Use of the JKR model for calculating adhesion between rough surfaces

A simple method for using the JKR model to determine interfacial adhesion between two ideal rough surfaces is demonstrated for individual asperity-asperity and asperity-flat contacts both in air and in water. The model takes into account the effect of a modified contact area at separation due to viscoelastic effects. The equilibrium version of the model significantly underestimates the measured adhesion, whereas the viscoelastic version of the model is much closer to the measured data. The asperity-flat geometry used with the viscoelastic version of the model seems to fit the experimental results best. This was thought to be due to the unlikely occurrence of direct asperity-asperity contacts. Instead, it would seem that the asperities have a far higher chance of fitting between each other on opposing surfaces, leading to correspondingly higher pull-off forces measured on separation. Many possible extensions to the roughness model described here may be made, allowing a much-improved understanding of the contact mechanics between two rough surfaces.     

Particle adhesion force distributions on rough surfaces

The effect of roughness on adhesion force distribution was studied in the gas phase. Spherical gold particles with diameters between 5 and 20 microm were generated in a flame process and glued onto atomic force microscope (AFM) cantilevers directly after. Nanostructured substrates with defined roughness were produced by a dip-coating process. The geometry of the adhering partners was determined by AFM imaging, and the adhesion force was measured with the AFM. Depending on the roughness of the particles and the substrates, three types of distribution functions can be identified; two of them can be explained with a simple model. The obtained adhesion force distributions not only agree with those experimentally recorded in previous studies of commercially important powders (e.g., alumina, toner, and gold on different substrates) but also agree with distributions reported in the literature.     

The mechanics of contact and adhesion of periodically rough surfaces

An analytical model based on the Johnson–Kendall–Roberts (JKR) theory of adhesion was used to study the contact mechanics and adhesion of periodically rough surfaces. The relation of the applied load to the contact area and the work of adhesion W was found in closed form for arbitrary surface profiles. Our analysis showed that when the parameter [where α* is a numerical constant of order one, β is the aspect ratio of a typical surface profile (or asperity), and ρ is the number of asperities per unit length], the surfaces will jump into contact with each other with no applied load, and the contact area will continue to expand until the two surfaces are in full contact. The theory was then extended to the non‐JKR regime in which the region where the surface forces act is no longer confined to a small region near the contact zone. Exact solution was also obtained for this case. An exact analysis of the effect of entrapped air on the mechanics of adhesion and contact was also enacted. The results showed that interaction between asperities should be taken into consideration in contact‐mechanics models of adhesion or friction. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1195–1214, 2001     

The deformation and adhesion of randomly rough and patterned surfaces

Using a surface forces apparatus (SFA) and an atomic force microscope (AFM) we have studied the effects of surface roughness (root-mean-square (RMS) roughness between 0.3 and 220 nm) on the "contact mechanics", which describes the deformations and loading and unloading adhesion forces, of various polymeric surfaces. For randomly rough, moderately stiff, elastomeric surfaces, the force-distance curves on approach and separation are nearly reversible and almost perfectly exponentially repulsive, with an adhesion on separation that decreases only slightly with increasing RMS. Additionally, the magnitude of the preload force is seen to play a large role in determining the measured adhesion. The exponential repulsion likely arises from the local compressions (fine-grained nano- or submicron-scale deformations) of the surface asperities. The resulting characteristic decay lengths of the repulsion scale with the RMS roughness and correlate very well with a simple finite element method (FEM) analysis based on actual AFM topographical images of the surfaces. For "patterned" surfaces, with a nonrandom terraced structure, no similar exponential repulsion is observed, suggesting that asperity height variability or random roughness is required for the exponential behavior. However, the adhesion force or energy between two "patterned" surfaces fell off dramatically and roughly exponentially as the RMS increased, likely owing to a significant decrease in the contact area which in turn determines their adhesion. For both types of rough surfaces, random and patterned, the coarse-grained (global, meso- or macroscopic) deformations of the initially curved surfaces appear to be Hertzian.     

