Effect of heater size on ultrasonic enhancement of boiling in water and surfactant solutions

Experiments were performed to study enhancement of heat transfer from the wire of d = 50 µm and the tube of d = 1.5 mm in subcooled pool boiling by ultrasonic waves. The working fluids are clean water and Alkyl (8-16) Glucoside surfactant solutions of different concentrations and bulk temperature 30 °C. The wire resistance was translated to the temperature, using the calibration data, the temperature of the tube was measured by thermocouple. The differences between effect of ultrasonic field on boiling in water for heaters of d = 50 µm and d = 1.5 mm may be summarized as follows: for boiling on the wire of d = 50 µm in subcooled water, T_b = 30 °C, enhancement of heat transfer coefficient due to applied ultrasonic field is about 70% and 20% at heat flux q = 620 kW/m² and q = 1350 kW/m², respectively. For boiling in surfactant solutions at the same boiling conditions enhancement of heat transfer coefficient is in the range of 5–10% at heat flux q = 620 kW/m² and 10–16% at heat flux q = 1350 kW/m² depending on solution concentration. For boiling on the tube of d= 1.5 mm in subcooled water, T_b= 30 ℃, enhancement of heat transfer coefficient due to applied ultrasonic field is about 50% and 45% at heat flux q = 500 kW/m² and q = 2500 kW/m², respectively. The same values are obtained for boiling in surfactant solution of concentration C = 250 ppm. For the wire of d = 50 µm the heat transfer enhancement due to acoustic vibrations in surfactant solutions is not as strong as in water. This fact may be considered as evidence of significant role of relationship between jet flow and ultrasonic field.     

Flow boiling heat transfer of R134a,R236fa and R245fa in a horizontal 1.030 mm circular channel

This research focuses on acquiring accurate flow boiling heat transfer data and flow pattern visualization for three refrigerants, R134a, R236fa and R245fa in a 1.030 mm channel. We investigate trends in the data, and their possible mechanisms, for mass fluxes from 200 to 1600 kg/m²s, heat fluxes from 2.3 kW/m² to 250 kW/m² at T_sat = 31 °C and ΔT_sub from 2 to 9 K. The local saturated flow boiling heat transfer coefficients display a heat flux and a mass flux dependency but no residual subcooling influence. The changes in heat transfer trends correspond well with flow regime transitions. These were segregated into the isolated bubble (IB) regime, the coalescing bubble (CB) regime, and the annular (A) regime for the three fluids. The importance of nucleate boiling and forced convection in these small channels is still relatively unclear and requires further research.     

Flow instability and transient flow patterns inside intercrossed silicon microchannel array in a micro-timescale

The objective of this study is to visualize the transient flow patterns and heat transfer behaviors at low mass fluxes and high heat fluxes. The silicon chip consists of the intercrossed microchannel array with 10 triangular microchannels with the hydraulic diameter of 155.4 μm, and five transverse trapezoid microchannels, separating the triangular microchannels into six independent zones. The chip is horizontally positioned. Liquid acetone is used as the working fluid. Tests were performed in the range of mass flux 40–80 kg/m² s and heat flux 107–216 kW/m².     

Radiative heat flux characteristics of methane flames in oxy-fuel atmospheres

Oxy-fuel combustion is a promising alternative for power generation with CO₂ capture, where the fuel is burned in an atmosphere enriched with oxygen and CO₂ is used as a diluent. This type of combustion is characterised by uncommon characteristics in terms of thermal heat transfer budget as compared to air supported systems. The study presents experimental results of radiative heat flux along the flame axis and radiant fractions of non-premixed jet methane flames developing in oxy-fuel environments with oxygen concentrations ranging from 35% to 70%, as well as in air. The flames investigated have inlet Reynolds numbers from 468 to 2340. The data collected have highlighted the effects of the flame structure and thermo-chemical properties of oxy-fuel combustion on the heat flux radiated by the flames. It was first observed that peak heat flux increases considerably with oxygen concentration. More generally the radiant fraction increases with both increasing Reynolds number in the laminar regime and oxygen concentration. It was found that despite a difference in flame temperature, the radiative characteristics of the flames (heat flux distributions and radiant fraction) in air were similar to those with 35% O₂ in CO₂. The radiative properties of flames in oxy-fuel atmosphere with CO₂ as diluents appear to be dominated by the flame temperature.     

