Controlled nitroxide-mediated styrene surface graft polymerization with atmospheric plasma surface activation

Polymer layer growth by free radical graft polymerization (FRGP) and controlled nitroxide-mediated graft polymerization (NMGP) of polystyrene was achieved by atmospheric pressure hydrogen plasma surface activation of silicon. Kinetic polystyrene layer growth by atmospheric pressure plasma-induced FRGP (APPI-FRGP) exhibited a maximum surface-grafted layer thickness (125 A after 20 h) at an initial monomer concentration of [M] 0 = 2.62 M at 85 degrees C. Increasing both the reaction temperature ( T = 100 degrees C) and initial monomer concentration ([M] 0 = 4.36 M) led to an increased initial film growth rate but a reduced polymer layer thickness, due to uncontrolled thermal initiation and polymer grafting from solution. Controlled atmospheric pressure plasma-induced NMGP (APPI-NMGP), using 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO), exhibited a linear increase in grafted polystyrene layer growth with time due to controlled surface graft polymerization as well as reduced uncontrolled solution polymerization and polymer grafting, resulting in a polymer layer thickness of 285 A after 60 h at [TEMPO] = 10 mM, [M] 0 = 4.36 M, and T = 120 degrees C. Atomic force microscopy (AFM) surface analysis demonstrated that polystyrene-grafted surfaces created by APPI-NMGP exhibited a high surface density of spatially homogeneous polymer features with a low root-mean-square (RMS) surface roughness ( R rms = 0.36 nm), similar to that of the native silicon surface ( R rms = 0.21 nm). In contrast, polymer films created by APPI-FRGP at [M] 0 = 2.62 M demonstrated an increase in polymer film surface roughness observed at reaction temperatures of 85 degrees C ( R rms = 0.55 nm) and 100 degrees C ( R rms = 1.70 nm). The present study concluded that the current approach to APPI controlled radical polymerization may be used to achieve a grafted polymer layer with a lower surface roughness and a higher fractional coverage of surface-grafted polymers compared to both conventional FRGP and APPI-FRGP.     

Disjoining pressure measurements using a microfabricated groove for a molecularly thin polymer liquid film on a solid surface

A method for measuring disjoining pressure of a molecularly thin liquid film on a solid surface by using a microfabricated groove has been developed. The shape of the meniscus of a thin film in the microgroove was measured with an atomic force microscope, and the disjoining pressure was obtained from the capillary pressure obtained from the measured curvature of the meniscus. Our method is applicable to a film with a thickness greater than the diameter of gyration in the polymer molecule. Moreover, the method can detect the changes in the disjoining pressure caused by ultraviolet light irradiation, and it is effective in investigating the intermolecular interaction between a thin film and a solid surface.     

Surface forces in foam films from ABA block copolymer: a dynamic method study

The thinning of foam films from aqueous solutions of an ABA triblock copolymer of polyethylene oxide and polypropylene oxide (average molecular weight 14,000 g/mol) is studied experimentally. The dependence of the surface forces on film thickness is obtained by the dynamic method of Scheludko and Exerowa.The total surface force measured in foam films (radius 60–70 m) from 10^–5 M (0.014 wt%) polymer solution with 0.1 M NaCl is positive at thicknesses from about 800 down to 460 . The electrostatic repulsion is negligible while the contribution of van der Waals attraction is small (within 15%). Therefore a positive surface force component predominates. Most probably it arises from steric interactions between the hydrophilic polyethylene oxide tails of the polymer. The dynamic method appears to be a suitable technique for exploring the stabilization of foam films from ABA copolymers.     

Preparation of Poly(acrylic acid) Nano-films by In-situ Polymerization of Acrylic Acid Macroclusters on Silicon Oxide Surfaces

A new method for preparing poly(acrylic acid) (PAA) films on silicon oxide surfaces with smooth morphology has been developed. Acrylic acid (AA) was preferably adsorbed on silicon oxide surfaces in AA/ chloroform binary liquids and formed a hydrogen-bonded organized structure, which was called molecular macrocluster. AA macroclusters on silicon oxide surfaces were in-situ polymerized to obtain molecularly flat polymer films with thickness up to 10 nm. In-situ polymerizations were conducted by photo-irradiation in the presence of a photo initiator, 2,2-dimethoxy-2-phenylacetophenone (DPA). As a reference, the adsorption of PAA polymerized in the bulk solution was examined on silicon oxide surfaces. A series of techniques such as attenuated total reflection–FTIR (ATR-FTIR) spectroscopy, ellipsometry and atomic force microscopy (AFM) was utilized for characterizing two types of films. It was found that flat PAA films with linear hydrogen-bonded COOH could only be obtained by in-situ polymerization, which demonstrated this method was an effective way for preparing molecularly uniform polymer films. The surface morphology and thickness of obtained PAA films were found to be dependent on the monomer concentration, initiator amount and photoirradiation time. Molecularly uniform and flat PAA films were obtained after 5 min irradiation at 0.8 mol% AA in the presence of 5 wt% DPA.     