Solvation forces between molecularly rough surfaces

Surface heterogeneity affects significantly wetting and adhesion properties. However, most of the theories and simulation methods of calculating solid-fluid interactions assume a standard thermodynamic model of the Gibbs' dividing solid-fluid interface, which is molecularly smooth. This assumption gives rise to a layering of the fluid phase near the surface that is displayed in oscillating density profiles in any theories and simulation models, which account for the hard core intermolecular repulsion. This layering brings about oscillations of the solvation (or disjoining) pressure as a function of the gap distance, which are rarely observed in experiments, except for ideal monocrystal surfaces. We present a detailed study of the effects of surface roughness on the solvation pressure of Lennard-Jones (LJ) fluids confined by LJ walls based on the quenched solid density functional theory (QSDFT). In QSDFT, the surface roughness is quantified by the roughness parameter, which represents the thickness of the surface "corona" - the region of varying solid density. We show that the surface roughness of the amplitude comparable with the fluid molecular diameter effectively damps the oscillations of solvation pressure that would be observed for molecularly smooth surfaces. The calculations were done for the LJ model of nitrogen sorption at 74.4 K in slit-shaped carbon nanopores to provide an opportunity of comparing with standard adsorption experiments. In addition to a better understanding of the fundamentals of fluid adsorption on heterogeneous surfaces and inter-particle interactions, an important practical outcome is envisioned in modeling of adsorption-induced deformation of compliant porous substrates.     

Nanostructures increase water droplet adhesion on hierarchically rough superhydrophobic surfaces

Hierarchical roughness is known to effectively reduce the liquid-solid contact area and water droplet adhesion on superhydrophobic surfaces, which can be seen for example in the combination of submicrometer and micrometer scale structures on the lotus leaf. The submicrometer scale fine structures, which are often referred to as nanostructures in the literature, have an important role in the phenomenon of superhydrophobicity and low water droplet adhesion. Although the fine structures are generally termed as nanostructures, their actual dimensions are often at the submicrometer scale of hundreds of nanometers. Here we demonstrate that small nanometric structures can have very different effect on surface wetting compared to the large submicrometer scale structures. Hierarchically rough superhydrophobic TiO(2) nanoparticle surfaces generated by the liquid flame spray (LFS) on board and paper substrates revealed that the nanoscale surface structures have the opposite effect on the droplet adhesion compared to the larger submicrometer and micrometer scale structures. Variation in the hierarchical structure of the nanoparticle surfaces contributed to varying droplet adhesion between the high- and low-adhesive superhydrophobic states. Nanoscale structures did not contribute to superhydrophobicity, and there was no evidence of the formation of the liquid-solid-air composite interface around the nanostructures. Therefore, larger submicrometer and micrometer scale structures were needed to decrease the liquid-solid contact area and to cause the superhydrophobicity. Our study suggests that a drastic wetting transition occurs on superhydrophobic surfaces at the nanometre scale; i.e., the transition between the Cassie-Baxter and Wenzel wetting states will occur as the liquid-solid-air composite interface collapses around nanoscale structures. Consequently, water adheres tightly to the surface by penetrating into the nanostructure. The droplet adhesion mechanism presented in this paper gives valuable insight into a phenomenon of simultaneous superhydrophobicity and high water droplet adhesion and contributes to a more detailed comprehension of superhydrophobicity overall.     

Transition between superhydrophobic states on rough surfaces

Surface roughness is known to amplify hydrophobicity. It is observed that, in general, two drop shapes are possible on a given rough surface. These two cases correspond to the Wenzel (liquid wets the grooves of the rough surface) and Cassie (the drop sits on top of the peaks of the rough surface) formulas. Depending on the geometric parameters of the substrate, one of these two cases has lower energy. It is not guaranteed, though, that a drop will always exist in the lower energy state; rather, the state in which a drop will settle depends typically on how the drop is formed. In this paper, we investigate the transition of a drop from one state to another. In particular, we are interested in the transition of a "Cassie drop" to a "Wenzel drop", since it has implications on the design of superhydrophobic rough surfaces. We propose a methodology, based on energy balance, to determine whether a transition from the Cassie to Wenzel case is possible.     

Model for solid-liquid and solid-solid friction of rough surfaces with adhesion hysteresis

Mechanisms of energy dissipation during solid-solid and solid-liquid friction are discussed. A conservative van der Waals adhesion force, when combined with surface imperfectness, such as deformation, leads to adhesion hysteresis (AH). When an asperity slides upon a substrate, the substrate is subjected to a loading-unloading cycle, and energy is dissipated due to the AH. Another mechanism, which leads to energy dissipation, involves energy barriers between metastable states due to surface roughness. Both mechanisms are fundamental for sliding and result in both solid-liquid and solid-solid friction.     

