Synthesis and characterization of hyperbranched polyesters and polyurethane coatings

Polyurethane (PU) coatings are widely used for variety of high‐performance applications in today's coating technology. The emerging hyperbranched polymers having three‐dimensional morphology have opened a new avenue to tailor the architecture of PU coatings. The methodology followed here is based on preparation of PU coatings from hyperbranched polyester. Initially, different hyperbranched polyester polyols (HPs) were synthesized by varying the hydroxyl‐terminated precursors that is, pentaerythritol, trimethylol propane or glycerol and keeping the diacid that is, adipic acid quantity constant at various mole ratios of 1:0.6, 1:0.8, 1:0.9, and 1:1, respectively. The obtained HPs were characterized by nuclear magnetic resonance (NMR) spectroscopy, matrix‐assisted laser desorption/ionization time‐of‐flight (MALDI‐TOF)‐mass spectrometry, and Fourier transform‐infrared (FTIR) spectroscopy. The degree of branching and the quantity of different structural units present in the various HPs were calculated by integrating the quaternary carbon and carbonyl zone in ¹³C NMR spectroscopy. The extent of condensation in different HPs was also calculated from ¹H NMR spectra. Later on, NCO‐terminated PU prepolymers (NCO‐PU) were synthesized by reacting HPs with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1. In the third step, the excess NCO content in the NCO‐capped PU prepolymers were reacted with atmospheric moisture and hyperbranched polyurethane (HPU) coatings were formed. The coating films were analyzed by FTIR and dynamic mechanical thermal analysis instruments. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2673–2688, 2007     

Synthesis and property study of UV-curable hyperbranched polyurethane acrylate/ZnO hybrid coatings

In the present work, the third generation hyperbranched polyester (HBPE-3G) based polyurethane acrylate (HBPUA-32)/ZnO hybrid coatings are prepared, by modifying 16 hydroxyl groups of HBPE-3G with an acrylic adduct. The HBPE-32 is prepared from the di-trimethylol propane and 2,2-bis(hydroxymethyl) propionic acid, converted into hybrid coatings by incorporating 1%, 3% and 5% nano ZnO powder into the polymer matrix. The ¹H, ¹³C NMR and FT-IR spectroscopy methods are used for structural characterization, degree of branching calculation and structure to property correlation study and various hybrid film properties are analyzed by TGA, DMTA, XRD and SEM instruments.     

Synthesis and properties of polyurethane elastomers crosslinked with amine-terminated AB2-type hyperbranched polyamides

Amine-terminated AB₂-type hyperbranched polyamides of different molecular weights were prepared from 3,5-bis-(4-aminophenoxy)benzoic acid (AB₂ monomer) by fractional precipitation technique and characterized by FTIR, ¹H-NMR spectroscopies, DSC and GPC techniques. The degree of branching (DB) of hyperbranched polymers (HBP) was determined using ¹³C-NMR spectroscopy and it was found that the value increased with decrease in molecular weight of polymer considered. As the molecular weight distribution was narrow, the approximate number of end functional groups of each HBP was conveniently calculated. Three polymers were selected and used as crosslinkers in the preparation of polyurethanes. The incorporation of hyperbranched polyamide into the polyurethane chains was confirmed using FTIR and ¹H-NMR spectroscopic techniques. Among the range studied (1-6%), it was found that high tensile strength is attained with 1% of HBP. It was also found that the tensile strength decreases with increase in number of end functional groups and decrease in DB of HBP. However, glass transition temperatures and thermal stability of polyurethanes crosslinked with up to 6% of HBP, above which gelation occurred, were not affected and similar to the blank polymer prepared without AB₂ polymer.     

Synthesis and characterization of hyperbranched polyurethane-benzyltetrazole

A series of hyperbranched polyurethane-benzyltetrazoles（H-PBTZs） with different linkage structures were synthesized via the polycondensation of hexamethylenediisocyanate as an A₂ type monomer with（4-（1H-tetrazol-5- yl）benzyl）-diethanolamine（TBDEA） as a BB’₂ type monomer in the absence of catalyst at different temperatures.The FTIR, and ¹³C and ¹H-NMR spectroscopy were used to characterize the molecular structures of TBDEA and H-PBTZs as well as the counterpart linear polyurethane-benzyltetrazole（L-PBTZ）.The molecular composition was determined by the reaction selectivity that the isocyanate group reacted with the hydroxyl group in diethanolamine segment or the active hydrogen atom on tetrazole ring.Raising reaction temperature was propitious to the reaction of isocyanate group with the active hydrogen atom on tetrazole ring.The degrees of branching（DB） for H-PBTZs obtained from the ¹H-NMR spectra increased with raising reaction temperature.The wider molecular weight distribution of 1.7-2.9 for H-PBTZs was obtained via GPC analysis.TGA results showed that H-PBTZs had high thermal stability compared with L-PBTZ.     

