Miniemulsion polymerization of methyl methacrylate with dodecyl mercaptan as cosurfactant

Miniemulsions of methyl methacrylate with sodium lauryl sulfate as the surfactant and dodecyl mercaptan (DDM) as the cosurfactant (or hydrophobe) were prepared and polymerized. The emulsions were of a droplet size range common to miniemulsions and exhibited long-term stability (greater than 3 months). Results indicate that DDM retards Ostwald ripening and allows the production of stable miniemulsions. When these emulsions were initiated, particle formation occurred predominantly by monomer droplet nucleation. The effects of the concentration of surfactant, cosurfactant and initiator were determined. Rates of polymerization, monomer droplet sizes, polymer particle sizes, molecular weights of the polymer, and the effect of initiator concentration on the number of particles vary systematically in ways that indicate predominant droplet nucleation in these systems. © 1996 John Wiley & Sons, Inc.     

Synthesis of Polyacrylic/Silica Nanocomposite Latexes using Static Mixer

Summary: Static mixers (Sulzer Chemtech; SMX) were used to prepare silica/ MMA-co-BA miniemulsions that were polymerized to produce nanocomposite latexes. Acceptable conditions for the formulation of polymerizable nanodroplets were found and subsequently used to produce silica/poly(MMA-co-BA) nanocomposites. The droplet size distribution of the resulting miniemulsions was narrow enough that it could be successfully polymerized. It was found that the droplet size depends on the silica content and increases with increasing the silica concentration. It was also shown that there is a relationship between the droplet size and the viscosity of the dispersed phase. The majority of droplets were nucleated upon polymerization when less than 15% silica was used. However, when the silica content exceeded 15%, the ratio of the number of particles in the final latex to the number of droplets (Np/Nd) increased to value much higher than 1 indicating the occurrence of homogeneous nucleation.     

Effect of the presence of polymer in miniemulsion droplets on the kinetics of polymerization

Solution of polystyrene in styrene were dispersed in an aqueous gel phase comprising sodium lauryl sulfate, cetyl alcohol, and water using an emulsification process known to produce monomer droplet sizes inthe submicron size range (referred to as miniemulsion droplets). The shelf-life stabilities of these miniemulsions were studied to determine their relative droplet sizes, and the emulsions were concommitantly polymerized in an isothermal batch reaction calorimeter. The polymerization kinetics and final particle sizes produced were compared with miniemulsion and conventional emulsion polymerizations prepared using equivalent recipes without the addition of polystyrene. The results indicate that polymerization of miniemulsions prepared from polymer solutions produce significantly different kinetics than both miniemulsion and conventional emulsion polymerizations. In general, a small amount of polymer greatly increases the rate of polymerization and the final number of particles produced in the polymerization to the extent where even conventional polymerizations carried out above the critical micelle concentration of the surfactant polymerize more slowly. The results are explained by considering the system to be comprised of small, stable pre-formed monomer-swollen polymer particles which are able to efficiently capture aqueous phase radicals. This enables the system to produce a large final number of particles, similar to the initial number of pre-formed polymer particles, as opposed to miniemulsions and micelles in which only a relatively small fraction of the initial number of species (droplets or micelles) become polymer particles. © 1994 John Wiley & Sons, Inc.     

Evolution of droplet size distribution and composition in miniemulsions

A fundamental understanding of the formation, degradation and polymerization of miniemulsions has been hindered by difficulties in quantifying their monomer droplet size distribution (DSD). In this work, particle sizing techniques including capillary hydrodynamic fractionation, acoustic attenuation spectroscopy, surfactant titration, and microscopy were adapted to characterize miniemulsion DSDs. The key ingredient in miniemulsions is the costabilizer, a low water solubility compound that limits monomer diffusion from the smaller to larger droplets (Ostwald ripening). The DSD evolution of styrene miniemulsions employing hexadecane (HD) as costabilizer was characterized. With less costabilizer, droplets were initially smaller, but increased in average size with time, and their DSDs broadened. These changes were slowed with addition of extra surfactant after homogenization. After several days, the average droplet size increased to about 150 nm regardless of the amount of HD or surfactant used. The HD content of separated portions of centrifuged miniemulsions was measured and showed significant Ostwald ripening within minutes after preparation. The further evolution of the DSD is attributed primarily to droplet coalescence. Less composition change occurred with either higher HD content or post‐homogenization surfactant addition, both of which led to minimization of free energy, increasing stability. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1529–1544     