Extended DLVO interactions between spherical particles and rough surfaces

An "extended DLVO" approach that includes Lifshitz-van der Waals, Lewis acid-base, and electrostatic double layer interactions is used to describe interaction energies between spherical particles and rough surfaces. Favorable, unfavorable, and intermediate deposition conditions are simulated using surface properties representing common aquatic colloids and polymeric membranes. The surface element integration (SEI) technique and Derjaguin's integration method are employed to calculate interaction energy. Numerical simulations using SEI demonstrate that nanometer scale surface roughness features can produce a distribution of interaction energy profiles. Local interaction energies are statistically analyzed to define representative interaction energy profiles-minimum, average, and maximum-for various combinations of simulated particles and surfaces. In all cases, the magnitude of the average interaction energy profile is reduced, but the reduction of energy depends on particle size, asperity size, and density of asperities. In some cases, a surface that is on average unfavorable for deposition (repulsive) may possess locally favorable (attractive) sites solely due to nanoscale surface roughness. A weighted average of the analytical sphere-sphere and sphere-plate expressions of Derjaguin reasonably approximates the average interaction energy profiles predicted by the SEI model, where the weighting factor is based on the fraction of interactions involving asperities.     

A modeling approach to describe the adhesion of rough, asymmetric particles to surfaces

A combined theoretical and experimental study of the adhesion of alumina particles and polystyrene latex spheres to silicon dioxide surfaces was performed. A boundary element technique was used to model electrostatic interactions between micron-scale particles and planar surfaces when the particles and surfaces were in contact. This method allows quantitative evaluation of the effects of particle geometry and surface roughness on the electrostatic interaction. The electrostatic interactions are combined with a previously developed model for van der Waals forces in particle adhesion. The combined model accounts for the effects of particle and substrate geometry, surface roughness and asperity deformation on the adhesion force. Predictions from the combined model are compared with experimental measurements made with an atomic force microscope. Measurements are made in aqueous solutions of varying ionic strength and solution pH. While van der Waals forces are generally dominant when particles are in contact with surfaces, results obtained here indicate that electrostatic interactions contribute to the overall adhesion force in certain cases. Specifically, alumina particles with complex geometries were found to adhere to surfaces due to both electrostatic and van der Waals interactions, while polystyrene latex spheres were not affected by electrostatic forces when in contact with various surfaces.     

Electrostatic double-layer interaction between spherical particles inside a rough capillary

Predictions of electrostatic double-layer interaction forces between two similarly charged spherical colloidal particles inside an infinitely long "rough" capillary are presented. A simple model of a rough cylindrical surface is proposed, which assumes the capillary wall to be a periodic function of axial position. The periodic roughness of the wall is characterized by the wavelength and amplitude of the undulations. The electrostatic double-layer interaction force between two spherical particles located axially inside this rough capillary is determined by solving the nonlinear Poisson-Boltzmann equation employing finite element analysis. The effect of surface roughness of the cylindrical enclosure on the interaction force between two particles is extensively studied on the basis of this model. The simulations are carried out for dimensionless amplitudes (amplitude/particle radii) ranging from 0.05 to 0.15 and scaled wavelengths (wavelength/particle radii) ranging from 0.4 to 4.0. The interaction force between the particles is significantly modified by the proximity of the rough capillary wall. Generally, the interaction force for rough capillaries oscillates around the corresponding interaction force in a smooth capillary depending on the magnitudes of the scaled amplitude and wavelength of the roughness. The influence of roughness on the electrostatic interactions becomes more pronounced when the surface potential of the cylinder wall is different from the sphere surface potentials. When the cylinder and the particle surfaces have large potential differences, the axial force experienced by a particle is dominated by the capillary roughness. There are dramatic oscillations of the force, which alternately becomes repulsive and attractive as the particle moves from the crest to the trough of the rough capillary wall. These results suggest that manipulation of colloidal particles in narrow microchannels may be subject to significant force variations owing to the roughness inherent in microfabricated channels etched on metal films.     

