Stability and phase transformations of the mesomorphic form of isotactic polypropylene in stereodefective polypropylene

A study of the thermodynamic stability and the related polymorphic transformations induced by thermal treatments of the mesomorphic form that crystallizes in stereodefective metallocene isotactic polypropylene (iPP) is presented. We show that the mesomorphic form of the more isotactic samples is stable at room temperature, whereas the mesomorphic form crystallizing in the more stereoirregular sample is unstable and crystallizes at room temperature in the crystalline α form. In any case, the mesomorphic form transforms during heating or by annealing at temperatures higher than 60–80 °C always in the α form, regardless of the stereoregularity, even in the case of stereoirregular samples generally crystallizing from the melt in the γ form. These data confirm the proposed model of structure of the mesomorphic form as small aggregates of chains in three-fold helical conformation packed with lateral correlations similar to the α form of iPP.     

Conformational origin of peak structure arising in the XPS Spectrum of an isotactic polypropylene

Extended Hückel crystal orbital (EHCO) calculations on zig-zag planar and helical conformations of regular infinite (model) isotactic polypropylene are reported. Significant changes in the theoretical XPS spectra and comparison with experimental data support the idea of possible detection of conformations in the case of good stereoregular polymers.Chargé de Recherches du Fonds National Belge de la Recherche Scientifique.     

Crystallization of the mesomorphic form and control of the molecular structure for tailoring the mechanical properties of isotactic polypropylene

The combination of the control of the concentration of stereodefects in isotactic polypropylene using metallocene catalysts and the crystallization via the mesophase is a strategy to tailor the mechanical properties. Stiff materials, flexible materials, and thermoplastic elastomers can be produced depending only on the concentration of rr stereodefects. Modulus, ductility, and strength can be modulated through the crystallization of α and γ forms or of the mesophase. Different morphologies are observed depending on the stereoregularity and conditions of crystallization. Crystals of the mesomorphic form always exhibit a nodular morphology, accounting for the similar good deformability of all quenched samples, whatever the concentration of stereodefects. The mesophase transforms by thermal treatments into the α form preserving the nodular morphology, with increase of strength while maintaining the ductility typical of the mesophase. Annealing of the mesophase permits a precise adjustment of crystallinity and size of nodular crystals offering additional options to modify the mechanical properties. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 677–699     

Oxygen uptake by isotactic polypropylene of different morphological structure

Oxygen uptake by isotactic polypropylene was studied at temperatures below melting point, on samples of various degrees of crystallinity and spherulite size. Diffusion coefficients and activation energy of diffusion were calculated. It is suggested that the dependence of the rate of oxygen uptake on the morphological structure of polymer samples can result from different values of the interspherulitic amorphous phase fraction, which is more easily accessible to oxygen than the interlamellar fraction.     

Studies on the β-crystalline form of isotactic polypropylene

A study has been made of the mechanical, thermal, and morpholigical characteristics of melt-crystallized isotactic polypropylene containing high levels of the β or pseudohexagonal crystalline form. Different levels of β-form crystallinity were produced in the polymer by blending in low levels of quinacridone dye nucleating agent. Microscopical studies of the crystallization process revealed that both α-form (monoclinic), and β-form spherulites nucleated on the dye particles, with α-spherulite growth commencing at a higher temperature. These observations were able to qualitatively explain the dependence of β-form level on both the nucleant concentration and its state of dispersion in the polymer. Improving the dispersion of the nucleant was found to reduce the level of β-form crystallinity if the nucleant concentration exceeded an optimum level. A new procedure for quantifying the volume fraction of β spherulites in a sample was developed which utilized the technique of selective solvent extraction. From volume-fraction, x-ray, and density data, the pure α and β crystal densities were obtained. Dynamic mechanical measurements-obtained on unoriented specimens containing varying levels of β-form crystallinity showed an increase in the magnitude of the damping in the post-T_g region with increasing β content. High levels of the β form lead to lower values of the modulus and yield stress, and higher values of the elongation at break and impact strength.     

Crystal phases,structure, and orientation in isotactic polypropylene after isothermal crystallization under oscillatory shear as a function of nucleation agent

2D wide-angle X-ray diffraction (2D-WAXD) measurement was performed to investigate the effects of both oscillatory shear and the nucleating agent on the crystalline structure distribution and orientation of isotactic polypropylene (iPP). 1,3:2,4-bis(p-methylbenzylidene) sorbitol (MDBS) and 1,3:2,4-di(3,4-dimethylbenzylidene) sorbitol (DMDBS) can induce α-PP and β-PP simultaneously. The presence of MDBS (or DMDBS) and oscillatory strain (oscillatory frequency is fixed) exhibits a synergistic interaction on increasing the content of β-crystals of iPP. Under the oscillatory shear field at the fixed oscillatory strain, the β-crystal content and the orientation of iPP with and without MDBS (or DMDBS) change slightly with the increase of the oscillatory frequency. Comparing with MDBS (or DMDBS) nucleated iPP crystallization under shear field, the periodically changed flow direction of the oscillatory shear field leads to the shorter α-row nuclei, weaker orientation but more β-crystals of the nucleated iPP.     