Analysis on heat transfer correlations of supercritical CO<Subscript>2</Subscript> cooled in horizontal circular tubes

The objective of the present study is to analyze the heat transfer correlations of supercritical CO₂ cooled in horizontal circular tubes. In the paper, heat transfer correlations are first reviewed and compared with the experimental data at different heat fluxes. The results show that most of the previous correlations agree well with the experimental data under lower heat flux, but fail to predict the heat transfer coefficient well when the heat flux is as high as 33 kW/m². The study of buoyancy effect on convective heat transfer shows that buoyancy effect significantly affects the heat transfer with the increase of heat flux, and both free and forced convections operate in the turbulence flow during supercritical CO₂ cooling process. The influencing factors on heat transfer coefficient are summarized and the new correlation can be developed with the four dimensionless numbers.     

Effect of EHD on heat transfer enhancement during two-phase condensation of R-134a at high mass flux in a horizontal smooth tube

In this study, effect of electrohydrodynamic (EHD) on the condensation heat transfer enhancement and pressure drop of pure R-134a are experimentally investigated. The test section is a 2.5 m long counterflow double tube heat exchanger with refrigerant flowing in the inner tube and cooling water flowing in the annulus. The inner tube is made from smooth horizontal copper tubing of 9.52 mm outer diameter. The electrode is made from stainless steel wire of 1.47 mm diameter. The test runs are performed at average saturated temperatures ranging between 40 and 60°C, mass flux ranging between 200 and 600 kg/m² s, heat flux ranging between 10 and 20 kW/m² and applied voltage at 2.5 kV. For the presence of the electrode, the experimental results indicate that the maximum heat transfer enhancement ratio is around 30% while the maximum increase in pressure drop is about 25%.     

Explosive boiling of water in parallel micro-channels

The objective of this study is to visualize the flow pattern and to measure heat transfer coefficient during explosive boiling of water in parallel triangular micro-channels. Tests were performed in the range of inlet Reynolds number 25–60, mass flux 95–340 kg/m²s, and heat flux 80–330 kW/m².The flow visualization showed that the behavior of long vapor bubbles, occurring in a micro-channel at low Reynolds numbers, was not similar to annular flow with interposed intermitted slugs of liquid between two long vapor trains. This process may be regarded as explosive boiling with periodic wetting and dryout.In the presence of two-phase liquid–vapor flow in the micro-channel, there are pressure drop oscillations, which increase with increasing vapor quality.This study shows strong dependence of the heat transfer coefficient on the vapor quality. The time when liquid wets the heated surface decreases with increasing heat flux. Dryout occurs immediately after venting of the elongated bubble.     

FC72 and FC87 nucleate boiling inside a narrow horizontal space

This paper presents new experimental results for saturated nucleate boiling of FC72 and FC87 on a horizontal copper disc, at atmospheric pressure, for different degrees of confinement, s, in the range of 0.1-13 mm, and with two kinds of confining element, for low and moderated heat fluxes (?40 kW/m²), on both a downward and an upward facing heating surface. For low heat flux a decrease of the confinement gap causes an enhancement of the boiling and a decrease in the dryout heat flux. A visualization of the boiling phenomenon shows the effect of confinement and heat flux on the liquid-vapor configuration.     

Periodic flow boiling in a non-uniformly heated microchannel heat sink

Hydrodynamic and thermal characteristics of flow boiling in a non-uniformly heated microchannel were studied. Experiments were performed with a single microchannel and a series of microheaters to study the microscale boiling of water under axially non-uniform heat input conditions. A simultaneous real time visualization of the flow pattern was performed with the measurement of experimental parameters. Tests were performed over a mass flux of 309.8 kg/m² s, and heat flux of 200–600 kW/m². Test results showed different fluctuations of heated wall temperature, pressure drop, and mass flux with variations of the heat input along the flow direction. The unique periodic flow boiling in a single microchannel was observed at all heat flux conditions except for the increasing heat input distribution case which is the nearly uniform effective heat input distribution condition. The instability is correlated with flow pattern transition. For the nearly uniform effective heating condition, no fluctuation of the wall temperature, pressure drop, or mass flux was observed. We can relieve the instability by increasing total heat input along the flow direction and predict the instability using the transition criteria and flow pattern map.     