Influence of hexadecane on the formation of droplets and growth of particles for methyl methacrylate miniemulsion polymerization

The evolution of monomer droplets and latex particles of methyl methacrylate miniemulsions, initiated by an oil‐phase initiator, stabilized by a cationic surfactant mixture, and costabilized by different amounts of hexadecane, was investigated. With an increasing hexadecane concentration, the ultrasonication time required for the miniemulsions to reach a critically stabilized state was reduced, and a unimodal size distribution of the droplets with a decreasing average diameter was obtained. For lower hexadecane concentrations, a bimodal size distribution of the latex particles, with a significant increase in the volume fraction of the smaller latex particles, was achieved after the polymerization. The enhanced growth of the volume fraction of the smaller latex particles came from both nucleation of the shrinking droplets due to Ostwald ripening and homogeneous and/or micellar nucleation, if micelles existed, triggered by radicals in the aqueous phase. For high hexadecane concentrations, Ostwald ripening was effectively retarded, and the miniemulsions were sufficiently stabilized against the degradation of molecular diffusion. The size distributions of the droplets and latex particles were almost identical. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4603–4610, 2006     

Preparation of Stable Miniemulsions of Poly(2-ethyl hexyl acrylate-co-vinyl acetate)

Summary: This paper presents the results of the preparation of miniemulsions as well as the subsequent copolymerizations of 2-ethyl hexyl acrylate and vinyl acetate. The miniemulsions were prepared using a mixture of an anionic and a non-ionic surfactant. Sodium dodecyl sulfate (SDS) was used as the anionic surfactant and two non-ionic surfactants were studied: Triton X-405 and Disponil A3065. The miniemulsions prepared with a 90/10 mol.-% Disponil A3065 were able to reach a kinetically-stable state to yield latexes with 43 wt.-% solids content with a maximum change in the number of particles (N_p) with respect to the number of droplets (N_d) of ∼6%. A 2³ factorial design was then used to discern the influence of monomer, chain transfer agent and surfactant concentration on the droplet size distribution (DSD) and particle size distribution (PSD). Pressure-sensitive adhesive (PSA) properties were also examined.     

Encapsulation of emulsion droplets by organo-silica shells

Surfactant-stabilized emulsion droplets were used as templates for the synthesis of hollow colloidal particles. Monodisperse silicone oil droplets were prepared by hydrolysis and polymerization of dimethyldiethoxysiloxane monomer, in the presence of surfactant: sodium dodecyl sulphate (SDS, anionic) or Triton X-100 (non-ionic). A sharp decrease in the average droplet radius with increasing surfactant concentration was found, with a linear dependence of the droplet radius on the logarithm of the surfactant concentration. The surfactant-stabilized oil droplets were then encapsulated with a solid shell using tetraethoxysilane, and hollow particles were obtained by exchange of the liquid core. The size and polydispersity of the oil droplets and the thickness of the shell were determined using static light scattering, and hollow particles were characterized by electron microscopy. Details on the composition of the shell material were obtained from energy-dispersive X-ray analysis. In the case of sodium dodecyl sulphate, the resulting shells were relatively thin and rough, while when Triton X-100 was used, smooth shells were obtained which could be varied in thickness from very thick ( approximately 150 nm) to very thin shells ( approximately 17 nm). Finally, hexane droplets were encapsulated using the same procedure, showing that our method can in principle be extended to a wide range of emulsions.     

A real-time AFM study on crystal nucleation and growth in nanodroplets of isotactic polypropylene

Isotactic polypropylene (iPP) nanodroplets were prepared by using the classical droplet method in this study. The formation of nanodroplets allowed the controlled observation of polymer nucleation as well as access to crystal growth at exceptionally high supercooling in iPP. Three cases including the heterogeneous nucleation and fast crystallization in iPP droplets, the formation of multiple independent homogeneous nuclei within a single droplet and a single nucleus within a single droplet were detected by using atomic force microscopy (AFM) during gradually cooling after remelting the nanodroplets. Moreover, it is found that when the volume of droplet is larger than the value of ca. 130000 nm3, the first case was observed. Otherwise, the latter two cases appeared. The temperature at which the onset of nucleation was observed in individual droplets was found to be mainly dependent on height of the droplets when the size scale of the droplet is comparable to the size of the critical nucleus in at least one dimension, which indicates the nucleation behavior under confinement.     