Melting behavior in blends of isotactic polypropylene and a liquid crystalline polymer

The influence of low contents of a liquid crystalline polymer on the crystallization and melting behavior of isotactic polypropylene (iPP) was investigated using electron and optical microscopy, differential scanning calorimetry, and X-ray diffraction. In pure iPP, the α modification was found, whereas for iPP/Vectra blends at Vectra concentration <5%, both α and β forms were observed. The amount of β phase varied from 0.23 to 0.16. Optical microscopy showed that Vectra was able to nucleate both α and β forms. Non-isothermal crystallization produces a material with a strong tendency for recrystallization of the α and β forms (αα′ and ββ′ recrystallization) leading to double endotherms for both crystalline forms in DSC thermograms. Melting thermograms after isothermal crystallization at low temperatures showed a similar behavior. At values of T_c > 119 °C for the α form and T_c > 125 °C for the β form, only one melting endotherm was observed because enough perfect crystals, not susceptible to recrystallization, were obtained. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1949–1959, 2004     

Rules of supermolecular structure formation in sheared isotactic polypropylene melts

Shear-induced crystallization of isotactic polypropylene (iPP) homo-, block, and random copolymers was studied and compared to that in quiescent melt. It was evidenced by means of the thermo-optical technique that melt-shearing, caused by fiber pulling, is associated with the development of α-row-nuclei. The surface of the in situ formed α-row-nuclei may induce the growth of the β-modification of iPP resulting in a cylindrite of polymorphous composition. The polymorphous composition is controlled by the temperature-dependent relative growth rate of the α- and β-iPP for which a model explanation was given. The β-nucleation ability of the α-row-nuclei is lost by melt-shearing at high temperature or remelting. This was attributed to a coverage of the β-nuclei by the α-phase. The structural memory of the supermolecular structures was studied in repeated melting and crystallization cycles and discussed. It was found that the quality of the fiber did not influence the mechanisms concluded. The shear-induced crystallization of propylene block copolymers was highly analogous to the homopolymers. In case of the random copolymers, however, crystallization in sheared melt resulted in an α-cylindritic structure, because for propylene random copolymers the growth rate of the α-modification is always higher than that of the β. It was also demonstrated that the mechanism of shear-induced crystallization was unaffected when the crystallizing PP melt contained selective β-nucleants. © 1996 John Wiley & Sons, Inc.     

Effect of stereoregularity on the structure and thermophysical characteristics of isotactic polypropylene

The structure, thermophysical, and thermomechanical characteristics of metallocene-synthesized isotactic PPs of different molecular masses containing different amounts of stereodefects have been studied. The degree of crystallinity and the content of a and g modifications in slowly cooled and melt quenched films are estimated by three independent methods, i.e., X-ray analysis, DSC, macroscopic density measurements, and changes in their phase structure upon annealing and orientation are analyzed. As the content of stereodefects increases, the fraction of g crystallites in the films increases, while the degree of crystallinity decreases (down to 5%). The formation of the g phase is assumed to be related to the epitaxial crystallization; this process is assisted by stresses induced on chains upon slow melt crystallization and after annealing of the oriented samples. This evidence allows the analysis of structural and thermodynamic characteristics of thermoplastic and elastic samples of the isotactic PP.     

A bimodal structure of solution-grown isotactic polypropylene with orthogonally crossed lamellae

Isotactic polypropylene (iPP) was crystallized from solution on a uniaxially-oriented iPP film. Small-angle x-ray scattering patterns obtained from the sample showed two perpendicularly crossed lameliae 9.3 nm thick that overgrew flat-on and edge-on on the substrate. In the through wide-angel x-ray diffraction pattern (taken with incident x-rays normal to the iPP film surface), strong hkO reflections were arranged in an hkO net pattern indicating that the a-axis of the monoclinic α unit cell was oriented parallel to the chain direction of the substrate. From this, it was concluded that the flat-on lamellae grew with the a-axis parallel to the chain axis of the substrate and with the b-axis parallel to its surface. In the edge wide-angle x-ray diffraction pattern (X-rays incident on the edge of the film), arced, strong 110 and 220 reflections from overgrown crystals were observed on the equator of the fiber pattern of the substrate. This indicated that the edge-on lamellae epitaxially grew with the c-axis aligned parallel to the chain axis of the substrate. The homoepitaxy explains the correlated growth mode between the orthogonally crossed lamellae: they grew epitaxially, the a-axis of one lamella coinciding with the c-axis of the other and the {010} planes in contact. © 1993 John Wiley & Sons, Inc.     