Effect of thickness on the capacitive behavior and stability of ultrathin polyaniline for high speed super capacitors

In this work four polyaniline (PANI) film electrode with different thickness were synthesized by electrochemical method on the surface of glassy carbon (GC) electrode. Four polymer films with various thicknesses from 0.5 to 11 μm were synthesized. Electropolymerization occurs in low monomer concentration. Morphology study of electrode shows that surface structure of polymers depends on film thickness. Capacitance of electrode was studied by CV and charge-discharge (CD) methods. Specific capacitance (SC) of electrodes using cyclic voltammetry were calculated 620, 247 F g^–1 for thinnest and thickest polymer film, respectively. Stability of electrodes was studied during 1000 voltammogram cycles. Results show that with the increase of thickness the stability of electrodes enhanced and reach to a maximum and then decreased.     

The in situ characterization and structuring of electrografted polyphenylene films on silicon surfaces. An AFM and XPS study

An atomic force microscope was used so as to structure by nanofriction films of polynitrophenylene electrografted on substrates of n-type silicon (100) with the native oxide on the top of the surface. AFM measurements of thin films thickness have been carried out in the electrolytic solution for different applied potentials during the electrografting. This investigation allows (i) to determine the relationship between the applied potential and the final thickness of electrografted polyphenylene films and (ii) to specify how the thin layers grow. XPS analysis confirmed the AFM observations on (i) the effective shaving of the grafted polymer chains under mechanical stress and (ii) the existence of a potential threshold for electrografting a polyphenylene film on silicon oxide surfaces. The presence of a residual film in the rubbed zone was attributed to stronger interactions between the first electrografted layer and the native oxide of silicon (through Si-C or/and Si-O-C bonds) than those insuring the cohesion of the multilayer (C-C and C-N bonds).     

Facile measurement of polymer film thickness ranging from nanometer to micrometer scale using atomic force microscopy

As many properties of polymer thin films critically depend on their thickness, a convenient and cost‐effective method for precise measurement of film thickness in a wide range is highly desirable. Here, we present a method which enables polymer film thickness, ranging from nanometer to micrometer scale, to be facilely determined by measuring the height of an artificially created film step on smooth substrates with atomic force microscopy (AFM). Three polymeric films (polystyrene, poly(methyl methacrylate) and poly(styrene–ethylene/butylene–styrene) films), spin‐coated on either mica or quartz substrate with thickness ranging from 5.7 nm to 4.4 µm, were employed to demonstrate the procedure and feasibility of our method. The proposed method is particularly suitable for thicker polymer films, thus complementing the traditional AFM ‘tip‐scratch’ method which is generally limited to polymer films of no more than 100 nm thickness. Copyright © 2010 John Wiley & Sons, Ltd.     

Surface structure and photoluminescence properties of AZO thin films on polymer substrates

Al‐doped zinc oxide (AZO) thin films were deposited on indium tin oxide (ITO) coated polyethylene terephthalate (PET) substrates by radio frequency (RF) magnetron sputtering method at room temperature. The effects of film thickness on the surface structure and the photoluminescence properties of the films were investigated by atomic force microscopy (AFM), secondary ion mass spectroscopy (SIMS) and room temperature photoluminescence (PL). AFM analysis showed that the surface of all films was extremely flat and uniform at nanoscale. Root mean square (RMS) value of the surface roughness which scanned the surface area of 3 µm by 3 µm and grain size increased with increasing the film thickness. Thus, the surface morphology of the films became rough because of the coarse grains. The depth profile of AZO layers was analyzed by SIMS. It was found that the thickness of the AZO layer is almost same with the desired film thickness. The PL intensity of the dominant peak decreased and shifted slightly towards the shorter wavelengths with increasing the film thickness. According to the relationships between luminescence intensity and crystalline characteristics, it was observed that the intensity of the peak decreased by the increased surface area of the grains. Copyright © 2014 John Wiley & Sons, Ltd.     