Synthesis and characterization of a flame retardant hyperbranched polyether

<正>A brominated hyperbranched polyether has been synthesized from cyanuric chloride and sodium salt of tetrabromobisphenol-A by an A_2+B_3 approach.The synthesized polyether was characterized by ~1H-NMR,~(13)C-NMR,UV, FTIR spectroscopy and X-ray diffraction studies,measurements of solution viscosity,molecular weight and solubility and elemental and thermogravimetric analyses.The flame retardancy of the synthesized polyether and its blends with commercially available plasticized poly(vinyl chloride)(PVC) and low density polyethylene(LDPE) was investigated by measurements of limiting oxygen index(LOI) value and thermogravimetric analysis.The properties are compared with a non-halogenated similar type of bisphenol-A based aromatic polyether after blending at different dose levels with the same base polymers.The LOI values of these blends indicated that these hyperbranched polyethers acted as flame retardant additives,and antimony trioxide had prominent synergistic effect with the bromo hyperbranched polyether for the above base polymers,and an increment of 4 to 6 units in LOI values was observed.     

Synthesis of aromatic hyperbranched PAMAM polymers

Our preliminary results towards the synthesis of hyperbranched polyamidoamine (PAMAM) polymers as ‘dendrimer equivalents’ is described. An aromatic AB₂ bis-amino acid monomer was polymerised at 165 °C (under vacuum) and the crude mixture purified by dialysis. Analysis by GPC and MALDI-TOF mass spectroscopy showed that the purified hyperbranched polymers possessed an M_n of 2000 and a PD of 3.2.     

Synthesis of well-defined hyperbranched polymers bio-based on multifunctional phenolic acids and their structure-thermal property relationships

A number of multifunctional ABx-type monomers exist in plant metabolites, and studies on the formation of hyperbranching polymers from ABx-type monomers are very significant in the development of bio-related polymeric materials. We established a method for the preparation of well-defined structures in bio-based, hyperbranched (HB) polyarylates by the copolycondensation of caffeic acid (DHCA) as an AB₂-monomer and p-coumaric acid (4HCA) as an AB-monomer, using the highly efficient catalyst Na₂HPO₄ to regulate the polymerization speed. ¹H NMR analysis revealed the time course of the formation of the hyperbranching structures. which strongly affected the glass transition and degradation temperatures, as well as the molecular weight and composition.     

Synthesis and properties of a novel hyperbranched polyphosphate acrylate applied to UV curable flame retardant coatings

A series of hyperbranched polyphosphate acrylates (HPPAs) being used for UV curable flame retardant coatings were prepared by the reaction of tri(acryloyloxyethyl) phosphate (TAEP) with piperazine at given ratios, and characterized using FTIR, ¹H NMR and GPC measurements. HPPA was blended with TAEP in different ratios to obtain a series of UV curable resins. Their maximum photopolymerization rates and final unsaturation conversion (P^f) in the cured films at the presence of a photofragmenting initiator were investigated. The results showed that the P^f increased along with HPPA content and the pure HPPA has the maximum value of 82.1% in the photo-DSC analysis. The data from dynamic mechanical thermal analysis showed that HPPA has good miscibility with TAEP. The crosslinking density and T_g of the cured film decrease along with the content of HPPA in the blend. The mechanical properties of the cured films were also investigated. Less than 20% HPPA addition improved both the tensile strength and elongation at break without damaging the modulus. The HPPA₂₀TAEP₈₀ film with 20% HPPA addition has the highest tensile strength of 31.7 MPa and an elongation at break two times that of cured TAEP. The flame retardancy of the UV cured films was investigated by the limiting oxygen index (LOI). The cured TAEP/HPPA samples greatly expanded when burning, and the degree of expansion increased along with HPPA content. However, the LOI values decreased from 47.0 to 34.0 along with HPPA content, which can be ascribed to that the flame retardancy of TAEP is mainly acting in the gas phase, whereas HPPA mainly acting in condensed phase, and the gas phase mechanism holds the dominant effect while their blends are burning.     

