Isothermal crystallization studies of poly(butylene terephthalate) composites

Different crystallization kinetic models (Avrami and Tobin) have been applied to study the crystallization kinetics of virgin poly(butylene terephthalate) (PBT) and filled PBT systems under isothermal experimental conditions. The experimental data have been analyzed with a nonlinear, multivariable regression program. The kinetic parameters for the isothermal crystallization have been determined. The analysis results indicate that both models satisfactorily represent the isothermal crystallization kinetics. PBT crystallizes most slowly. The presence of nanoclays or nanofibers, added as fillers, enhances the crystallization rate of PBT composites. An analysis of the kinetic data with the Avrami and Tobin models has shown little change in the crystallization exponent compared with that of virgin PBT. The crystallization rate constant decreases with a rise in the temperature for the two models. This trend has been observed for similar polyester systems reported in the literature. The dispersion of the clay layers in the PBT nanocomposites has been characterized with wide‐angle X‐ray diffraction and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1344–1353, 2007     

Transesterification and crystallization behavior of poly(butylene succinate)/poly(butylene terephthalate) block copolymers

The block copolymers of poly(butylene succinate) (PBS) and poly(butylene terephthalate) (PBT) were synthesized by melt processing for different times. The sequence distribution, thermal properties, and crystallization behavior were investigated over a wide range of compositions. For PBS/PBT block copolymers it was confirmed by statistical analysis from ¹H-NMR data that the degree of randomness (B) was below 1. The melting peak (T_m) gradually moved to lower temperature with increasing melt processing time. It can be seen that the transesterification between PBS and PBT leads to a random copolymer. From the X-ray diffraction diagrams, only the crystal structure of PBS appeared in the M1 copolymer (PBS 80 wt %) and that of PBT appeared in the M3 (PBS 50 wt %) to M5 (PBS 20 wt %) copolymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 147–156, 1998     

Random copolymers of poly(butylene terephthalate): Effect of thiodiethylene terephthalate units on melting behaviour and crystallization kinetics

The melting behavior and the crystallization kinetics of poly(butylene terephthalate/thiodiethylene terephthalate) copolymers were investigated by DSC technique. The multiple endotherms were influenced both by T _c and composition. By applying the Hoffman—Weeks' method, T _m ⁰ the of the copolymers was derived. The isothermal crystallization kinetics was analyzed according to the Avrami's treatment. Values of the exponent n close to 3 were obtained, independently of T _c and composition. The introduction of thiodiethylene terephthalate units decreased the PBT crystallization rate. H _m was correlated to c _p for samples with different degree of crystallinity and the results were interpreted on the basis of the existence of an interphase.This revised version was published online in November 2005 with corrections to the Cover Date.     

Properties of sulfonated poly(butylene terephthalate)

The synthesis, morphology, and mechanical properties of sulfonated poly(butylene terephthalate) (PBT) and its unsulfonated analogs were studied. The morphology of these copolymers crystallized from the melt were examined by a combination of wide-angle x-ray scattering (WAXS), polarized light microscopy, and small-angle light scattering (SALS). Stress-strain measurements are correlated with the morphological results. Spherulitic morphology, with a maltese cross at 45°C with respect to the crossed polars, is formed at low sulfonate levels (≤ 5.0 mol %). At a higher ion content, the maltese cross rotates 45° to form a cross pattern. At still higher sulfonate contents, typically 13 mol %, the light scattering pattern disappears completely. Microscopic and WAXS examination of these functionalized PBT copolymers confirms that the crystallinity level decreases with increasing ion content and is eliminated completely at the higher sulfonation level. The spherulite radius, however, remains invariant until the highest functionalization level. On the contrary, the morphology and properties of the unsulfonated isophthalate copolymer analogs remain relatively constant over the entire composition range examined. In several compositions clearly inferior properties are noted compared with the ion-containing copolymers.     

Effect of a polyetheramine additive on the melt-flowability of poly(butylene terephthalate)

A polyetheramine (PEA) was added to poly(butylene terephthalate) (PBT) to improve its melt-flowability. Fourier transform infrared (FTIR) and solution proton nuclear magnetic resonance spectroscopy (¹H-NMR) were employed to check the change in chemical structure after compounding, while differential scanning calorimetry (DSC), wide angel X-ray diffraction (WAXD), capillary rheometer and a universal testing machine were used to investigate the thermal properties, crystal structure, rheological behavior and mechanical properties of PBT/PEA blends. The results revealed that a loading of 1.0wt% PEA in PBT drastically improved its melt-flowability without the loss of thermal properties and tensile strength. As comparisons, blends of PBT with polyols such as pentaerythritol and di(trimethylolpropane) were also prepared and the properties were evaluated. It was found that the melt-flowability improvement from these polyols was much lower than that from PEA.     