Synthesis of oily core‐hybrid shell nanocapsules through interfacial free radical copolymerization in miniemulsion: Droplet formation and nucleation

Nanocapsules with an oily core and an organic/inorganic hybrid shell were elaborated by miniemulsion (co)polymerization of styrene, divinylbenzene, γ‐methacryloyloxy propyl trimethoxysilane, and N‐isopropyl acrylamide. The hybrid copolymer shell membrane was formed by polymerization‐induced phase separation at the interface of the oily nanodroplets with water. It was shown that the size, size distribution, and colloidal stability of the miniemulsion droplets were extremely dependent on the nature of the oil phase, the monomer content and the surfactant concentration. The less water‐soluble the hydrocarbon template and the higher the monomer content, the better the droplet stability. The successful formation of nanocapsules with the targeted core‐shell morphology (i.e., a liquid core surrounded by a solid shell) was evidenced by cryogenic transmission electron microscopy. Both nanocapsules and nanoparticles were produced by polymerization of the miniemulsion droplets. The proportion of nanoparticles increased with increasing monomer concentration in the oil phase. These undesirable nanoparticles were presumably formed by homogeneous nucleation as we showed that micellar nucleation could be neglected under our experimental conditions even for high surfactant concentrations. The introduction of γ‐methacryloyloxy propyl trimethoxysilane was considered to be the main reason for homogeneous nucleation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 593–603, 2010     

MINIEMULSION FORMATION BY TRANSITIONAL INVERSION

Very fine emulsions with droplet size in the sub-micron range, often called miniemulsions, are prepared by the moderate (magnetic) stirring of a system undergoing a dynamic transitional inversion driven by a continuous change in physicochemical formulation (here temperature). Near optimum formulation for three-phase systems, the ultralow interfacial tension favors the drop breaking rate, and fine emulsions can be made. However, this region is also known for its rapid coalescence rate. Thus, a high enough stability can be attained only by shifting the formulation away from optimum as soon as the emulsion is made. Moreover, a rapid change in formulation through the three-phase region also results in a separation phenomenon that can be harnessed to produce ultra fine droplets.

The phase behavior of surfactant-oil-water systems and emulsion properties (type, droplet size and stability) are studied as a function of surfactant concentration (2 wt.% and 6 wt.%), for two different nonionic surfactants (polyoxyethylene tri-terbutyl ethers and sorbitan derivatives) with HLB ranging from 4 to 16. Kerosene and paraffin oil are used as oil phases. The transitional inversion form W/O to O/W is induced by a rapid cooling of the stirred systems from above to below the optimum temperature for three-phase behavior.

Miniemulsions are attained when the surfactant concentration is high enough, and when the temperature quenching span covers an appropriate range related to phase behavior.     

Fast transfer process of pyrene between oil-in-water miniemulsion droplets

Recently phase formation mechanisms have been estimated by using various fluorescent probes. In this report, the mixing process between internal phases of oil-in-water miniemulsions is discussed for two-dimensional color graphics data (two-dimensional fluorescence images) based on the excimer formation of pyrene as a hydrophobic fluorescent probe. Just after miniemulsion solution B (water, oil, and nonionic surfactant) was gradually added to miniemulsion A (water, oil, surfactant, and trace amount of pyrene) with gentle and careful stirring, the fluorescence spectra and the two-dimensional image of pyrene were measured. The decreasing of the excimer peak of pyrene was observed as soon as miniemulsion solution B was added. The result showed that pyrene initially located in miniemulsion droplets was smoothly diluted by the addition of miniemulsion droplets which contain only oil in the internal phase. The internal phases of miniemulsion droplets are miscible without changing the droplet diameter, and it is declared that pyrene transfers smoothly to the interface between droplets stabilized by the nonionic surfactant because the droplet diameter showed no significant difference throughout this mixing process. Received: 7 December 1999 Accepted: 11 April 2000     

Miniemulsion polymerization of styrene with liquid polybutadiene as the sole co-stabilizer

A low-molecular-weight liquid polybutadiene (LPB) is employed as the sole co-stabilizer in miniemulsion polymerization of styrene in present work. Results indicate that the LPB can be used as an effective co-stabilizer to retard the diffusional degradation of monomer droplets in miniemulsion system and get stable miniemulsions. When the miniemulsions were initiated, particle formation occurred predominantly by monomer droplet nucleation. Moreover, the effects of various reaction parameters on the polymerization kinetics and the nucleation mechanisms were also investigated. These parameters include the level of LPB ([LPB]) and the concentrations of SDS ([SDS]) and potassium persulfate ([KPS]). It is shown that the polymerization rate indicates little dependence on [LPB], while increases with increasing [SDS] and [KPS]. Competition between droplet nucleation and homogeneous nucleation occur in the course of polymerization, but droplet nucleation becomes more important by increasing [LPB] or decreasing [SDS]. Furthermore, the result that the particle size is rather insensitive to changes in [KPS] provides the most compelling evidence for the dominant droplet nucleation.     