Synthesis and characterization of β-cyclodextrin modified hyperbranched carbosilane as stationary phase for GC

A new β-cyclodextrin modified hyperbranched carbosilane stationary phase for gas chromatography was synthesized by substituting the -OH groups ofβ-cyclodextrin with hyperbranched carbosilane and was coated on the inner wall of fused silica capillary column for gas chromatography.The chromatographic behaviors of the stationary phase were studied.The initial testing results showed mat it possessed good separation abilities for several kinds of mixtures,such as benzenes,acrylates,ketones and alkylchlorides.     

Thermal and viscoelastic properties of polyurethane-imide/clay hybrid coatings

This paper reports the synthesis and characterization of polyurethane (PU)-imide/clay hybrid coatings based on two types of polyester (PE) polyols (PE-1 and PE-2). PE-1 was prepared from neopentyl glycol (NPG), adipic acid (AA) and isophathalic acid (IPA), whereas PE-2 contains NPG, AA, IPA and TMP (trimethylol propane) with the same hydroxyl value 280 as PE-1. Cetyl trimethyl ammonium bromide (CTAB) modified montmorillonite (K10) was used as the organoclay for the synthesis of the hybrid coatings. The organoclay particles (3 wt%) were well-dispersed into the PE matrix by ultrasonication method. Then the isocyanate terminated PU prepolymers were synthesized by the reaction of polyester polyols with hard segments such as 2,4-toluene diisocyanate (TDI) or isophorone diisocyanate (IPDI) in different NCO/OH ratios e.g., 1.6:1, 2:1 and 3:1, respectively. Finally the thermally stable imide rings were incorporated into the PU backbone by complete reaction of excess NCO content present in the PU prepolymer with pyromellitic dianhydride (PMDA). The thermogravimetric analysis (TGA) shows a higher thermal stability for the PU-imide hybrid coatings with respect to the corresponding PU-imide films. A higher NCO/OH ratio has resulted in higher thermal stability. The activation energies of degradation were calculated by the Broido and Coats-Redfern methods, respectively. The dynamic mechanical thermal analysis (DMTA) results show an enhancement in the glass transition temperature value (T_g) for the clay containing hybrid coatings. The surface analysis by angle resolved X-ray photoelectron spectroscopy (AR-XPS) showed an enrichment of the soft segment towards the surface, and an enhancement in the hard segment composition in the hybrid coatings, resulted in phase mixing.     

Synthesis and applications of hyperbranched polymers

The development of hyperbranched polymers is a rapidly expanding field in the area of macromolecular science. This short review highlights some of the notable examples in the synthesis of hyperbranched polymers and some of the key advances that have been made in the application of these hyperbranched materials in the areas of material property modifications and in high value technologies.     

Synthesis, characterization and mechanical properties of polyester-based aliphatic polyurethane elastomers containing hyperbranched polyester segments

Aliphatic polyester-based polyurethane (PU) elastomers with hyperbranched polyester segments were synthesized from polyester diol, hydroxyl-terminated hyperbranched polyester (HB-20), isophorone diisocyanate (PDI) and 1,4-butanediol. The crosslinking density of the PU elastomer was calculated by using Flory-Rehner equation. The degree of hydrogen bonding, the microstructure and the morphologies of these PU materials were characterized by means of FT-IR, WAXD and DSC, respectively. The experimental results showed that the PU elastomers containing small amount of HB-20 exhibited the enhanced hydrogen bonding and mechanical properties. As compared with the comparable PU specimen, the tensile strength of the polyester-based aliphatic PU containing 6 wt% HB-20 increased by 71.2 times, up to 36.1 MPa, and the elongation at break was still as high as 333.1%, resulting from the dual effects of the hydrogen bonding and the crosslinking density in the PU system.     

