A critical assessment of the specific role of microwave irradiation in the synthesis of ZnO micro- and nanostructured materials

A rapid, microwave-assisted hydrothermal method has been developed to access ultrafine ZnO hexagonal microrods of about 3-4 μm in length and 200-300 nm in width by using a 1:5 zinc nitrate/urea precursor system. The size and morphology of these ZnO materials can be influenced by subtle changes in precursor concentration, solvent system, and reaction temperature. Optimized conditions involve the use of a 1:3 water/ethylene glycol solvent system and 10 min microwave heating at 150 °C in a dedicated single-mode microwave reactor with internal temperature control. Carefully executed control experiments ensuring identical heating and cooling profiles, stirring rates, and reactor geometries have demonstrated that for these preparations of ZnO microrods no differences between conventional and microwave dielectric heating are observed. The resulting ZnO microrods exhibited the same crystal phase, primary crystallite size, shape, and size distribution regardless of the heating mode. Similar results were obtained for the ultrafast preparation of ZnO nanoparticles with diameters of approximately 20 nm, synthesized by means of a nonaqueous sol-gel process at 200 °C from a Zn(acac)(2) (acac=acetylacetonate) precursor in benzyl alcohol. The specific role of microwave irradiation in enhancing these nanomaterial syntheses can thus be attributed to a purely thermal effect as a result of higher reaction temperatures, more rapid heating, and a better control of process parameters.     

Microwave synthesis of zinc sulfite and porous zinc oxide microrods

ZnSO(3) microrods with uniform size and shape can be prepared under microwave irradiation at much higher speed than a conventional heating bath, usually in minutes. The annealing of ZnSO(3) microrods produced porous ZnO microrods with pore size between 50-200 nm.     

微波加热在高岭石表面制备ZnO纳米微晶及其机理分析

报道了一种新的制备纳米氧化锌的方法, 即在微波辐射条件下, 将熔融态聚乙二醇(PEG)直接插入到高岭石层间, 继续延长辐射时间使高岭石发生剥片. 以剥片的高岭石片晶为模板, 经微波加热水解, 在其表面合成了簇状纳米氧化锌晶须.     

Preparation and Studies of ZnO:Al Films and Powders

ZnO:Al (0–10 at% Al) films and powders were produced using acac-modified methoxy-ethoxide precursors, obtained from Zn(C₂H₅)₂ and Al₄(OPr ⁱ )₁₂. The conversion to oxide powders was monitored with TGA and DSC, and the phase development was investigated with XRD, FT-IR spectroscopy, and TEM-EDS. The gels obtained by air-hydrolysis contained ca 0.5 acac/(Zn + Al) and a small amount of water and hydroxyls. All residual groups were removed to yield ZnO:Al by heating to ca 400°C. The powders obtained at 400 and 500°C were elementally homogeneous, and consisted of hex-ZnO:Al as ca 3–5 (10 at% Al) or 20–30 (3 at% Al) nm sized crystalline particles. Spin-coating on quartz, Si/SiO₂, and window glass, followed by heating to 500°C resulted in 150–200 nm thick films of hex-ZnO:Al. 500 nm thick films were obtained by repeating the deposition and heat-treatment twice. The films were visually very clear and the measured transmittance high over the 400–800 nm range (91–93% at 800 nm) for ca 300 nm thick films.     

Microwave synthesis of CdSe and CdTe nanocrystals in nonabsorbing alkanes

Controlling nanomaterial growth via the "specific microwave effect" can be achieved by selective heating of the chalcogenide precursor. The high polarizability of the precursor allows instantaneous activation and subsequent nucleation leading to the synthesis of CdSe and CdTe in nonmicrowave absorbing alkane solvents. Regardless of the desired size, narrow dispersity nanocrystals can be isolated in less than 3 min with high quantum efficiencies and elliptical morphologies. The reaction does not require a high temperature injection step, and the alkane solvent can be easily removed. In addition, batch-to-batch variance in size is 4.2 +/- 0.14 nm for 10 repeat experimental runs. The use of a stopped-flow reactor allows near continuous automation of the process leading to potential industrial benefits.     

