Wetting and self-cleaning properties of artificial superhydrophobic surfaces

The wetting and the self-cleaning properties (the latter is often called the "Lotus-Effect") of three types of superhydrophobic surfaces have been investigated: silicon wafer specimens with different regular arrays of spikes hydrophobized by chemical treatment, replicates of water-repellent leaves of plants, and commercially available metal foils which were additionally hydrophobized by means of a fluorinated agent. Water droplets rolled off easily from those silicon samples which had a microstructure consisting of rather slender spikes with narrow pitches. Such samples could be cleaned almost completely from artificial particulate contaminations by a fog consisting of water droplets (diameter range, 8-20 microm). Some metal foils and some replicates had two levels of roughening. Because of this, a complete removal of all particles was not possible using artificial fog. However, water drops with some amount of kinetic impact energy were able to clean these surfaces perfectly. A substrate where pronounced structures in the range below 5 microm were lacking could not be cleaned by means of fog because this treatment resulted in a continuous water film on the samples.     

Wetting and dewetting transitions on hierarchical superhydrophobic surfaces

Many natural superhydrophobic structures have hierarchical two-tier roughness which is empirically known to promote robust superhydrophobicity. We report the wetting and dewetting properties of two-tier roughness as a function of the wettability of the working fluid, where the surface tension of water/ethanol drops is tuned by the mixing ratio, and compare the results to one-tier roughness. When the ethanol concentration of deposited drops is gradually increased on one-tier control samples, the impalement of the microtier-only surface occurs at a lower ethanol concentration compared to the nanotier-only surface. The corresponding two-tier surface exhibits a two-stage wetting transition, first for the impalement of the microscale texture and then for the nanoscale one. The impaled drops are subsequently subjected to vibration-induced dewetting. Drops impaling one-tier surfaces could not be dewetted; neither could drops impaling both tiers of the two-tier roughness. However, on the two-tier surface, drops impaling only the microscale roughness exhibited a full dewetting transition upon vibration. Our work suggests that two-tier roughness is essential for preventing catastrophic, irreversible wetting of superhydrophobic surfaces.     

Wetting of nanogrooved polymer surfaces

Molecular dynamics simulations were used to study the wetting of nanogrooved PE and PVC polymer surfaces. The contact angles, equilibrium states, and equilibrium shapes of two nanosized water droplets were analyzed on surfaces with 1D-arranged periodic roughness of various dimensions. The composite solid-liquid contact, which is preferred in practical applications and in which a droplet rests on top of the surface asperities, was observed on the roughest PE surfaces, whereas water filled the similar but slightly deeper grooves on PVC surfaces. The transition from the wetted to composite contact regime occurred when the contact angle with a flat surface reached the value at which the apparent Wenzel and Cassie contact angles are equal. Droplets on grooved PE surfaces with the composite contact exhibited contact angles in agreement with Cassie's equation, but the increase in hydrophobicity on smoother surfaces with the wetted contact was less than expected from Wenzel's equation. The difference between the simulated and theoretical values decreased as the dimensions of the surface grooves increased. Only a slight increase or even a slight decrease in the contact angles was observed on the grooved PVC surfaces, owing to the less hydrophobic nature of the flat PVC surface. On both polymers, the nanodroplet assumed a spherical shape in the composite contact. Only minor anisotropy was observed in the wetted contact on PE surfaces, whereas even a highly anisotropic shape was seen on the grooved PVC surfaces. The contact angle in the direction of the grooves was smaller than that in the perpendicular direction, and the difference between the two angles decreased with the increasing size of the water droplet.     

Superhydrophilic and superhydrophobic nanostructured surfaces via plasma treatment

Polyethylene terephthalate (PET) films have been structured with isolated nanofibrils and fibril bundles using oxidative plasma treatments with increasing etching ratios. The transition from fibrils to bundles was smooth and it was associated with a significant reduction in the overall top area fraction and with the development of a second organisation level at a larger length scale. This increased complexity was reflected in the surface properties. The surfaces with two-level substructures showed superhydrophilic and superhydrophobic properties depending on the surface chemistry. These properties were preserved during prolonged storage and resisted moderate mechanical stress. By combining different contact angle and drop impact measurements, the optimum surface design and plasma processing parameters for maximizing stability of the superhydrophobic or superhydrophilic properties of the PET films were identified.     