The multiple melting endotherms from poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) (PBT) has been investigated, and a simulation has been performed to determine whether the multiple melting endotherms observed during the thermal analysis of PBT can be explained by the simultaneous melting and recrystallization of an initial distribution of crystal melting temperatures that contains only one maximum and two inflection points. Specimens that were cooled at constant rates from the melt showed between one and three melting endotherms upon heating in a differential scanning calorimeter (DSC). The position and breadth of the crystallization exotherms upon cooling from the melt and small-angle x-ray scattering showed that as the cooling rate is increased, the distribution of melting temperatures broadens and shifts to lower temperatures. By combining temperature-dependent recrystallization with an initial distribution of melting temperatures, simulated DSC curves were produced that agreed well with experimental DSC curves. In instances of triple peaked curves, the high temperature peak was due to crystals formed during the scanning process, and the middle and low temperature peaks were due to crystals originally present in the material. Satisfactory agreement between the experimental and simulated curves was found without considering additional crystallization from the amorphous regions during the scanning process.     

Influence of biodegradation on crystallization of poly (butylene adipate‐co‐terephthalate)

The biodegradation of aromatic‐aliphatic biodegradable polyester poly (butylene adipate‐co‐terephthalate) (PBAT) was studied under mesophilic (37°C) and thermophilic (55°C) anaerobic conditions. Anaerobic sludge from municipal wastewater treatment plant was utilized as an inoculum. Non‐isothermal crystallization kinetics of PBAT before and after biodegradation was explored by differential scanning calorimetry. Under mesophilic anaerobic conditions (37°C), the biodegradation after 126 days was only 2.2%, molecular weight changed from 93 000 to 25 500 g/mol, and the crystallization behavior was changed only slightly. However, biodegradation under thermophilic anaerobic conditions (55°C) caused much bigger changes: biodegradation according to biogas production reached after 126 days 8.3%, molecular weight changed from 93 000 to 9430 g/mol, and the crystallization behavior was changed significantly. While T_m increased only slightly, T_c on the other hand increased significantly for the sample after biodegradation at 55°C. Also, the crystallization rate was slower (particularly at lower cooling rates), but crystallinity was slightly higher. The diffraction pattern was observed by X‐ray diffraction.     

The effect of annealing on the subsequent cold crystallization of amorphous poly(ethylene terephthalate)

Amorphous poly(ethylene terephthalate) was annealed at temperatures around the glass transition temperature and then heated up in differential scanning calorimeter at 20 °C min⁻¹. It was found that the annealing favored the subsequent cold crystallization and this effect became stronger with increasing annealing temperature. The experimental results were explained by considering the structural change during the annealing.     

An efficient halogen-free flame retardant for glass-fibre-reinforced poly(butylene terephthalate)

Compared with poly(butylene terephthalate) (PBT), glass-fibre-reinforced poly(butylene terephthalate) (GF-PBT) is difficult to flame retard with halogen-free flame retardants. In the present study, the aluminium salt of hypophosphorous acid (AP) was used as a flame retardant for GF-PBT. A series of flame-retardant GF-PBT composites was prepared via melt compounding. The flame retardance and combustion behaviour of the composites were studied by limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimetric test. Thermal behaviours and thermal decomposition kinetics were investigated by thermogravimetric analysis (TGA) under N₂ atmosphere. The addition of AP to the composites could result in an increased LOI value, a UL-94 V-0 (1.6 mm) classification and a better fire performance in cone calorimetric tests. The char morphology observation after flame-retardant tests, calculation of decomposition kinetics, X-ray photoelectron spectroscopy (XPS) and infra-red spectral analysis of the char residue confirmed the condensed-phase flame-retardant mechanism. Furthermore, the mechanical properties of the flame-retardant composites were not deteriorated, retaining an acceptable level.     

Isothermal and nonisothermal crystallization kinetics of poly(propylene terephthalate)

The kinetics of crystallization of poly(propylene terephthalate) (PPT) samples of different molecular weights were studied under both isothermal and nonisothermal conditions. The Avrami and Lauritzen–Hoffmann treatments were applied to evaluate kinetic parameters of PPT isothermal crystallization. It was found that crystallization is faster for low‐molecular‐weight samples. The modified Avrami equation, and the combined Avrami–Ozawa method were found to successfully describe the nonisothermal crystallization process. Also, the analysis of Lauritzen–Hoffmmann was tested and it resulted in values close to those obtained with isothermal crystallization data. The nonisothermal kinetic data were corrected for the effect of the temperature lag and shifted alone with the isothermal kinetic data to obtain a single master curve, according to the method of Chan and Isayev, testifying to the consistency between the isothermal and corrected nonisothermal data. A new method for ranking of polymers, referring to the crystallization rates, was also introduced. This involved a new index that combines the maximum crystallization rate observed during cooling with the average crystallization rates over the temperature range of the crystallization peak. Furthermore, the effective energy barrier of the dynamic process was evaluated with the isoconversional methods of Flynn and Friedmann. It was found that the energy barrier is lower for the low‐molecular‐weight PPT. The effect of the catalyst remnants on the crystallization kinetics was also investigated and it was found that this is significant only for low‐molecular‐weight samples. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3775–3796, 2004     

