of the newly synthesized inorganic-organic siloxane hybrid material and methylphenyl hydrogen-containing silicone resin. The cured silicone resin-type encapsulation material can be used as a LEDs encapsulant, owing to high refractive index (n = 1.544), high transparency, appropriate hardness, and excellent thermal stability, as well as good adhesive strength between the encapsulating material and the substrate of LED lead frame.     

Self‐adhesive epoxy modified silicone materials for light emitting diode encapsulation

In this paper, we prepared the light emitting diode (LED) encapsulant with self‐adhesion and high refractive index. In order to improve adhesion properties, we synthesized a series of multifunctional polysiloxanes with different contents of epoxy groups via the sol–gel condensation of methylvinyldimethoxysilane, diphenylsilanediol and 3‐glycidoxypropyldimethoxymethylsilane. The structures of epoxyphenylvinyl silicone (EPVS) resins were confirmed by proton nuclear magnetic resonance and Fourier‐transform infrared. The effect of epoxy group content on the adhesion property of EPVS resins was fully studied. The performances of the LED encapsulation materials based on EPVS resins were investigated in detail. These self‐adhesive encapsulating materials showed excellent thermal stability, a high refractive index of 1.55 and good adhesive property. These EPVSs can be used as an adhesion promoter for LED encapsulation materials. Copyright © 2017 John Wiley & Sons, Ltd.     

High refractive index adamantane‐based silicone resins for the encapsulation of light‐emitting diodes

The encapsulation of high power light emitting diode (LED) needs the silicone resins to have relative high refractive index and thermal‐aging properties. Herein, high refractive index adamantane‐based phenyl epoxy‐silicone (APES) resins for LED encapsulation were synthesized by the sol‐gel condensation of 1‐adamantane methanol propyltrimethoxysilane‐3‐urethane, γ‐(2,3‐epoxypropoxy)propytrimethoxysilane and diphenylsilanediol. These adamantane‐based silicone resins have multifunctional groups including adamantyl group, phenyl group, and epoxy group in order to meet the various requirements for LED encapsulation. Importantly, the adamantane group in the silicone resins benefits for high refractive index and anti‐thermal properties. These APES resins were characterized by proton nuclear magnetic resonance and Fourier transform infrared spectroscopy. When APES resins were cured by methylhexahydrophthalic anhydride, they showed relatively high refractive index of 1.56, high hardness, and high thermal resistance. The encapsulated LED demonstrated high adhesion properties by red‐ink tests. These merits make adamantane‐based silicone resins promising candidates as LED encapsulation materials.     

Performance of methylphenyl hydrogen-containing silicone oils for LED encapsulation

Three-dimensional light-emitting diodes (LEDs) are the preferred light source for bulb lamps due to their 360° illumination. Addition curing silicone resins have usually been used to encapsulate LEDs. LED-filament encapsulation needs silicone resins having high thermal performance and thixotropy. Herein, a low refractive index and highly anti-thermal aging silicone oil was synthesized by hydrolysis and co-condensation method, and used to prepare an encapsulation material for high-power LED-filament. The cured silicone materials were characterized by thermogravimetric analysis (TGA) and thermal aging test under 180°C and 250°C. The results demonstrated that the thermal stability of the cured silicone resins with short-chain phenyl silicone as a crosslinker was higher than that with long-chain methyl silicone oil crosslinker. Owing to the excellent thermal stability, appropriate hardness, high transparency and photoelectric efficiency, this LED encapsulation material is a promising candidate for high-power LED package.     