Reversible wetting-dewetting transitions on electrically tunable superhydrophobic nanostructured surfaces

In this work, electrically controlled fully reversible wetting-dewetting transitions on superhydrophobic nanostructured surfaces have been demonstrated. Droplet behavior can be reversibly switched between the superhydrophobic Cassie-Baxter state and the hydrophilic Wenzel state by the application of electrical voltage and current. The nature of the reversibility mechanism was studied both experimentally and theoretically. The reported results can provide a new method of dynamically controlling liquid-solid interactions.     

UVO-tunable superhydrophobic to superhydrophilic wetting transition on biomimetic nanostructured surfaces

A novel strategy for a tunable sigmoidal wetting transition from superhydrophobicity to superhydrophilicity on a continuous nanostructured hybrid film via gradient UV-ozone (UVO) exposure is presented. Along a single wetting gradient surface (40 mm), we could visualize the superhydrophobic (thetaH2O > 165 degrees and low contact angle hysteresis) transition (165 degrees > thetaH2O > 10 degrees ) and superhydrophilic (thetaH2O < 10 degrees within 1 s) regions simply through the optical images of water droplets on the surface. The film is prepared through layer-by-layer assembly of negatively charged silica nanoparticles (11 nm) and positively charged poly(allylamine hydrochloride) with an initial deposition in a fractal manner. The extraordinary wetting transition on chemically modified nanoparticle layered surfaces with submicrometer- to micrometer-scale pores represents a competition between the chemical wettability and hierarchical roughness of surfaces as often occurs in nature (e.g., lotus leaves, insect wings, etc).     

From smart polymer molecules to responsive nanostructured surfaces

A heteroarm star block copolymer made from seven polystyrene and seven poly(2-vinylpyridine) arms was grafted onto a solid substrate to fabricate a responsive polymer surface consisting of a densely packed monolayer of copolymer molecules. The grafted layer demonstrates a two-level hierarchical response upon external stimuli combining core-shell transitions of single stars with cooperative transitions of the interacting arms between "dimple" and "ripple" morphologies of the monolayer. The response allows for the switching of the surface properties upon changing solvent selectivity or pH of the aqueous environment.     

Solvothermal synthesis of nanoporous polymer chalk for painting superhydrophobic surfaces

Reported here is a facile synthesis of nanoporous polymer chalk for painting superhydrophobic surfaces. Taking this nanoporous polymer as a media, superhydrophobicity is rapidly imparted onto three typical kinds of substrates, including paper, transparent polydimethylsiloxane (PDMS), and finger skin. Quantitative characterization showed that the adhesion between the water droplet and polymer-coated substrates decreased significantly compared to that on the original surface, further indicating the effective wetting mode transformation. The nanoporous polymer coating would open a new door for facile, rapid, safe, and larger scale fabrication of superhydrophobic surfaces on general substrates.     

Fabrication of superhydrophobic surfaces by self-assembly and their water-adhesion properties

The self-assembled films of methyloctyldimethoxysilane (MODMS) and fluorooctylmethyldimethoxysilane (FODMS) were prepared on silicon surfaces and evaluated with AFM, water contact angle measurement, and X-ray photoelectron spectroscopy. Superhydrophobic surfaces were obtained by cooperation of MODMS and FODMS self-assembly with surface roughening. The results showed that preparing closely packed self-assembled films and fabricating surface nanometer-scale and micrometer-scale binary roughness can achieve superhydrophobic films with a water contact angle larger than 156 degrees. The difference between solution deposition and chemical vapor deposition is also investigated. Moreover, superhydrophobic surfaces created with MODMS and FODMS show the different water-adhesion effects, which could have great significance on liquid microtransport in microfluid devices.     

Wetting and icing of surfaces

Forced or spontaneous wetting of a solid surface in an isothermal case is governed by an outer flow and by wetting properties of the substrate. These properties are determined by the substrate wettability and morphology. Wetting and subsequent or simultaneous icing of surfaces are mutually influenced also by the microscopic processes associated with phase change in the vicinity of the contact angle and in the outer region. In this review, the physical phenomena influencing the wetting and icing of substrates and the latest developments in this field are reviewed.     

High surface water interaction in superhydrophobic nanostructured silicon surfaces: convergence between nanoscopic and macroscopic scale phenomena

In the present work, we investigate wetting phenomena on freshly prepared nanostructured porous silicon (nPS) with tunable properties. Surface roughness and porosity of nPS can be tailored by controlling fabrication current density in the range 40-120 mA/cm(2). The length scale of the characteristic surface structures that compose nPS allows the application of thermodynamic wettability approaches. The high interaction energy between water and surface is determined by measuring water contact angle (WCA) hysteresis, which reveals Wenzel wetting regime. Moreover, the morphological analysis of the surfaces by atomic force microscopy allows predicting WCA from a semiempiric model adapted to this material.     