High‐rate crystallization of polycarbonate in spincast thin film

Surface morphology of bisphenol‐A polycarbonate (BAPC) thin films, with thickness ranging from 30 to 1000 nm on silicon substrates was studied by atomic force microscopy. The films were prepared by spincasting from 1,2‐dichloroethane solutions of 0.25–5.0 wt % BAPC. Even though longer annealing than 250 h was necessary for complete crystallization for bulk BAPC, high crystallinity was observed for 30 nm thick film after annealing at 200 °C for 48 h in vacuum. Positron annihilation lifetime spectroscopy measurements showed that the free volume hole size in 30 nm thick film was larger than that of bulk at 200 °C. Comparison of the BAPC concentration in the precursor solution with the overlap concentration suggests that the high crystallinity of the 30 nm BAPC film is due to less entangled chains caused by rapid removal of the solvent from the dilute solution. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Ziegler-type nickel-based hydrogenation catalysts: The effect of the water content of the nickel precursor on the size and nature of the resulting particles

The size and nature of the nanoparticles forming in systems based on Ni(acac)₂ · nH₂O (n = 0, 0.5, 3.0) and AlEt₃ have been determined by high-resolution electron microscopy and X-ray microanalysis. The nickel cluster size depends on the water content of the precursor. The average particle diameter increases from 1.2 nm (Ni(acac)₂ · 0.5H₂O precursor) to 2.4 nm (Ni(acac)₂ · 3H₂O precursor). A homogeneous solution forms in the Ni(acac)₂–5AlEt₃ system, as was demonstrated by examining the system under an electron microscope whose resolving power allows particles larger than 0.7 nm to be detected.     

In situ SAXS/WAXS of zeolite microwave synthesis: NaY, NaA, and beta zeolites.

A custom waveguide apparatus is constructed to study the microwave synthesis of zeolites by in situ small-angle X-ray scattering (SAXS) and wide-angle X-ray scattering (WAXS). The WR-284 waveguide is used to heat precursor solutions using microwaves at a frequency of 2.45 GHz. The reaction vessels are designed to include sections of thin-walled glass, which permit X-rays to pass through the precursor solutions with minimal attenuation. Slots were machined into the waveguide to provide windows for X-ray energy to enter and scatter from solutions during microwave heating. The synthesis of zeolites with conventional heating is also studied using X-ray scattering in the same reactor. SAXS studies show that the crystallization of beta zeolite and NaY zeolite is preceded by a reorganization of nanosized particles in their precursor solutions or gels. The evolution of these particles during the nucleation and crystallization stages of zeolite formation depends on the properties of the precursor solution. The synthesis of NaA and NaX zeolites and sodalite from a single zeolite precursor is studied by microwave and conventional heating. Microwave heating shifts the selectivity of this synthesis in favor of NaA and NaX over sodalite; conventional heating leads to the formation of sodalite for synthesis from the same precursor. The use of microwave heating also led to a more rapid onset of NaA zeolite product crystallization compared to conventional heating. Pulsed and continuous microwave heating are compared for zeolite synthesis. The resulting rates of formation of the zeolite products, and the relative amounts of the products determined from the WAXS spectra, are similar when either pulsed or continuous microwave heating is applied in the reactor while maintaining the same synthesis temperature. The consequences of these results in terms of zeolite synthesis are discussed.     

Microwave synthesis of zeolites. 2. Effect of vessel size, precursor volume, and irradiation method

The enhancement of synthesis reactions under microwave heating is dependent on many complex factors. We investigated the importance of several reaction engineering parameters relevant to microwave synthesis. Of interest to this investigation were the reaction vessel size, volume of precursor reacted, microwave power delivery, and microwave cavity design. The syntheses of NaY zeolite and beta-zeolite were carried out under a number of varying conditions to determine the influence of these parameters on the nucleation rate, the crystallization rate, and the particle size and morphology. The rates of NaY and beta-zeolite nucleation and crystallization were more rapid in the multimode CEM MARS-5 oven compared to the more uniform field CEM Discover. The faster synthesis rate in the MARS-5 may be the result of the multimode microwave electric field distribution. Slower rates of NaY and beta-zeolite formation observed in the Discover and a circular waveguide may be the result of a more uniform microwave electric field distribution. Changes in reaction vessel size and precursor volume during the microwave synthesis of beta- and NaY zeolite were found to influence the rate of zeolite formation. These results indicate that reactor geometry needs to be considered in the design of systems used for microwave synthesis. Comparative synthesis reactions were carried out with conventional heating, and microwave heating was shown to be up to over an order of magnitude faster for most of these syntheses.     

Solid State Synthesis and Characterization of Zinc Oxide (ZnO) Microflakes by [Bis(acetylacetonato)zinc(II)] and Sodium Hydroxide at Room Temperature

A novel and simple one-step solid state reaction in the presence of a suitable surfactant, sodium dodecyl sulfate (SDS), and a novel precursor, [bis(acetylacetonato)zinc(II)]; [Zn(acac)₂]; has been developed to synthesize uniform zinc oxide microflakes with an average thickness of 0.3–2.4 μm. In the absence of SDS the product samples contained microrods. The formation of zinc oxide microflakes depends on the molar ratio of Zn(II)/SDS and the experimental procedure. The products were characterized by X-ray diffraction, photoluminescence spectroscopy, FT-IR spectroscopy, surface area, scanning electron microscopy and transmission electron microscopy to depict the phase and morphology. The synthesized ZnO microflakes have a hexagonal zincite structure.     