Crystallization of oxidized isotactic polypropylene

The effect of processes accompanying thermal oxidation of the polymer on the characteristics of its isothermal crystallization has been revealed. It has been shown that crystallization decelerates with a rise in the degree of PP oxidation. The higher the concentration of functional groups, the stronger the deceleration. The energy of nucleation increases when passing from virgin to oxidized PP samples. The higher the concentration of carbonyl groups accumulated in polymer chains, the more pronounced this effect, although the degradation of the chains must lead to a reduction in this parameter. It has been concluded that the kinetic and thermodynamic parameters of the isothermal crystallization are applicable to investigation of processes accompanying thermal oxidation of the crystallizable polymer.     

Unidirectional solidification of isotactic polypropylene

Thin films of isotactic polypropylene have been solidified unidirectionally by pulling specimens through a fixed temperature gradient of 5.5°/mm at rates ranging from 0.07 to 7 mm/hr. At pulling rates lower than 1.7 mm/hr, polypropylene spherulites grew preferentially in the direction of solidification with a tendency to the generation of more asymmetric spherulites at lower rates of solidification.     

Diffusion of Cu2+ catalysts from Cu-metal polymer or Cu-oxide/polymer interfaces into isotactic polypropylene

Diffusion coefficients of Cu²⁺ in the form of its carboxylate have been measured in isotactic polypropylene as a function of temperature (90–128°C) and extent of preoxidation. Diffusion take place from the metal catalyst/polymer interface into the bulk polymer. The diffusion is dependent on the extent of preoxidation and temperature but not on the type of catalyst (Cu, CuO, CuO_0.67). Analysis of polymer sections for Cu²⁺ ions was carried out with a selective Cu²⁺ electrode. Diffusion in isotactic polypropylene is about 1000 times faster than in lowdensity polyethylene. The carboxylate anion appears to have about 7 C-atoms for diffusion in isotactic polypropylene compared with 29 C-atoms for low-density polyethylene.     

IR spectroscopic study of the structure of isotactic polypropylene deformed by the crazing mechanism

The deformation of isotropic isotactic polypropylene with a spherulitic initial structure has been studied. Fourier transform IR spectra of polypropylene deformed to various stretch ratios in air and in a physically active medium have been recorded. From the spectroscopy data, the dichroic ratios and orientation functions have been calculated for the amorphous and crystalline polypropylene phases. It turned out that the orientations of macromolecules in the amorphous and crystalline polypropylene phases change identically while stretching in a physically active (water–ethanol) medium. However, the deformation in air leads to a more pronounced orientation of macromolecules in the crystalline phase as compared with the orientation in the amorphous phase. The maximum values of the orientation function in the deformation in air coincide with the stretch ratio at the yield point. This is how a physically active medium acts in crazing in comparison with shear deformation in air.     

Shear and extensional flows as drivers for the crystallisation of isotactic polypropylene

The article addresses the relevance of shear and uniaxial extensional flow behaviour on the crystallisation of isotactic polypropylenes differing in terms of molar mass distribution (MMD). The importance of combining several experimental techniques, namely rheological, thermal and microscopic, to follow the response of the material arising from the application of given processing conditions, is here demonstrated. Systems with a broader MMD possessing even residual amounts of high molar mass (M _M) tails were shown to be more prone to develop β-phase crystallites. The latter effect was seen to be a consequence of the application of a step shear at a temperature for which the formation of β-phase is known to be preferential.     

The β‐crystalline form of isotactic polypropylene in blends of isotactic polypropylene and polyamide‐6/clay nanocomposites

Blends of isotactic polypropylene and polyamide‐6/clay nanocomposites (iPP/NPA6) were prepared with an internal batch mixer. A high content of the β‐crystalline form of isotactic polypropylene (β‐iPP) was observed in the injection‐molded samples of the iPP/NPA6 blends, whereas the content of β‐iPP in the iPP/PA6 blends and the iPP/clay composite was low and similar to that of neat iPP. Quiescent melt crystallization was studied by means of wide‐angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscopy. We found that the significant β‐iPP is not formed during quiescent melt crystallization regardless of whether the sample used was the iPP/NPA6 blend or an NPA6 fiber/iPP composite. Further characterization of the injection‐molded iPP/NPA6 revealed a shear‐induced skin–core distribution of β‐iPP and the formation of β‐iPP in the iPP/NPA6 blends is related to the shear flow field during cavity‐filling. In the presence of clay, the deformation ability of the NPA6 domain is decreased, as evidenced by rheological and morphological studies. It is reasonable that the enhanced relative shear, caused by low deformability of the NPA6 domain in the iPP matrix, is responsible for β‐iPP formation in the iPP/NPA6 blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3428–3438, 2004