Wetting properties of flat and porous silicon surfaces coated with a spiropyran

We report the immobilization and characterization of a spiropyran (SP) derivative (1) on smooth Si(100) and porous H-terminated silicon surfaces through a thermal hydrosilylation protocol. Under visible light exposure the SP is in a closed, hydrophobic form, whereas under UV irradiation it converts to a polar, hydrophilic open form named merocyanine (MC). The SP-MC photoinduced isomerization gives a small contact angle (CA) change of 9 degrees for smooth Si(100) samples under sequential irradiation cycles with white and UV light. Irradiation of porous silicon (PS) surfaces, under the same conditions, gave a CA change of 11 degrees. Treatment of PS surfaces, bearing the MC form of chromophore 1, with cobalt(II) ions enhances the wettability switching of the PS surface to a much larger extent, giving rise to a CA variation as high as 32 degrees.     

Influence of n-hexanol and n-octanol on wetting properties and air entrapment at superhydrophobic surfaces

Superhydrophobic surfaces have recently attracted a lot of attention due to their self-cleaning properties. The superhydrophobic surfaces used in our studies were prepared using a mixed inorganic-organic coating. In order to check how short chain surface active agents affect the surface energy of such surfaces, their wettability (sessile drop technique) and the kinetics of the three phase contact formation were studied. It was found that with increasing concentrations of n-hexanol and n-octanol the surface energy of these surfaces was only slightly changed, i.e. a small decrease in contact angle values with increasing solution concentration was detected. Even for the most concentrated n-hexanol and n-octanol solutions, the contact angles were in the range 145-155° and the drop rolled off, indicating that the studied surfaces stayed superhydrophobic. Air bubbles, upon collision with such superhydrophobic surfaces, spread over the superhydrophobic surface within milliseconds in the studied solutions.     

Synthesis and characterization of PMMA-based superhydrophobic surfaces

Recently, superhydrophobic surfaces are gaining much interest because they may be employed in a series of applications, spanning from the realization of self-cleaning surfaces to microfluidics to special water-impermeable tissues allowing perspiration. It is well-known that superhydrophobicity strictly depends on the combination of superficial micro- and nano-structures. Then, key factors in the process of surface synthesis are the parameters which will define the surface conformation. In this work, we deal with the fabrication of polymer-based superhydrophobic surfaces. We developed a new method to have a good control of the structure of the synthesised surface. A high stability of the superhydrophobic character during time was obtained. Moreover, the synthesis process is green and easily transferable to industry for large production.     

Fabrication of superhydrophobic surfaces of n-hexatriacontane

Superhydrophobic surfaces of n-hexatriacontane were fabricated in a single-step process. The low surface energy of n-hexatriacontane together with the randomly distributed micro- and nanoscale roughness features guarantees very large contact angles and a small roll-off angle for water drops. The advantage of n-hexatriacontane superhydrophobic surfaces is their stability in the sense that they are impervious to chemical reactions and retain their wetting characteristics over a long period of time, as confirmed by XPS analysis and contact angle measurements.     

Mimicking natural superhydrophobic surfaces and grasping the wetting process: a review on recent progress in preparing superhydrophobic surfaces

A typical superhydrophobic (ultrahydrophobic) surface can repel water droplets from wetting itself, and the contact angle of a water droplet resting on a superhydrophobic surface is greater than 150°, which means extremely low wettability is achievable on superhydrophobic surfaces. Many superhydrophobic surfaces (both manmade and natural) normally exhibit micro- or nanosized roughness as well as hierarchical structure, which somehow can influence the surface's water repellence. As the research into superhydrophobic surfaces goes deeper and wider, it is becoming more important to both academic fields and industrial applications. In this work, the most recent progress in preparing manmade superhydrophobic surfaces through a variety of methodologies, particularly within the past several years, and the fundamental theories of wetting phenomena related to superhydrophobic surfaces are reviewed. We also discuss the perspective of natural superhydrophobic surfaces utilized as mimicking models. The discussion focuses on how the superhydrophobic property is promoted on solid surfaces and emphasizes the effect of surface roughness and structure in particular. This review aims to enable researchers to perceive the inner principles of wetting phenomena and employ suitable methods for creation and modification of superhydrophobic surfaces.