Pull-off force measurements between rough surfaces by atomic force microscopy

Direct measurements of the pull-off (adhesion) forces between pharmaceutical particles (beclomethasone dipropionate, a peptide-type material, and lactose) with irregular geometry and rough polymeric surfaces (series of polypropylene coatings, polycarbonate, and acrylonitrile-butadiene-styrene) were carried out using the atomic force microscope. These measurements showed that roughness of the interacting surfaces is the significant factor affecting experimentally measured pull-off forces. A broad distribution of pull-off force values was noted in the measurements, caused by a varying adhesive contact area for a particle located on rough substrate. The possibility of multiple points of contact between irregularly shaped pharmaceutical particles and substrate surfaces is demonstrated with nanoindentations of the particle in a fluoro-polymer film. Force-distance curves showing the "sawtooth" pattern are additional evidence that particles make contact with substrates at more than one point. Reduced adhesion of 10- to 14-microm-diameter lactose and peptide material particles to the polypropylene coatings with a roughness of 194 nm was found in this study. Similar pull-off force versus roughness relationships are also reported for the model spherical particles, silanized glass particle with a size of 10 microm and polystyrene particle with a diameter of 9 microm, in contact with polypropylene coatings of varying roughness characteristics. It was found that the model recently proposed by Rabinovich et al. (J. Colloid Interface Sci. 232, 1-16 (2000)) closely predicts the pull-off forces for glass and lactose particles. On the other hand, the adhesion of the peptide material and polystyrene particle to polypropylene is underestimated by about an order of magnitude with the theoretical model, in which the interacting substrates are treated as rigid materials. The underestimate is attributed to the deformation of the peptide material and polystyrene particles.     

Molecular dynamics simulation study of interaction between model rough hydrophobic surfaces

We study some aspects of hydrophobic interaction between molecular rough and flexible model surfaces. The model we use in this work is based on a model we used previously (Eun, C.; Berkowitz, M. L. J. Phys. Chem. B 2009, 113, 13222-13228), when we studied the interaction between model patches of lipid membranes. Our original model consisted of two graphene plates with attached polar headgroups; the plates were immersed in a water bath. The interaction between such plates can be considered as an example of a hydrophilic interaction. In the present work, we modify our previous model by removing the charge from the zwitterionic headgroups. As a result of this procedure, the plate character changes: it becomes hydrophobic. By separating the total interaction (or potential of mean force, PMF) between plates into the direct and the water-mediated interactions, we observe that the latter changes from repulsive to attractive, clearly emphasizing the important role of water as a medium. We also investigate the effect of roughness and flexibility of the headgroups on the interaction between plates and observe that roughness enhances the character of the hydrophobic interaction. The presence of a dewetting transition in a confined space between charge-removed plates confirms that the interaction between plates is strongly hydrophobic. In addition, we notice that there is a shallow local minimum in the PMF in the case of the charge-removed plates. We find that this minimum is associated with the configurational changes that flexible headgroups undergo as the two plates are brought together.     

An elastic-plastic hybrid adhesion model for contacting rough surfaces in the presence of molecularly thin lubricant

The study of adhesion has received considerable attention in recent years, partly due to advances in the design and fabrication of micro/nano devices. Many adhesion investigations are centered on single-spherical-contact models, which include the classic Johnson-Kendall-Roberts (JKR), improved Derjaguin-Muller-Toporov (IDMT), and Maugis-Dugdale (MD) models. Based on the IDMT single-asperity model, adhesive rough surface contact models have also been developed, which are valid for elastic and elastic-plastic contact conditions. A limitation of the IDMT-based models is that they are only valid for application cases with low adhesion parameter values. In this research, a contacting rough surface adhesion model was developed by combining an extended Maugis-Dugdale (EMD) model (which is only valid for elastic contacts) with an IDMT-based elastic-plastic adhesion model. The proposed model, termed the elastic-plastic hybrid adhesion model, is valid for the entire adhesion parameter range and also for elastic-plastic contacts. The proposed model gives results similar to the EMD rough surface model when the contact is primarily elastic. Moreover, the proposed model was compared to an IDMT-based model (ISBL model) and both gave similar results for contacts with low adhesion parameter values. With high adhesion parameter values, the ISBL model fails, whereas the proposed model correctly predicts higher adhesion. Last, based on the stiffness of the external force, the instability for adhesive rough surfaces in contact was also discussed, and it was postulated that a high peak value of the external force stiffness directly relates to the unstable contact process.     