Polymerization of styrene miniemulsions

Polymerization of styrene miniemulsions, prepared using a mixed emulsifier system comprising sodium lauryl sulfate and cetyl alcohol, was carried out using both water-soluble (potassium persulfate) and oil-soluble [2,2′-azobis-(2-methyl butyronitrile)] initiators. The effects of variation of initiator concentration, polymerization temperature, and added inhibitor on the kinetics and particle-size distributions were investigated to obtain more quantitative evidence concerning the locus of polymerization in miniemulsion systems. Experimental results for the kinetics and particle-size distributions clearly showed that monomer droplets became the main source of polymer particle formation. This was attributed to the fact that stable emulsions with droplet diameters in the range of 0.05 to 0.15 μm were produced using this mixed-emulsifier system. In this size range, droplet initiation could effectively compete with other mechanisms due to their large surface area. Their size was indeed similar to the corresponding latex particle size obtained after polymerization.     

Synthesis of large,high‐solid‐content latexes by miniemulsion polymerization

Multiple and diverse applications have been recently found for miniemulsions and miniemulsion polymerization. In this work, miniemulsion polymerization is presented as a suitable technique for the preparation of high‐solid‐content latices with large particle sizes. Monomer miniemulsions were prepared with a high‐pressure homogenizer, and droplet sizes of 200–700 nm were obtained. Latexes with particle sizes larger than the sizes commonly accepted for miniemulsion polymerization were obtained. With fixed operational conditions of the homogenizer, the type of stabilizer was the key parameter determining the droplet size and the droplet size distribution. The particle size of the latices obtained by miniemulsion polymerization indicated that the particles were mainly formed by droplet nucleation. Latexes obtained by this process have multiple applications, including use as seeds in the polymerization of high‐solid‐content latices. This article shows that potential new applications for miniemulsion polymerization are far from being exhausted. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4222–4227, 2004     

细小乳状液的制备

For preparing O/W miniemulsions containing soybean oil and silicone oil, three methods, phase inversion emulsification, D-phase emulsification, reformed D-phase emulsification were tested by using Brij92, 97, 98 and Tween 80, 85, 60, 20 and Span 80, 60 mixed surfactants. It was found that the O/W miniemulsions of soybean oil and silicone oil can not be formed by phase inversion emulsification method, but can be formed by the two other methods. The results of emulsification showed that if gel emulsion, in which fine oil droplets disperse in continuous phase with high surfactant content, appears during the emulsification process, the O/W miniemulsions can be formed by simply diluting with water.     

Miniemulsion polymerization of styrene using alkyl methacrylates as the reactive cosurfactant

 Stable styrene miniemulsions were prepared by using alkyl methacrylates as the reactive cosurfactant. Like conventional cosurfactants (e.g., cetyl alcohol (CA) and hexadecane (HD)), alkyl methacrylates (e.g., dodecyl methacrylate (DMA) and stearyl methacrylate (SMA)) may act as a cosurfactant in stabilizing the homogenized miniemulsions. Furthermore, the methacrylate group may be chemically incorporated into latex particles in subsequent miniemulsion polymerization. The data of the monomer droplet size, creaming rate and phase separation of monomer as a function of time were used to evaluate the shelf-life of miniemulsions stabilized by sodium dodecyl sulfate in combination with various cosurfactants. Polystyrene latex particles were produced via both monomer droplet nucleation and homogeneous nucleation in the miniemulsion polymerization using CA or DMA as the cosurfactant, with the result of a quite broad particle size distribution. On the other hand, the miniemulsion polymerization with HD or SMA showed a predominant monomer droplet nucleation. The resultant particle size distribution was relatively narrow. In miniemulsion polymerization, the less hydrophobic DMA is similar to CA, whereas the more hydrophobic SMA is similar to HD. Received: 19 November 1996 Accepted: 20 February 1997     

Effect of Emulsifier Type on the Characterization of O/W Emulsions Using a Spectroscopy Technique