Synthesis and thermal degradation behaviors of hyperbranched polyphosphate

A novel epoxy-terminated hyperbranched polyphosphate (E-HBPP) was synthesized by employing an A₂ + B₃ polycondensation and characterized by FTIR, ¹H NMR and GPC. E-HBPP was used as a reactive-type flame retardant for diglycidyl ether of bisphenol-A/m-phenylene diamine (DGEBA/mPDA) system. A series of flame retardant resins were prepared and their flame retardancy was monitored by the limiting oxygen index (LOI). The results showed that the LOI value of the cured samples and the degree of expansion of the formed char after burning increased along with the E-HBPP content. Their thermal degradation behaviors were investigated by thermogravimetric analysis and in situ FTIR and showed that the phosphate group of E-HBPP first degraded to form poly(phosphoric acid)s at around 300 °C, which had a major contribution to form the compact char to protect the sample from further degradation. The dynamic mechanical thermal properties were studied by dynamic mechanical thermal analysis (DMTA) and the results showed a good miscibility between E-HBPP and DGEBA. The mechanical properties of the cured films were also investigated. Less than 20% E-HBPP addition improved both the tensile strength and elongation at break.     

Synthesis of novel low-viscosity liquid epoxidized aromatic hyperbranched polymers

Low-viscosity liquid epoxidized aromatic hyperbranched polymers are synthesized by the reaction between epichlorohydrin (ECH) and carboxy-end hyperbranched polymers prepared from low-cost products trimellitic anhydride (B₃ TMA) and dihydroxy alcohols (A₂). The low-viscosity property, especially the lowest viscosity of epoxidized aromatic hyperbranched polymers is only 350 cp which has not reported among epoxidized aromatic hyperbranched polymers before, make them can be used to coatings and adhesion fields without organic solvent hopefully. The properties of the epoxidized aromatic hyperbranched polymers are measured by GPC, FT-IR and viscometer.     

Synthesis,rheological, and thermal properties of waterborne hyperbranched polyurethane acrylate dispersions for UV curable coatings

A series of waterborne hyperbranched polyurethane acrylate (WHUAs) ionomers used for ultraviolet curable waterborne coatings were synthesized. The average particle size of aqueous dispersion ranged between 48.2 and 75.3 nm at 0.05% concentration determined by laser light scattering. The effects of end group of WHUAs on rheological properties were investigated. WHUAs have much lower viscosity than EB2002, commercial linear waterborne polyurethane acrylate. Moreover, the glass transition temperature (T_g) evaluated by differential scanning calorimetry of samples showed that the influence of end capping by hard segment consisting of toluene diisocyanate–hydroxyethyl acrylate is significant due to the increase of crosslink density. All cured WHUA have higher glass transition temperatures than those of cured EB2002. The results of thermogravimetric analysis for cured WHUA films indicated good thermal stability with no appreciable weight loss until 200°C, and that an increase in the hard segment content provoked the increases in thermal degradation temperature. The activation energies were calculated by Flynn–Wall method to be 91.3, 114.3, and 139.7 kJ mol⁻¹ for cured WHUA62, WHUA44, and WHUA26, with the individual ratios of 6:2, 4:4, and 2:6 for salt-like group to double bond at the terminals, compared with 81.1 kJ mol⁻¹ of EB2002 in N₂ atmosphere, respectively.     

Synthesis and properties of UV curable waterborne hyperbranched aliphatic polyester

The UV curable waterborne hyperbranched polyester (WBHP) consisting of a multi-hydroxy functional aliphatic polyester core, which is endcapped with methacrylic and salt-like groups in different ratios was synthesized. The core is second generation of hyperbranched aliphatic polyester Boltorn™ H20 with approximately 16 hydroxyl groups. The effects of different ratios of chemical structure of end groups were studied by evaluating various properties of WBHP such as solubility in water, dynamic viscosity, UV curing rate and final unsaturation conversion. A natural good control over the solubility of the samples was possible by salt-like functionality and raising the temperature. The investigation of solubility characteristics of the modified hyperbranched polyester illustrated that those with higher concentration of salt-like moiety were more soluble while those of having lower salt-like moiety were less soluble. The viscosity of the resin WBHP was reduced rapidly by dilution with water and raising temperature. Water showed a favorable viscosity reduction effect as compared to monomer and its blend with water. The polymerization rate of the resins under UV irradiation in the presence of a photoinitiator showed an increasing trend with higher concentration of methacrylate functionality.     