Preparation of ZrO2/silicone hybrid materials for LED encapsulation via in situ sol‐gel reaction

Organic silicones have been used as encapsulant materials for light‐emitting diodes (LEDs) for many years, while their performances need to be improved in order to satisfy the requirements of high‐power LEDs. A ZrO₂/silicone hybrid resin (ZHR) was synthesized for LEDs encapsulation by in situ sol‐gel reactions. The oligosiloxane was synthesized as polymeric matrix by nonaqueous sol‐gel condensation using diphenylsilanediol (DPSD), vinyltrimethoxysilane (VTMS), and 3‐methacryloxy propyl trimethoxysilane (MPTMS) as monomers. Then zirconium propoxide was added into this polymeric matrix to be hydrolyzed to obtain the hybrid resin with a uniform dispersion of ZrO₂ nanoparticles. The Si–O–Zr covalent bond was detected and benefited for excellent dispersibility of the ZrO₂ nanoparticles and the well compatibility between organic and inorganic phases. The cured ZHR with 5 wt% ZrO₂ content showed high light transmittance (greater than 80% in visible light range), high refractive index (=1.56), and high thermal stability (no yellowing at 150°C for 240 hours). The luminous flux of the LED chip with ZHR encapsulant was 10% higher than that of the pure silicone resin, suggesting that ZHR has great application potential in the field of LED packaging.     

一种高折光率发光二极管封装硅树脂的研制

将甲基苯基二氯硅烷(MePhSiCl₂)与二甲基二氯硅烷(Me₂SiCl₂)、 甲基乙烯基二氯硅烷(MeViSiCl₂)和苯基三氯硅烷(PhSiCl₃)等共水解后, 在KOH催化下共缩聚, 以三甲基氯硅烷(Me₃SiCl)为封端剂, 制备了含有甲基苯基硅氧链节的甲基苯基乙烯基硅树脂, 并利用FTIR, ¹H NMR和热重分析(TGA)对产物进行了表征. 将所得甲基苯基乙烯基硅树脂与甲基苯基含氢硅油按一定配比, 在铂络合物催化下硫化成型, 制成发光二极管(LED)封装A/B胶, 用于LED封装. 所得LED封装硅树脂固化后在可见光范围内具有非常高的透光率. 对LED的封装结构进行优化, 获得的LED具有高光效、 高光通量、 窄显色指数和高色温一致性等优点, 可满足功率型LED封装要求.     

Synthesis,characterization, and cure kinetics analysis of high refractive index copolysiloxanes

Two kinds of high refractive index of polysiloxane compounds containing both pendent and terminal vinyl groups were successfully synthesized through a cohydrolysis-condensation method based on alkoxy silanes in the presence of acids and anionic ring-opening copolymerization of methylphenycyclosiloxane (D_n) and octamethylcyclotetrasiloxane (D₄), respectively. Their structures were confirmed by Fourier-transformed infrared and nuclear magnetic resonance spectra (¹H NMR and ²⁹Si NMR). The curing kinetics of the silicone resin (MPSR) in the presence of phenylvinyl silicone oil (MPSO) as reactive diluent and T-shaped hydrosiloxane (TPHS) as crosslinking agent was studied by non-isothermal differential scanning calorimeter at different heating rates. The kinetic parameters of the curing process were determined by Friedman and ?esták–Berggren method. A comparison of the results calculated with the experimental data showed that ?esták–Berggren equation was found to be the most adequately selected to describe the cure kinetics of the studied silicone resin, and the experimental data had a great coherence with that theoretically calculated. It would give a valuable guide for the curing process of silicone resin. In addition, TG curves showed that the cured MPSR/MPSO/TPHS system exhibited much higher heat resistance and thermal stability compared to MQ resin/PMVS/PHVS blends.     

Film morphology and orientation of N‐cyclohexyl‐γ‐aminopropyl polydimethylsiloxane

A novel polysiloxane softener bearing N‐cyclohexyl‐γ‐aminopropyl side groups (ASO‐702) is synthesized by copolymerization of octamethylcyclotetrasiloxane with N‐cyclohexyl‐γ‐aminopropyl methyldimethoxylsilane and hexamethyldisiloxane. Chemical structure and film morphology of the synthesized polysiloxane are characterized and investigated by IR, ¹H NMR, ¹³C NMR, SEM and atomic force microscope (AFM). The results of the experiment indicate that ASO‐702 can form a hydrophobic film on both a cotton fiber and a silicon‐wafer surface. At scales > 100 nm, the ASO‐702 shows a relative smooth‐resin film on the treated fabric/fiber surface. But as the observation rule decreases to 2 nm, the molecular scale, the ASO‐702 film exhibits an inhomogeneous structure and uneven morphology in its AFM images. There are many low or high peaks in ASO‐702 topography. Consequently in 2 µm² scanning field, the root mean square roughness of ASO‐702 film is 0.246 nm, which is 3.05 times rougher as compared with that of polydimethylsiloxane (PDMS) film. Copyright © 2008 John Wiley & Sons, Ltd.     