Time growing comparison for ZnO nanorod by using microwave irradiation method

In this study, zinc oxide (ZnO) nanorod were successfully prepared at different growth times (15, 30 and 60 min) using the microwave irradiation method. The ZnO nanorods were simply synthesized at a low temperature (90 °C) with low power microwave assisted heating (about 100 W) and a subsequent ageing process. The synthesized nanorod were characterized using X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), energy dispersive X-ray (EDX) and Ultraviolet–Visible spectroscopy (UV–Vis). The FESEM images showed nanorods with diameter ranging between 50 and 150 nm, and length of 150–550 nm. The XRD results indicate that ZnO nanorods of different time of growth exhibits pure wurtzite structure with lattice parameters of 3.2568 and 5.2125 Å. UV–Vis characterization showed that energy gap decreases with increase in time. The result also shows that growth of ZnO at 60 min produces an energy band gap of 3.15 eV. In general, the results of the study confirm that the microwave irradiation method is a promising low temperature, cheap and fast method for the production of ZnO nanostructures.     

Microwave Flow: A Perspective on Reactor and Microwave Configurations and the Emergence of Tunable Single‐Mode Heating Toward Large‐Scale Applications

Microwave heating in chemical reactions was first reported in 1986. There have since been many reports employing microwave heating in organic chemistry, where microwave heating has afforded higher yields of products in shorter time periods. However, such reactions are challenging to scale in batch due to the limited penetration depth of microwaves as well as the wave propagation dependence on cavity size. Continuous flow has addressed both these issues, enabling scalability of microwave processes. As such, a host of reports employing microwave flow chemistry have emerged, employing various microwave heating and reactor configurations in the context of either custom‐built or commercial apparatus. The focus of this review is to present the benefits of microwave heating in the context of continuous flow and to characterize the different types of microwave flow apparatus by their design (oscillator, cavity type and reactor vessel). We advocate the adoption of tunable, solid‐state oscillator single‐mode microwave flow reactors which are more versatile heaters, impart better process control and energy efficiency toward laboratory and larger‐scale synthetic chemistry applications.     

Preparation and optical properties of composite materials based on polybenzimidazole and silver nanoparticles

Rigid-chain heat resistant polymers (with poly-2,2'-p-oxydiphenylene-5,5′-bisbenzimidazole as example) were impregnated for the first time with a silver-containing precursor in formic acid and in supercritical carbon dioxide. A procedure allowing the precursor reduction to silver nanoparticles both throughout the volume by thermal annealing of the films in the temperature interval 100–150°С and in the targeted mode using lasers operating at 405 and 532 nm was developed. It opens prospects for developing a process for production of heatresistant optical gratings and light guides. The reduces nanoparticles and their agglomerates have the size in the interval 50–200 nm and give a plasmon band in the range 450–460 nm.     

Temperature effect on the structure and characteristics of ZnS-based quantum dots

The synthesis of zinc sulfide (ZnS) quantum dots (QDs) by microwave heating in a water-ethanol medium is proposed. The effect of the synthesis temperature (80 °C, 100 °C, 120 °C, and 150 °C) on the QD characteristics is examined. Based on the analysis of X-ray diffraction profiles the conclusion is drawn that the hexagonal ZnS phase of wurtzite type with an average nanocrystal size of 2.6-3.7 nm forms in the synthesized QDs. The nanocrystallite size is found to increase with the QD synthesis heating temperature. The analysis of X-ray absorption spectra (XANES) at the zinc K-edge indicates a higher crystallinity of the QD samples prepared at higher synthesis temperatures. The combined analysis of X-ray diffraction profiles, optical diffuse reflectance spectra, and X-ray absorption spectra implies the following possible QD structure: the pure hexagonal ZnS phase of wurtzite type in the bulk of nanoparticles and the amorphous ZnO phase in the surface layer of nanoparticles.     

Microwave Heating in Organic Synthesis: Decarboxylation of Malonic Acid Derivatives in Water

Microwave heating permits rapid decarboxylation (15 min, 80–98% isolated yields) of malonic acids in water when employing a microwave autoclave mode and high reaction temperature and power (190°C; 800 Watts).     