Computational investigation of hydrodynamics,coal combustion and NOx emissions in a tangentially fired pulverized coal boiler at various loads

This work presents a computational investigation of hydrodynamics, coal combustion and NOx emissions in a tangentially fired pulverized coal boiler at different loads (630, 440 and 300 MW; relative loads of 100%, 70% and 48%) to clarify the effect of load change on the furnace processes. A computational fluids dynamics model was established; the flow field, temperature profile, species concentration and NOx emissions were predicted numerically; and the influence of burner tilt angles was evaluated. Simulation results indicate that a decrease in boiler load decreases the gas velocity, attenuates the airflow rotations, and increases the tangent circle size. The high-temperature zone and flame moved toward the side walls. Such behaviors impair air–fuel mixing, heat transfer and steady combustion in the furnace. In terms of species concentrations, a decrease in boiler load increased the O₂ content, decreased the CO content, and decreased the char burnout rates only slightly. A change in boiler load from 630 to 440 and 300 MW increased the NOx emissions from 202 to 234 and 247 mg/m³, respectively. Burner tilt angles are important in coal combustion and NOx emissions. A burner angle of –15° favors heat transfer and low NOx emissions (<185 mg/m³) for the current tangentially fired boiler.     

Carbon dioxide flow boiling in a single microchannel - Part II: Heat transfer

Flow boiling heat transfer coefficients of CO₂ have been measured in a single microchannel. Experiments were carried out in a horizontal stainless steel tube of 0.529 mm inner diameter, for three temperatures (−10, −5 and 0 °C), with the mass flux ranging from 200 to 1200 kg/m² s and the heat flux varying from 10 to 30 kW/m². The investigation covered qualities from zero to the dryout inception, i.e. pre-dryout conditions. Compared to larger microchannels and positive temperatures, a higher contribution of convective boiling was found, with a larger heat transfer coefficient than for pure nucleate boiling. Mainly two heat transfer regimes were found, depending on the boiling number (Bo). For Bo > 1.1 × 10⁻⁴, the heat transfer coefficient was highly dependent on the heat flux and moderately influenced by the quality and the mass flux. For Bo < 1.1 × 10⁻⁴, the heat transfer coefficient was hardly affected by the heat flux but strongly influenced by the quality and the mass flux. In addition, dryout results were reported. The effect of the mass flux on the dryout inception quality was found to be highly dependent on the heat flux and the saturation temperature.     

Freon R141b flow boiling in silicon microchannel heat sinks: experimental investigation

This paper presents experimental investigations on Freon R141b flow boiling in rectangular microchannel heat sinks. The main aim is to provide an appropriate working fluid for microchannel flow boiling to meet the cooling demand of high power electronic devices. The microchannel heat sink used in this work contains 50 parallel channels, with a 60 × 200 (W × H) μm cross-section. The flow boiling heat transfer experiments are performed with R141b over mass velocities ranging from 400 to 980 kg/(m² s) and heat flux from 40 to 700 kW/m², and the outlet pressure satisfying the atmospheric condition. The fluid flow-rate, fluid inlet/outlet temperature, wall temperature, and pressure drop are measured. The results indicate that the mean heat transfer coefficient of R141b flow boiling in present microchannel heat sinks depends heavily on mass velocity and heat flux and can be predicted by Kandlikar’s correlation (Heat Transf Eng 25(3):86–93, 2004). The two-phase pressure drop keeps increasing as mass velocity and exit vapor quality rise.     