Characteristics of a surface plasmon resonance sensor combined with a poly(vinyl chloride) film-based ionophore technique for metal ion analyses.

The characteristics of a surface plasmon resonance (SPR) sensor prepared by coating a metal film evaporated on a prism with a polymer film containing tetra-n-butyl thiuram disulfide (TBTDS) were studied. The differences in the sensitivity, selectivity, and detection limit for a Zn2+ ion of the SPR sensor were reported as a function of the thickness of the polymer film, the kind of a metal film, and the kind of a polymer film. The thinner was the polymer film, the higher was the sensitivity, and the lower was the detection limit. The Ag film gave to the SPR sensor higher sensitivity than the Au film. TBTDS contained in the poly(vinyl chloride) (PVC) film slightly improved the selectivity toward the Zn2+ ion. A non-conditioned poly(methyl methacrylate) (PMMA) film containing TBTDS gave a lower detection limit of 1.0 x 10(-6) mol/l, which is similar to that obtained by using an ion selective electrode (ISE) method, than the PVC film. The PVC film, however, gave higher concentration resolution than the PMMA film.     

Foam films stabilized by dodecyl maltoside. 1. Film thickness and free energy of film formation

Foam films stabilized by a sugar-based nonionic surfactant, beta-dodecyl maltoside, are investigated. The film thickness and the film contact angle (which is formed at the transition between the film and the bulk solution) are measured as a function of NaCl concentration, surfactant concentration, and temperature. The film thickness measurements provide information about the balance of the surface forces in the film whereas the contact angle measurements provide information about the specific film interaction free energy. The use of the glass ring cell and the thin film pressure balance methods enables studies under a large variety of conditions. Thick foam films are formed at low electrolyte concentration. The film thickness decreases (respectively the absolute value of the interaction film free energy increases) with the increase of the electrolyte concentration according to the classical DLVO theory. This indicates the existence of a repulsive double layer electrostatic component of the disjoining pressure. An electrostatic double layer potential of 16 mV was calculated from the data. A decrease of the film thickness on increase of the surfactant concentration in the solution is observed. The results are interpreted on the basis of the assumption that the surface double layer potential originates in the adsorption of hydroxyl ions at the film surfaces. These ions are expelled from the surface at higher surfactant concentration.     

Surface-initiated synthesis of poly(3-methylthiophene) from indium tin oxide and its electrochemical properties

Poly(3-methylthiophene) (P3MT) was synthesized directly from indium tin oxide (ITO) electrodes modified with a phosphonic acid initiator, using Kumada catalyst transfer polymerization (KCTP). This work represents the first time that polymer thickness has been controlled in a surface initiated KCTP reaction, highlighting the utility of KCTP in achieving controlled polymerizations. Polymer film thicknesses were regulated by the variation of the solution monomer concentration and ranged from 30 to 265 nm. Electrochemical oxidative doping of these films was used to manipulate their near surface composition and effective work function. Doped states of the P3MT film are maintained even after the sample is removed from solution and potential control confirming the robustness of the films. Such materials with controllable thicknesses and electronic properties have the potential to be useful as interlayer materials for organic electronic applications.     

Electrokinetics of a poly(N-isopropylacrylamid-co-carboxyacrylamid) soft thin film: evidence of diffuse segment distribution in the swollen state

Streaming current measurements were performed on poly(N-isopropylacrylamid-co-carboxyacrylamid) (PNiPAAM-co-carboxyAAM) soft thin films over a broad range of pH and salt concentration (pH 2.5-10, 0.1-10 mM KCl) at a constant temperature of 22 °C. The films are negatively charged because of the ionization of the carboxylic acid groups in the repeat unit of the copolymer. For a given salt concentration, the absolute value of the streaming current exhibits an unconventional, nonmonotonous dependence on pH with the presence of a maximum at pH ～6.4. This maximum is most pronounced at low electrolyte concentration and gradually disappears with increasing salinity. Complementary ellipsometry data further reveal that the average film thickness increases by a factor of ～2.2 with increasing pH over the whole range of salt concentration examined. The larger the solution salt concentration, the lower the pH value where expansion of the hydrogel layer starts to take place. The dependence of film thickness on pH and electrolyte concentration remarkably follows that obtained for surface conductivity. The streaming current and surface conductivity results could be consistently interpreted on a quantitative basis using the theory we previously derived for the electrokinetics of charged diffuse (heterogeneous) soft thin films complemented here by the derivation of a general expression for the surface conductivity of such systems. In particular, the maximum in streaming current versus pH is unambiguously attributed to the presence of an interphasial gradient in polymer segment density following the heterogeneous expansion of the chains within the film upon swelling with increasing pH. A quantitative inspection of the data further suggests that pK values of ionogenic groups in the film as derived from the streaming current and surface conductivity data differ by ～0.9 pH unit. Such a difference is attributed to the impact of position-dependent hydrophobicity across the film on the degree of ionization of carboxylic sites.     