The droplet size distribution (DSD) of emulsions is the result of two competitive effects that take place during emulsification process, i.e., drop breakup and drop coalescence, and it is influenced by the formulation and composition variables, i.e., nature and amount of emulsifier, mixing characteristics, and emulsion preparation, all of which affect the emulsion stability. The aim of this study is to characterize oil-in-water (O/W) emulsions (droplet size and stability) in terms of surfactant concentration and surfactant composition (sodium dodecyl benzene sulphonate (SDBS)/Tween 80 mixture). Ultraviolet-visible (UV-vis) transmission spectroscopy has been applied to obtain droplet size and stability of the emulsions and the verification of emulsion stability with the relative cleared volume technique (time required for a certain amount of emulsion to separate as a cleared phase). It is demonstrated that the DSD of the emulsions is a function of the oil concentration and the surfactant composition with higher stability for emulsions prepared with higher SDBS ratio and lower relative cleared volume with the time. Results also show that smaller oil droplets are generated with increasing Tween 80 ratio and emulsifier concentration.     

Steric repulsion between internal aqueous droplets and the external aqueous phase in double emulsions

A theoretical model for analyzing the steric repulsion energy between internal aqueous droplets and the external aqueous phase in double emulsions, which results from the steric interaction between the surfactant molecules adsorbed at the two interfaces, has been established. The steric interaction is dependent on the separation distance between the internal aqueous droplets and the external aqueous phase, the thicknesses of the two adsorbed surfactant layers, and the size of the internal aqueous droplets and the oil globules, all of which determine the extent of the compression of the adsorbed surfactant molecules. The thickness of each of the two surfactant layers have the same effect on the steric repulsion, and stronger steric interaction can be achieved with thicker adsorbed layers, which can effectively prevent coalescence between the internal aqueous droplets and the external aqueous phase. Increasing the internal aqueous droplet size can produce stronger steric repulsion; however, larger oil globules will weaken the steric repulsion, indicating that a more stable double-emulsion system can be achieved by preparing the system with smaller oil globules and larger internal aqueous droplets.     

Optimizing organoclay stabilized Pickering emulsions

Oil-in-water emulsions were prepared using montmorillonite clay platelets, pre-treated with quaternary amine surfactants. In previous work, cetyl trimethylammonium bromide (CTAB) has been used. In this study, two more hydrophilic quaternary amine surfactants, Berol R648 and Ethoquad C/12, were used and formed Pickering emulsions, which were more stable than the emulsions prepared using CTAB coated clay. The droplets were also more mono-disperse. The most hydrophilic surfactant Berol R648 stabilizes the emulsions best. Salt also plays an important role in forming a stable emulsion. The droplet size decreases with surfactant concentration and relatively mono-disperse droplets can be obtained at moderate surfactant concentrations. The time evolution of the droplet size indicates a good stability to coalescence in the presence of Berol R648. Using polarizing microscopy, the clay platelets were found to be lying flat at the water oil interface. However, a significant fraction (about 90%) of clay stayed in the water phase and the clay particles at the water-oil interface formed stacks, each consisting of four clay platelets on average.     

pH-Sensitive self-propelled motion of oil droplets in the presence of cationic surfactants containing hydrolyzable ester linkages

Self-propelled oil droplets in a nonequilibrium system have drawn much attention as both a primitive type of inanimate chemical machinery and a dynamic model of the origin of life. Here, to create the pH-sensitive self-propelled motion of oil droplets, we synthesized cationic surfactants containing hydrolyzable ester linkages. We found that n-heptyloxybenzaldehyde oil droplets were self-propelled in the presence of ester-containing cationic surfactant. In basic solution prepared with sodium hydroxide, oil droplets moved as molecular aggregates formed on their surface. Moreover, the self-propelled motion in the presence of the hydrolyzable cationic surfactant lasted longer than that in the presence of nonhydrolyzable cationic surfactant. This is probably due to the production of a fatty acid by the hydrolysis of the ester-containing cationic surfactant and the subsequent neutralization of the fatty acid with sodium hydroxide. A complex surfactant was formed in the aqueous solution because of the cation and anion combination. Because such complex formation can induce both a decrease in the interfacial tension of the oil droplet and self-assembly with n-heptyloxybenzaldehyde and lauric acid in the aqueous dispersion, the prolonged movement of the oil droplet may be explained by the increase in heterogeneity of the interfacial tension of the oil droplet triggered by the hydrolysis of the ester-containing surfactant.