电合成系列锌配合物及纳米ZnO的制备

采用锌金属为“牺牲”阳极,首次在无隔膜电解槽中,电化学一步法制备了纳 米ZnO前驱体锌配合物Zn(OEt)_2, Zn(OBu)_2, Zn(acac)_2, Zn(OEt)_2(acac)_2, Zn(OBu)_2(acac)_2(acac为乙酰丙酮基),产物通过红外光谱(FTIR)、拉曼光谱和 核磁共振进行表征。同时采用含Zn(OEt)_2(acac)_2的电解液直接水解制备纳米 ZnO粉体,纳米ZnO通过拉曼光谱、X射线粉末衍射(XRD)和透射电子显微镜（TEM） 进行表征。实验表明电解时防止阳极钝化,控制温度在50～60 ℃之间,采用有机 胺溴化物为导电盐,可以提高电合成效率;电解合成Zn(acac)_2, Zn(OEt)_2 (acac)_2, Zn(OBu)_2(acac)_2的电流效率比Zn(OEt)_2, Zn(OBu)_2高,其中Zn (OEt)_2(acac)_2适宜作为溶胶-凝胶法制备纳米ZnO的原料,制备得到的纳米ZnO经 600 ℃煅烧后呈球形单分散结构,平均粒径在5～10nm左右。     

A Mechanistic Study of the Multiple Roles of Oleic Acid in the Oil-Phase Synthesis of Pt Nanocrystals

Oleic acid (OAc) is commonly used as a surfactant and/or solvent for the oil-phase synthesis of metal nanocrystals but its explicit roles are yet to be resolved. Here, we report a systematic study of this problem by focusing on a synthesis that simply involves heating of Pt(acac)₂ in OAc for the generation of Pt nanocrystals. When heated at 80 °C, the ligand exchange between Pt(acac)₂ and OAc leads to the formation of a Pt^II–oleate complex that serves as the actual precursor to Pt atoms. Upon increasing the temperature to 120 °C, the decarbonylation of OAc produces CO, which can act as a reducing agent for the generation of Pt atoms and thus formation of nuclei. Afterwards, several catalytic reactions can take place on the surface of the Pt nuclei to produce more CO, which also serves as a capping agent for the formation of Pt nanocrystals enclosed by {100} facets. The emergence of Pt nanocrystals further promotes the autocatalytic surface reduction of Pt^II precursor to enable the continuation of growth. This work not only elucidates the critical roles of OAc at different stages in a synthesis of Pt nanocrystals, but also represents a pivotal step forward toward the rational synthesis of metal nanocrystals.     

Synthesis,Characterization and Optical Properties of BaMoO<Subscript>4</Subscript> Synthesized by Microwave Induced Plasma Method

BaMoO₄ crystals were synthesized by a 900 W microwave induced plasma process (MIP) for 40, 60, 120 and 140 min. Phase, morphology, vibrational mode and energy gap were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), photoluminescence (PL) spectroscopy, Fourier transform infrared (FTIR) spectroscopy and UV-visible spectroscopy. In this research, the phase and morphology of product were influenced by microwave heating time. The sample processed for 140 min shows spherical particles tetragonal BaMoO₄ phase with size of 200–700 nm in diameter. BaMoO₄ with band gap of 3.35 eV shows a blue emission wavelength at 440 nm.     

Synthesis of nanocrystalline ZnO by the thermal decomposition of [Zn(H<Subscript>2</Subscript>O)(O<Subscript>2</Subscript>C<Subscript>5</Subscript>H<Subscript>7</Subscript>)<Subscript>2</Subscript>] in isoamyl alcohol

It was studied how the conditions of heat treatment of a [Zn(H₂O)(O₂C₅H₇)₂] solution in isoamyl alcohol at 120–140°C for 2–60 min affect the precursor decomposition mechanism and the characteristics of the obtained nanocrystalline zinc oxide. In all the cases, the product was a crystalline substance with the wurtzite structure and a size of crystallites of 14–18 nm, which was independent of the synthesis conditions. The thermal behavior and microstructure of the separated and dried nanostructured ZnO powder were investigated. It was determined how the duration and temperature of the heat treatment of the precursor solution affects the microstructure of ZnO coatings dip-coated onto glass substrates using dispersions produced at 120 and 140°C. The nanosized ZnO application procedure was shown to be promising for creating a gas-sensing layer of chemical gas sensors for detecting 1% H₂ (\(R_0 /R_{H_2 } \) was 58 ± 2 at an operating temperature of 300°C) and 4 ppm NO₂ (\(R_{NO_2 } /R_0\) were 15 ± 1 and 1.9 ± 0.1 at operating temperatures of 200 and 300°C, respectively).     

Microwave plasma growth and high spatial resolution cathodoluminescent spectrum of tetrapod ZnO nanostructures

A novel microwave plasma assisted by tube furnace heating system is designed to grow tetrapod ZnO nanostructures. Under optimal reaction conditions, Zn powder is oxidated to form the tetrapod ZnO with straight and uniform four legs (nanorods), bearing diameters ranging from 10 to 25 nm and lengths up to 160 nm. High-resolution transmission electron microscopy analyses reveals that the tetrapod ZnO nanostructures are perfect crystalloid. High spatial resolution cathodoluminescent spectrum for individual tetrapod ZnO nanostructure shows only a strong ultraviolet emission at 385 nm.