Experimental investigation on heat transfer and frictional characteristics of vertical upward rifled tube in supercritical CFB boiler

Water wall design is a key issue for supercritical Circulating Fluidized Bed (CFB) boiler. On account of the good heat transfer performance, rifled tube is applied in the water wall design of a 600 MW supercritical CFB boiler in China. In order to investigate the heat transfer and frictional characteristics of the rifled tube with vertical upward flow, an in-depth experiment was conducted in the range of pressure from 12 to 30 MPa, mass flux from 230 to 1200 kg/(m² s), and inner wall heat flux from 130 to 720 kW/m². The wall temperature distribution and pressure drop in the rifled tube were obtained in the experiment. The normal, enhanced and deteriorated heat transfer characteristics were also captured. In this paper, the effects of pressure, inner wall heat flux and mass flux on heat transfer characteristics are analyzed, the heat transfer mechanism and the frictional resistance performance are discussed, and the corresponding empirical correlations are presented. The experimental results show that the rifled tube can effectively prevent the occurrence of Departure from Nucleate Boiling (DNB) and keep the tube wall temperature in a permissible range under the operating condition of supercritical CFB boiler.     

Experimental investigation of heat transfer in vertical upward and downward supercritical CO2 flow in a circular tube

An experimental investigation of turbulent heat transfer in vertical upward and downward supercritical CO₂ flow was conducted in a circular tube with an inner diameter of 4.5 mm. The experiments were performed for bulk fluid temperatures from 29 to 115 °C, pressures from 74.6 to 102.6 bar, local wall heat fluxes from 38 to 234 kW/m², and mass fluxes from 208 to 874 kg/m² s. At a moderate wall heat flux and low mass flux, the wall temperature had a noticeable peak value for vertical upward flow, but increased monotonically along the flow direction without a peak value for downward flow. The ratios of the experimental Nusselt number to the value obtained from a reference correlation were compared with Bo^* and q⁺ distributions to observe the buoyancy and flow-acceleration effects on heat transfer. In the experimental range of this study, the flow acceleration predominantly affected the heat-transfer phenomena. Based on an analysis of the shear-stress distribution in the turbulent boundary layer and the significant variation of the specific heat across the turbulent boundary layer, a new heat-transfer correlation for vertical upward and downward flow of supercritical pressurized fluid was developed; this correlation agreed with various experimental datasets within ±30%.     

Flow boiling heat transfer with HFC mixtures in a smooth horizontal tube. Part II: Assessment of predictive methods

In tube heat transfer characteristics of R410A and R404A have been experimentally investigated in a smooth horizontal tube made of stainless steel with an inner diameter of 6 mm and a length of 6 m, uniformly heated by the Joule effect. The evaporation pressures has been varied within the range from 3 to 12 bar, the refrigerant mass flux within the range from 290 to 1100 kg/m² s and the heat flux within the range from 11 to 39 kW/m². In this paper attention is focused on the comparison between experimental results and theoretical results predicted with the most known correlations from literature. The best agreement was found with the results of the correlation of Kandlikar [J. Heat-Transfer, 112 (1990) 219]. A modification of the Kandlikar correlation has been proposed in the present paper to predict the local heat transfer coefficients obtained with the test facility. A correction factor that enhance the influence of the nucleate boiling term has been introduced to take into account the influence of the reduced pressure on the heat transfer coefficients.     

Evaporation heat transfer and flow characteristics of R-134a flowing through internally grooved tubes

This article describes experimental investigations of the heat transfer coefficient and pressure drop of R-134a flowing inside internally grooved tubes. The test tubes are one smooth tube and four grooved tubes. All test tubes are made from type 304 stainless steel, have an inner diameter of 7.1 mm, are 2,000 mm long and are installed horizontally. The test section is uniformly heated by a DC power supply to create evaporation conditions. The groove depth of all grooved tubes is fixed at 0.2 mm. The experimental conditions are conducted at saturation temperatures of 20, 25 and 30°C, heat fluxes of 5, 10 and 15 kW/m², and mass fluxes of 300, 500 and 700 kg/m² s. The effects of groove pitch, mass flux, heat flux, and saturation temperature on heat transfer coefficient and frictional pressure drop are discussed. The results illustrate that the grooved tubes have a significant effect on the heat transfer coefficient and frictional pressure drop augmentations.     