Microfluidic fabrication of polysiloxane/dimethyl methylphosphonate flame‐retardant microcapsule and its application in silicone foams

A novel and versatile route for fabricating flame‐retardant microcapsules via microfluidics technology is reported. The flame‐retardant microcapsules were prepared with a dimethyl methylphosphonate (DMMP) core and an ultraviolet‐curable (UV‐curable) polysiloxane shell. Furthermore, a UV‐curable polysiloxane was synthesized. The synthesis mechanism of UV‐curable polysiloxane and the curing mechanism of flame‐retardant microcapsules were analyzed. To verify that DMMP was encapsulated in the microcapsules, X‐ray fluorescence was used before and after microencapsulation. The resulting microcapsules were well monodispersed and exhibited a good spherical shape with a smooth surface. In addition, the size of the microcapsules decreased dramatically with an increasing flow‐rate ratio of the middle‐/inner‐phase or outer‐phase flow rate. The thermal stability of the microcapsules was worse than shell materials but superior to DMMP. Silicone foams (SiFs) with microcapsules prepared using a dehydrogenation method achieved a relatively higher limiting oxygen‐index value than the pure SiF, which indicated that the microcapsules could enhance the flame retardation of SiFs effectively. Because of the polysiloxane shell, the microcapsules had good compatibility with SiFs, and the influence of microcapsules on the mechanical properties of SiFs was unremarkable.     

Synthesis of linear and hyperbranched sugar‐grafted polysiloxanes using N‐hydroxysuccinimide‐activated esters

A straightforward method for the preparation of polysiloxanes grafted with carbohydrate side groups is described. Two kinds of backbones have been functionalized, namely one‐dimensional, linear polysiloxanes, and hyperbranched poly(siloxysilane)s based on cyclotetrasiloxanes. The method enables us to keep a good integrity of the polysiloxane backbone. The introduction of intermediate activated esters as side groups on the polysiloxane backbone ensures a complete homogeneity of the reaction medium during sugar grafting in dimethyl sulfoxide, and consequently an easy grafting with the unprotected amino sugar. Solubility of the resulting polysiloxanes has been tested in various solvents. The sugar‐grafted polysiloxanes are good candidates for applications such as silicone formulations, hydrophilic silicone elastomers, interactions with metallic nanoparticles, and suspension stabilization, or as starting point for the design of more complex polysiloxanes for molecular recognition. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3607–3618     

Self‐assembling directed synthesis of a novel terephthalamide‐bridged ladderlike polysiloxane

A novel, soluble terephthalamide‐bridged ladderlike polysiloxane ( L ) was synthesized successfully for the first time by stepwise coupling polymerization. The process involved the hydrogen‐bonding self‐assembly of amido groups, which resulted in the formation of a more highly ordered polymeric structure. A novel monomer, bis(3‐methyldimethoxysilylpropyl) terephthalamide ( M ), was prepared by a hydrosilylation reaction in the presence of dicyclopentadienyl platinum dichloride as a catalyst. The structures of the monomer ( M ) and the polymer ( L ) were characterized by Fourier transform infrared, ¹H NMR, ¹³C NMR, ²⁹Si NMR, mass spectrometry, X‐ray diffraction, differential scanning calorimetry, and vapor pressure osmometry. All the characterization data indicated that the synthesized polymer ( L ) possessed an ordered ladderlike structure. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3161–3170, 2002     

Synthesis and characterization of novel polyimides with 2,2‐bis[4(4‐aminophenoxy)phenyl]phthalein‐3′,5′‐bis(trifluoromethyl)anilide