Thermodynamics of DNA hybridization on surfaces

Hybridization of single-stranded DNA (ssDNA) targets to surface-tethered ssDNA probes was simulated using an advanced coarse-grain model to identify key factors that influence the accuracy of DNA microarrays. Comparing behavior in the bulk and on the surface showed, contrary to previous assumptions, that hybridization on surfaces is more thermodynamically favorable than in the bulk. In addition, the effects of stretching or compressing the probe strand were investigated as a model system to test the hypothesis that improving surface hybridization will improve microarray performance. The results in this regard indicate that selectivity can be increased by reducing overall sensitivity by a small degree. Taken as a whole, the results suggest that current methods to enhance microarray performance by seeking to improve hybridization on the surface may not yield the desired outcomes.     

Correlation between superhydrophobicity and the power spectral density of randomly rough surfaces

We show experimentally and analytically that for single-valued, isotropic, homogeneous, randomly rough surfaces consisting of bumps randomly protruding over a continuous background, superhydrophobicity is related to the power spectral density of the surface height, which can be derived from microscopy measurements. More precisely, superhydrophobicity correlates with the third moment of the power spectral density, which is directly related to the notion of Wenzel roughness (i.e., the ratio between the real area of the surface and its projected area). In addition, we explain why randomly rough surfaces with identical root-mean-square roughness values may behave differently with respect to water repellence and why roughness components with wavelength larger than 10 μm are not likely to be of importance or, stated otherwise, why superhydrophobicity often requires a contribution from submicrometer-scale components such as nanoparticles. The analysis developed here also shows that the simple thermodynamic arguments relating superhydrophobicity to an increase in the sample area are valid for this type of surface, and we hope that it will help researchers to fabricate efficient superhydrophobic surfaces based on the rational design of their power spectral density.     

Enhanced hydrophobicity of rough polymer surfaces

Molecular dynamics simulations were used to study the effect of periodic roughness of PE and PVC polymer surfaces on the hydrophobicity. Pillars of different lateral dimensions and heights were derived from flat crystalline surfaces, and the results of nanoscale simulations on the structured surfaces were compared with theoretical predictions of the Wenzel and Cassie equations. Hydrophobicity increased on all rough surfaces, but the increase was greater on the structured PE surfaces because of the larger water contact angle on the flat PE surface than the corresponding PVC surface. Equally sized pillar structures on the two polymers resulted in different equilibrium wetting geometries. Composite contacts were observed on rough PE surfaces, and the contact angle increased with decreasing contact area between the solid and the liquid. Opposite results were obtained for rough PVC surfaces; the contact angle increased with the solid-liquid contact area, in agreement with Wenzel's equation. However, the composite contact was observed if the energies of the wetted and composite contacts were almost equal. Good agreement was obtained between the simulated contact angles and equilibrium droplet shapes and the theories but there were also some limitations of the nanoscale simulations.     

Contact angle measurement on rough surfaces

A new method for the measurement of apparent contact angles at the global energy minimum on real surfaces has been developed. The method consists of vibrating the surface, taking top-view pictures of the drop, monitoring the drop roundness, and calculating the contact angle from the drop diameter and weight. The use of the new method has been demonstrated for various rough surfaces, all having the same surface chemistry. In order to establish the optimal vibration conditions, the proper ranges for the system parameters (i.e., drop volume, vibration time, frequency of vibration, and amplitude of vibration) were determined. The reliability of the method has been demonstrated by the fact that the ideal contact angles of all surfaces, as calculated from the Wenzel equation using the measured apparent contact angles, came out to be practically identical. This ideal contact angle has been compared with three methods of calculation from values of advancing and receding contact angles.     

Electromagnetic interactions with rough metal surfaces

When surfaces are structured on the scale of the wavelength, we can expect incident light to be strongly modified by the surface. This is especially the case when the surface is metallic. We have developed a formalism for computing these modifications, closely analogous to electron scattering theory, which we briefly review and present some results for optical properties of, and electron energy loss in, colloids. Our main theme is another effect associate with rough or structured metallic surfaces: Surface Enhanced Raman Scattering, or SERS. We model the rough surface by a periodic array of spheres and obtain the correct magnitude for the enhancement and for the frequency shifts observed.