Pyrimidine based carboxylic acid terminated aromatic and semiaromatic hyperbranched polyamide-esters: synthesis and characterization

Carboxylic acid terminated aromatic and semiaromatic hyperbranched polyamide-esters (HBPAEs) containing pyrimidine moieties were prepared by polycondensation of 4-hydroxy-2,6-diaminopyrimidine (CBB′) to a double molar ratio of various diacid chlorides (A₂) without any catalyst. The products were soluble in organic solvents, such as N,N-dimethylformamide, N-methyl-2-pyrrolidone and displayed glass transition temperature (T_g) between 180 and 244 °C. The polymerization products have been investigated with FTIR, ¹H and ¹³C NMR analyses and the degree of branching was higher than 60%. Amorphous polymers had inherent viscosity (η_inh) ranging between 0.21-0.28 dL/g and had excellent thermal stability with 10% weight loss at 346-508 °C.     

Synthesis, characterization and functionalization of thermally stable hyperbranched polyamide-ethers based on 6-hydroxy-2,4-bis(4′-nitrobenzamide)pyrimidine

Thermally stable hyperbranched polyamide-ethers (HBPAEs) containing pyrimidine moieties were synthesized using new AB₂ type monomer, 6-hydroxy-2,4-bis(4′-nitrobenzamide)pyrimidine (NAL), which was prepared through amidation and its structural characterization was made by FTIR, ¹H, ¹³C NMR spectrometry and elemental analysis. Polymerization of NAL proceeded homogeneously to yield a gel-free polymer (HBPAE 1). End group derivatization of nitro-terminated HBPAE 1 yielded HBPAE 2 and 3. FTIR confirmed the structure and complete modification of ensuing polymers. DB and inherent viscosity (η_inh) of HBPAE 1 was found to be 0.41 and 0.23 dL/g, respectively. Modified HBPAE 2 and 3 were soluble in various organic solvents including NMP, DMAc and DMSO but amorphous HBPAE 1 was partially soluble in DMF. Glass transition temperature (T_g) of thermally stable HBPAEs was affected by nature of end groups as well as introduction of pyrimidine rings.     

Porous membranes modified by hyperbranched polymers: I. Preparation and characterization of PVDF membrane using hyperbranched polyglycerol as additive

Porous membranes were prepared via phase inversion process from casting solution composed of poly(vinylidene fluoride) (PVDF), N,N-dimethylacetamide (DMAc), and hyperbranched polyglycerol (HPG). The membranes were characterized in terms of surface and bulk chemical compositions, morphology, water contact angle, porosity, and water flux. The effects of HPG content on membrane structures and properties were investigated. The effect of HPG addition on the hydrophilicity was discussed as well when the compositions of coagulation bath were changed. To better understand the special effects of HPG on the structures and properties of the membranes, PVDF membranes prepared using HPG as the additive were compared with those prepared using polyethylene glycol (PEG) as the additive.     

Synthesis and application of bidentate nickel complexes bearing hyperbranched salicylaldimine ligands in ethylene oligomerization

Three bidentate salicylaldimine nickel complexes containing different long-chain alkyl groups in their ligand backbone were synthesized in good yield. All the bidentate salicylaldimine ligands and their nickel complexes were fully characterized by FT-IR, ¹H NMR, UV spectroscopies, and mass spectrometry. Three bidentate nickel complexes were evaluated as catalyst precursors in ethylene oligomerization. Upon activation with methylaluminoxane (MAO), the catalytic activity was 5.75 × 10⁵ g/(mol Ni·h) and the oligomers were mainly butenes (52.10%) and octenes (32.63%) for bidentate nickel complex with 1-tetradecyl as core in the ligand backbone (R₁₄-complex) using toluene as solvent. However, bidentate nickel complex with 1-octadecyl as core in the ligand backbone (R₁₈-complex) produced mainly octenes (59.38%) and C10 + olefins (29.01%) and the catalytic activity was 2.23 × 10⁵ g/(mol Ni·h). After activation with ethylaluminum sesquichloride (EASC) in toluene, three nickel complexes yielded mainly C10 + products which contained Friedel-Craft alkylated-toluene, and their catalytic activities were above 1.5 × 10⁶ g/(mol Ni·h). For the bidentate salicylaldimine nickel catalysts with hyperbranched molecules as ligand backbones, the solvent and the reaction conditions had a large effect on catalytic activity as well as oligomerization distribution except the structure of the catalyst and the co-catalyst.