2,2‐Bis[4(4‐aminophenoxy)phenyl]phthalein‐3′,5′‐bis(trifluoromethyl)anilide (6FADAP), containing fluorine and phthalimide moieties, was synthesized via the Williamson ether condensation reaction from 1‐chloro‐4‐nitrobenzene and phenolphthalein‐3′,5′‐bis(trifluoromethyl)anilide, which was followed by hydrogenation. Monomers such as 2,2‐bis[4(4‐aminophenoxy)phenyl]phthalein‐anilide containing phthalimide groups and 2,2‐bis[4(4‐aminophenoxy)phenyl]phthalein containing only phthalein moieties were also synthesized for comparison. The monomers were first characterized by Fourier transform infrared (FTIR), ¹H NMR, ¹⁹F NMR, elemental analysis, and titration and were then used to prepare polyimides with 2,2‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride. The polyimides were designed to have molecular weights of 20,000 g/mol via off‐stoichiometry and were characterized by FTIR, NMR, gel permeation chromatography (GPC), differential scanning calorimetry, and thermogravimetric analysis. Their solubility, water absorption, dielectric constant, and refractive index were also evaluated. The polyimides prepared with 6FADAP, containing fluorine and phthalimide moieties, had excellent solubility in N‐methylpyrrolidinone, N,N‐dimethylacetamide, tetrahydrofuran, CHCl₃, tetrachloroethane, and acetone, and GPC analysis showed a molecular weight of 18,700 g/mol. The polyimides also exhibited a high glass‐transition temperature (290 °C), good thermal stability (～500 °C in air), low water absorption (1.9 wt %), a low dielectric constant (2.81), a low refractive index, and low birefringence (0.0041). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3361–3374, 2003     

Photoconductivity of C60‐doping benzocarbazole‐substituted polysiloxanes on an operating wavelength of 633 nm

A novel polysiloxane having benzo[a]carbazole, benzo[a,i]carbazole, and benzo[a,g]carbazole pendant groups has been synthesized and characterized. We studied the electric‐field‐induced xerographic properties, the photogeneration efficiency, and the photoconductivity of C₆₀‐doping polymeric composites at a wavelength of 633 nm. C₆₀‐doping with benzo[a,g]carbazole‐substituted polysiloxane shows a photogeneration efficiency of 56.55 × 10^?5 and a photoconductivity of 52.2 pS/cm at E = 100 V/µm, which was found to be higher than that of the other benzocarbazole‐substituted polysiloxane composites. Copyright © 2009 John Wiley & Sons, Ltd.     

New Polyurethane/Docosane Microcapsules as Phase‐Change Materials for Thermal Energy Storage

Polyurethane microcapsules were prepared by mini‐emulsion interfacial polymerization for encapsulation of phase‐change material (n‐docosane) for energy storage. Three steps were followed with the aim to optimize synthesis conditions of the microcapsules. First, polyurethane microcapsules based on silicone oil core as an inert template with different silicone oil/poly(ethylene glycol)/4,4′‐diphenylmethane diisocyanate wt % ratio were synthesized. The surface morphology of the capsules was analyzed by scanning electronic microscopy (SEM) and the chemical nature of the shell was monitored by Fourier transform infrared spectroscopy (FT‐IR). Capsules with the silicone oil/poly(ethylene glycol)/4,4′‐diphenylmethane diisocyanate 10/20/20 wt % ratio showed the best morphological features and shell stability with average particle size about 4 μm, and were selected for the microencapsulation of the n‐docosane. In the second stage, half of the composition of silicone oil was replaced with n‐docosane and, finally, the whole silicone oil content was replaced with docosane following the same synthetic procedure used for silicone oil containing capsules. Thermal and cycling stability of the capsules were investigated by thermal gravimetric analysis (TGA) and the phase‐change behavior was evaluated by differential scanning calorimetry (DSC).     