Interface-directed sol-gel: direct fabrication of the covalently attached ultraflat inorganic oxide pattern on functionalized plastics

For plastic electronics and optics, the fabrication of smooth, transparent and stable crack-free inorganic oxide films (and patterning) on flexible polymeric substrates with strong bonding strength and controllable thickness from nanometers to micrometers is a key but still remains a challenge. Among versatile inorganic oxides, silica oxide film as SiO _x is especially important because this semiconductor material could provide crucial properties in devices or serve as a base layer for further multilayer construction. In this paper, we describe a new interface-directed sol-gel method to fabricate flexible high quality silicon oxide film onto commodity plastics. The resulting crack-free silica film has strong covalent bonding with polymer substrates, homogeneous morphology with ultralow roughness, highly optical transparency, tunable thickness from nm to μm, and easy patterning ability. Such fabrication strategy relies on a novel photocatalytic oxidation reaction by photosensitive ammonium persulfate (APS), which is able to fabricate highly reactive hydroxyl monolayer surface on inert polymeric substrates. This kind of hydroxylated surface could serve as nucleation and growth sites to initiate surface sol-gel process. As a result, well-defined SiO _x film deposition (gelation) occurs, and patterned hydroxylation regions could be easily utilized to induce the formation of patterned oxide film arrays. Our strategy also excludes the requirements of clean room and vacuum devices so as to fulfill low-cost and fast fabrication demands. Two application examples from such high quality SiO _x layer onto plastics are given but should not be limited within these. One is that oxygen permeation rate of SiO _x deposited polymer film decreases 25 times than pristine polymer substrate, which is good for the potential packaging materials. The other one is that silanization monolayer, for example, 3-aminopropyltriethoxysilane (APTES), could be successfully constructed onto silica layer through classical silanization reaction, which is applicable for many potential purposes, for instance, proteins could be accordingly immobilized onto plastic support with effective signal-to-background ratio. Moreover, we further demonstrate that this interface-directed sol-gel strategy is a general method which could be successfully extended to other high quality oxide film fabrication, e.g., TiO₂.     

WHAT ARE THE DIFFERENCES OF POLYMER SURFACE RELAXATION FROM THE BULK?

The polymer surface relaxation in thin films has been a long debating issue.We report a new method on studying surface relaxation behaviors of polymer thin films on a solid substrate.This method involved utilizing a rubbed polyimide surface with a pretilting angle in a liquid crystalline cell.Due to the surface alignment,the liquid crystals were aligned along the rubbing direction.During heating the liquid crystalline cell,we continuously monitored the change of orientation of the liquid crystals.It is u...     

Composite thin film by hydrogen-bonding assembly of polymer brush and poly(vinylpyrrolidone)

Based on hydrogen-bonding layer-by-layer (LBL) assembly in aqueous solution, poly(vinylpyrrolidone) (PVPON) and a spherical polymer brush with a poly(methylsilsesquioxane) (PSQ) core and poly(acrylic acid) (PAA) hair chains were used to fabricate composite multilayer thin films. Hydrogen bonding as the driving force was confirmed by FT-IR spectrometry. A simple method (Filmetric F20) was introduced to determine the thickness and refractive index of the films. The film thickness was found to be a linear function of the number of bilayers. The average increase in thickness per bilayer is 28.3 nm. The film morphology was characterized with scanning electron microscopy and atomic force microscopy. The images obtained from the two instruments show a great resemblance. The films were further calcined to get an inorganic film by removing the organic components, or treated with tetrabutylammonium fluoride (TBAF) to remove the PSQ core and get an organic film. The optical properties and morphological changes induced by these treatments were also studied.     