Flow boiling heat transfer with HFC mixtures in a smooth horizontal tube. Part I: Experimental investigations

The substitution of working fluids in vapour-compression plants causes major problems, because of a reduced plant performance. Therefore, extremely accurate design procedures are needed, because the relative sizing of each plant-component is essential for the cycle performance. For this reason, the knowledge of the heat-transfer characteristics of new fluids in condensers and evaporators is mandatory. The heat-transfer characteristics of R410A and R404A were experimentally investigated and analyzed as a function of evaporating pressure, heat- and mass flux. The test section was a smooth, horizontal, stainless steel tube (6 mm ID, 6 m length) uniformly heated by the Joule effect. The working parameter was varied within the following ranges: evaporating pressure 3–12 bar, refrigerant mass-flux 290–1100 kg/m² s, heat flux 11–39 kW/m², respectively.     

Periodic boiling in parallel micro-channels at low vapor quality

Based on experimental investigations the present study evaluates instability and heat transfer phenomenon under condition of periodic flow boiling of water and ethanol in parallel triangular micro-channels. Tests were performed in the range of hydraulic diameter 100–220 μm, mass flux 32–200 kg/m² s, heat flux 120–270 kW/m², vapor quality x = 0.01–0.08. The period between successive events depends on the boiling number and decreases with an increase in the boiling number. The initial film thickness decreases with increasing heat flux. When the liquid film reached the minimum initial film thickness CHF regime occurred. Temporal variations of pressure drop, fluid and heater temperatures were periodic. Oscillation frequency is the same for the pressure drop, for the fluid temperature at the outlet manifold, and for the mean and maximum heater temperature fluctuations. All these fluctuations are in phase. The CHF phenomenon is different from that observed in a single channel of conventional size. A key difference between micro-channel heat sink and single conventional channel is amplification of parallel-channel instability prior to CHF. The dimensionless experimental values of the heat transfer coefficient are presented as the Nusselt number dependence on the Eotvos number and the boiling number.     

Experimental study on critical heat flux in bilaterally heated narrow annuli

Critical heat flux (CHF) experiments using deionized water as working fluid have been conducted in a range of pressure from 0.6 to 4.2 MPa, mass flow velocity from 60 to 130 kg/m² s and wall heat flux from 10 to 90 kW/m² for vertical narrow annuli with annular gap sizes of 0.95 and 1.5 mm. We found that the CHF, occurring only on the inside tube, or on the outside tube or on both tubes of the annular channel, depends on the heat flux ratio between surfaces of the outside and inside tubes. The CHF, occurring on the surface of the inside tube, reaches the maximum value under the pressure of 2.3 MPa while it occurring on the surface of the outside tube keeps increasing with the increase of the pressure. The CHF, occurring on the inside or outside tubes, increases with the increase of the mass flow velocity and the annular gap size; and decreases with the increase of critical quality and the other tube wall heat flux. Empirical correlations, which agree quite well with the experimental data, have been developed to predict the CHF occurring on surfaces of the inside or outside tubes of the narrow annular channel on the conditions of low pressure and low flow.     

Subcooled flow boiling of R-134a in vertical channels of small diameter

Subcooled flow boiling heat transfer for refrigerant R-134a in vertical cylindrical tubes with 0.83, 1.22 and 1.70 mm internal diameter was experimentally investigated. The effects of the heat flux, q″ = 1–26 kW/m², mass flux, G = 300–700 kg/m² s, inlet subcooling, ΔT_sub,i = 5–15 °C, system pressure, P = 7.70–10.17 bar, and channel diameter, D, on the subcooled boiling heat transfer were explored in detail. The results are presented in the form of boiling curves and heat transfer coefficients. The boiling curves evidenced the existence of hysteresis when increasing the heat flux until the onset of nucleate boiling, ONB. The wall superheat at ONB was found to be essentially higher than that predicted with correlations for larger tubes. An increase of the mass flux leads, for early subcooled boiling, to an increase in the heat transfer coefficient. However, for fully developed subcooled boiling, increases of the mass flux only result in a slight improvement of the heat transfer. Higher inlet subcooling, higher system pressure and smaller channel diameter lead to better boiling heat transfer. Experimental heat transfer coefficients are compared to predictions from classical correlations available in the literature. None of them predicts the experimental data for all tested conditions.