Gradient polymer networks formed by photopolymerization with self‐floating polysiloxane‐containing nanogel

Polysiloxane‐containing nanogels can be used as a fast, convenient and environmentally friendly method to control gradient photopolymerization and to obtain gradient polymer network because of its self‐floating feature. The chain length of polysiloxane is a key factor that influences the self‐floating capability of the polysiloxane‐containing nanogel. This paper reports a series of nanogels compositions synthesized with methacrylate‐modified polysiloxanes with different chain lengths, urethane dimethacrylate (UDMA) and isobornyl methacrylate (IBMA) at a molar ratio of 10:20:70 in the presence of a thiol chain transfer agent. The effect of polysiloxane chain length on self‐floating capability of the nanogel and gradient polymer network was researched. The results show that polysiloxane chain length is the main driving force for the self‐floating capability of the nanogels. The nanogel with long polysiloxane chain length exhibits good self‐floating capability in the monomer–polymer matrix because of the lower surface tension of polysiloxane. Furthermore, the gradient polymer network containing the nanogel with long polysiloxane chain length presents lower dispersion surface energy and greater hardness and thermostability. Copyright © 2016 John Wiley & Sons, Ltd.     

Synthesis and characterization of a novel hydroxy terminated polydimethylsiloxane and its application in the waterborne polysiloxane–urethane dispersion for potential marine coatings

α‐Butyl ω‐N, N‐dihydroxyethyl aminopropylpolymethylhydrosiloxane (PDMS), a monotelechelic polydimethylsiloxane with a diol‐end group, which is used to prepare siloxane–urethane dispersion, was successfully synthesized. Then, novel silicone‐based polyurethane (PU)‐dispersion was prepared by the addition polymerization of hexamethylene diisocyanate, to PDMS, polyethylene glycol (PEG) and dimethylol propionic acid. The goal of this study was to explore the potential use of polysiloxane–urethane in marine coatings in order to boost the flexibility, adhesion, erosion and foul‐release property with respect to PDMS/PEG ratio (PDMS wt%). The PDMS was characterized by Fourier‐transform infrared (FT‐IR), proton nuclear magnetic resonance and carbon‐13 nuclear magnetic resonance spectroscopic techniques. The results showed that each step was successfully carried out and the targeted products were synthesized in all cases. The structural elucidation of the synthesized waterborne PU and waterborne polysiloxane–urethane (WBPSU) was carried out by FT‐IR spectroscopic technique. Thermal properties of the resins were studied by using thermogravimetric analysis and differential scanning calorimetry. The antifouling property of the coatings was investigated by the immersion test under a marine environment for 90 days. The fouled area was calculated for all the samples, and the fouled area (%) decreased with increasing PDMS content. After 90 days, the lowest fouled area (6%) was observed in the sample using WBPSU2 (PDMS 4.48 wt%) among all of the samples. Copyright © 2012 John Wiley & Sons, Ltd.     

Alkoxysilane functionalized polycaprolactone/polysiloxane modified epoxy resin through sol-gel process

Incorporating elastic polysiloxane and/or an inorganic silica network in epoxy resin could result in the enhancement of physico-chemical properties due to the existence of Si-O bonds. To improve the compatibility between polysiloxane and epoxy matrices and intensively strengthen the properties of the modified system, here polysiloxane was introduced into epoxy resin through compatibilizing epoxy-immiscible polysiloxane with epoxy-miscible polycaprolactone segments via a sol-gel process. To fulfill the process, a blend containing alkoxysilane-functionalized polycaprolactone/polydimethylsiloxane (PCS-2Si) was firstly synthesized using direct nucleophilic addition between -OH groups of polydiol and -NCO of a silane. And then a series of modified epoxy resins were prepared in different epoxy/PCS-2Si weight ratios. All the modified composites were characterized by conventional methods, and their morphological, thermal degradation and surface properties were studied. The results showed that increasing the PCS-2Si content caused the changes of miscibility between epoxy and polysiloxane. Also, the thermal stability of the modified composites was greatly improved. As for the temperature value at 5% weight loss, it reached to 308.5 °C for the composite containing 50-60% (wt%) PCS-2Si, over 150 °C higher than that for neat amine-cured epoxy resin. Similarly, the modified composites showed good hydrophobicity. The improvement of these properties came from the improved interaction between PCS-2Si and epoxy, the forming of Si-O-Si network and the enrichment of siloxane chains on the surface of films. Therefore, it is believed that this modified epoxy appears promising as new high performance and highly functional materials.     