Characteristics of thin cellulose ester films spin-coated from acetone and ethyl acetate solutions

Spin-coated films of cellulose acetate (CA), cellulose acetate propionate (CAP), cellulose acetate butyrate (CAB) and carboxymethylcellulose acetate butyrate (CMCAB) have been characterized by ellipsometry, atomic force microscopy (AFM) and contact angle measurements. The films were spin-coated onto silicon wafers, a polar surface. Mean thickness values were determined by means of ellipsometry and AFM as a function of polymer concentration in solutions prepared either in acetone or in ethyl acetate (EA), both are good solvents for the cellulose esters. The results were discussed in the light of solvent evaporation rate and interaction energy between substrate and solvent. The effects of annealing and type of cellulose ester on film thickness, film morphology, surface roughness and surface wettability were also investigated. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

A Surface Masking Technique for the Determination of Plasma Polymer Film Thickness by AFM

A method for the determination of coating film thicknesses at nanometer resolution based on surface masking and atomic force microscopy (AFM) is described. A polymeric mask is used to cover part of a substrate during the deposition of thin polymeric coatings by plasma polymerization, allowing the production of well defined polymer steps of heights of a few tens of nanometers. Tapping mode AFM has been employed to analyze the topography of these steps at high resolution. This method has also allowed accurate measurement of the kinetics of the deposition of plasma polymer films over a range of exposure times. XPS analysis of different substrate surfaces following mask removal found barely detectable residues, suggesting that the underlying surface chemistry remains unchanged, and accessible for further modification. In combination with quartz crystal microgravimetry, the method has been applied to the measurement of the density of plasma polymer coatings in the thickness range 4–50 nm.     

Surface chemistry and rheology of polysulfobetaine-coated silica

We have measured the viscosity of suspensions of colloidal silica particles (d = 300 nm) and the properties of silica surfaces in solutions of a polymer consisting of zwitterionic monomer groups, poly(sulfobetaine methacrylate), polySBMA. This polymer has potential use in modifying surface properties because the polymer is net uncharged and therefore does not generate double-layer forces. The solubility of the polymer can be controlled and varies from poor to good by the addition of sodium chloride salt. Ellipsometry was used to demonstrate that polySBMA adsorbs to silica and exhibits an increase in surface excess at lower salt concentration, which is consistent with a smaller area per molecule at low salt concentration. Neutron reflectivity measurements show that the adsorbed polymer has a thickness of about 3.7 nm and is highly hydrated. The polymer can be used to exercise considerable control over suspension rheology. When silica particles are not completely covered in polymer, the suspension produces a highly viscous gel. Atomic force microscopy was used to show this is caused by bridging of polymer between the particles. At higher surface coverage, the polymer can produce either a high or very low viscosity slurry depending on the sodium chloride concentration. At high salt concentration, the suspension is stable, and the viscosity is lower. This is probably because the entrainment of many small ions renders the polymer film highly hydrophilic, producing repulsive surface forces and lubricating the flow of particles. At low salt concentrations, the polymer is barely soluble and more densely adsorbed. This produces less stable and more viscous solutions, which we attribute to attractive interactions between the adsorbed polymer layers.     

Ultrathin film characterization: photoreactive polyacrylamide

The structure and properties of photoreactive polyacrylamide thin films suitable for medical devices are presented. Using a solution deposition process, we report on the influences of polymer concentration, substrate residence time in solution and UV illumination upon the film structure, wettability and frictional properties. Ellipsometry, atomic force microscopy and lateral force microscopy show that increasing polymer concentration and illumination increased the film thickness and uniformity. Dynamic contact angles and frictional coefficients of the modified surfaces depend upon the film structure and thickness for films less than 40Å thick. We also demonstrate the potential of lateral force microscopy for investigating tribology at the nanoscale level.     

Ligand field effect at oxide-metal interface on the chemical reactivity of ultrathin oxide film surface

Ultrathin oxide film is currently one of the paramount candidates for a heterogeneous catalyst because it provides an additional dimension, i.e., film thickness, to control chemical reactivity. Here, we demonstrate that the chemical reactivity of ultrathin MgO film grown on Ag(100) substrate for the dissociation of individual water molecules can be systematically controlled by interface dopants over the film thickness. Density functional theory calculations revealed that adhesion at the oxide-metal interface can be addressed by the ligand field effect and is linearly correlated with the chemical reactivity of the oxide film. In addition, our results indicate that the concentration of dopant at the interface can be controlled by tuning the drawing effect of oxide film. Our study provides not only profound insight into chemical reactivity control of ultrathin oxide film supported by a metal substrate but also an impetus for investigating ultrathin oxide films for a wider range of applications.