Amphiphilic thermoset elastomers from metal‐free,click crosslinking of PEG‐grafted silicone surfactants

The hydrophobicity of silicone elastomers can compromise their utility in some biomaterials applications. Few effective processes exist to introduce hydrophilic groups onto a polysiloxane backbone and subsequently crosslink the material into elastomers. This problem can be overcome through the utilization of metal‐free click reactions between azidoalkylsilicones and alkynyl‐modified silicones and/or PEGs to both functionalize and crosslink silicone elastomers. Alkynyl‐functional PEG was clicked onto a fraction of the available azido groups of a functional polysiloxane, yielding azido reactive PDMS‐g‐PEG rake surfactants. The reactive polymers were then used to crosslink alkynyl‐terminated PDMS of different molecular weights. Using simple starting materials, this generic yet versatile method permits the preparation and characterization of a library of amphiphilic thermoset elastomers that vary in their composition, crosslink density, elasticity, hydrogel formation, and wettability. An appropriate balance of PEG length and crosslink density leads to a permanently highly wettable silicone elastomer that demonstrated very low levels of protein adsorption. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1082–1093     

Preparation and characterization of silicone rubber through the reaction between γ‐chloropropyl and amino groups with siloxane polyamidoamine dendrimers as cross‐linkers

A novel heat‐curable silicone rubber (MCSR/Si‐PAMAM) was prepared by using siloxane polyamidoamine (Si‐PAMAM) dendrimers as cross‐linkers and polysiloxane containing γ‐chloropropyl groups as gums. The chemical cross‐linking occurs through the reaction between Si‐PAMAM dendrimers and polysiloxane containing γ‐chloropropyl groups. The effect of various amounts of cross‐linkers on mechanical properties of MCSR/Si‐PAMAM was discussed in this paper. MCSR/Si‐PAMAM exhibits favorable mechanical properties with a tensile strength of 10.06 MPa and a tear strength of 47.9 kN/m when the molar ratio r of [N‐H]/[CH₂CH₂CH₂Cl] is 1:1. These excellent mechanical properties can be attributed to the formation of concentrative cross‐linking from Si‐PAMAM dendrimers in the cross‐linking networks, along with the introduction of Si–O–Si units in the internal structure of dendrimers. The introduction of Si–O–Si units reduces the steric hindrance of molecular structure, which facilitates the N–H bonds in the interior layers of dendrimers to react with γ‐chloropropyl groups. In addition, thermogravimetric analysis results indicate that MCSR/Si‐PAMAM is thermally stable even at high temperatures in a nitrogen atmosphere. Differential scanning calorimetry analysis reveals that the glass transition peak of MCSR/Si‐PAMAM is not identified in the temperature range −150 to −30°C, only a melting endothermic peak at −40°C.     

Polysiloxanes Modified by Thiol‐Ene Reaction and Their Interaction with Gold Nanoparticles

A poly(vinylmethyl‐co‐dimethyl)siloxane has been functionalized with phenylethanethiol, N‐methylmercaptoacetamide and heptadecafluoro‐1‐decanethiol by a thermal radical thiol‐ene reaction initiated by azobisisobutyronitrile. The resulting polymers were obtained in good yields with most of the time a complete conversion of the vinyl groups. The reaction also preserved the fragile polysiloxane backbone. The polymer, grafted with about 25 % of mercapto‐acetamide groups is soluble in polar solvents such as dimethylformamide and dimethyl sulfoxide, opening the way for further functionalization with polar molecules such as unprotected carbohydrates. Spherical and branched gold nanoparticles were coated with these polymers. This coating induced a surface resonance plasmon shift resulting from the interaction of the grafted polysiloxanes with the nanoparticle surface. The shift can be explained by the variation of the refractive index of the side groups but may be also related to the self‐organization of polysiloxanes and their interactions with the gold surface depending on their polarity.