Thermal degradation and isothermal crystalline behavior of poly（trimethylene terephthalate）

Poly(trimethylene terephthalate)(PTT) is an excellent fiber material.Its thermal degradation and isothermal crystalline behaviors were in this study investigated using thermogravimetric analysis(TGA),thermogravimetric analysis-Fourier transform infrared spectroscopy(TGA-FTIR) analysis,differential scanning calorimetry(DSC) and X-ray diffraction(XRD).The thermal degradation mechanism of PTT follows Mclafferty rearrangement principle.The PTTwithintrinsicviscosity(Ⅳ) of 0.74 dL/g has a maximum crystallinity...     

Isothermal crystallization of poly(3-hydroxybutyrate-co-3-hydroxyvalerate)

Isothermal crystallization behavior of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) was investigated by means of differential scanning calorimetry and polarized optical microscopy (POM). The Avrami analysis can be used successfully to describe the isothermal crystallization kinetics of PHBV, which indicates that the Avrami exponent n=3 is good for all the temperatures investigated. The spherulitic growth rate, G, was determined by POM. The result shows that the G has a maximum value at about 353 K. Using the equilibrium melting temperature (448 K) determined by the Flory equation for melting point depression together with U∗=1500 cal mol⁻¹, T_∞=30 K and T_g=278 K, the nucleation parameter K_g was determined, which was found to be 3.14 ± 0.07 × 10⁵ (K²), lower than that for pure PHB. The surface-free energy σ=2.55×10⁻² J m⁻² and σ_e=2.70±0.06×10⁻² J m⁻² were estimated and the work of chain-folding (q=12.5±0.2 kJ mol⁻¹) was derived from σ_e, and found to be lower than that for PHB. This implies that the chains of PHBV are more flexible than that of PHB.     

Multiple melting endotherms in isothermally melt-crystallized poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) crystallized isothermally for various times was examined using differential scanning calorimetry. After short crystallization times, the DSC analysis gave two melting peaks, but after longer times, the analysis gave three peaks. The latter triplet of DSC peaks can be denoted as low, middle, and high, starting with the lowest temperature endotherm. The DSC peaks were simulated using a measured recrystallization rate and behavior for PBT and an assumed initial melting point distribution. The low and middle peaks represent the original melting peaks arising from isothermal crystallization. The high melting peak arises from recrystallization during the DSC heating scan. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1757–1767, 1998     

Miscibility and Crystallization in Binary Crystalline Blends of Poly(butylene terephthalate) with Poly(butylene terephthalate-e-caprolactone)

Poly(butylene terephthalate)/poly(butylene terephthalate-e-caprolactone) is a new A/AxB1-x binary crystalline blend with intra-molecular repulsion interaction. Using the mean-field binary interaction model, the value of interaction parameter between the butylene terephthalate and caprolactone structural unit was first reported to be 0.305. This blend exhibited different crystallization behavior from a typical homopolymer/copolymer blend, which was carefully investigated by di?erential scanning calorimetry. It was found that poly(butylene terephthalate-e-caprolactone) copolymers have a great effect on the pure poly(butylene terephthalate) chain mobility and poly(butylene terephthalate) crystalline lattice packing. In the meantime, the crystallization of butylene terephthalate segments in copolymers was restricted by the previously formed poly(butylene terephthalate) crystallites. The two constituents for blending can not form a co-crystal in the range of composition even if they have the same butylene terephthalate unit. It can be concluded that longersegments in a copolymer would be beneficial for the formation of a co-crystal in blends.     

Recycled carbon fiber reinforced poly(butylene terephthalate) thermoplastic composites: fabrication,crystallization behaviors and performance evaluation

The thermoplastic composites based on poly(butylene terephthalate) (PBT) and recycled carbon fiber (RCF) were prepared through simple melt compounding by a twin‐screw extruder. An effective approach was utilized to clean and treat the RCF surface with a concentrated solution of nitric acid and then a solution of diglycidyl ether of bisphenol A as macromolecular coupling agent so as to improve the interfacial adhesion between the RCF and PBT matrix. As a result, the reinforcing potential of the RCF was enhanced substantially, and the mechanical properties, heat distortion temperature, and thermal stability of PBT could be significantly improved by incorporating this surface‐treated RCF. The morphologies of fracture surfaces indicated that the RCF achieved a homogeneous dispersion in the PBT matrix due to a good interfacial interaction between fiber and PBT. The investigations on the crystallization behaviors and kinetics demonstrated that the RCF acted as a nucleation agent for the crystallization of PBT, and the crystallization rate and nucleation density of PBT were increased remarkably due to the heterogeneous nucleating effect of RCF in the matrix. These features may be advantageous for the enhancement of mechanical properties, heat resistance, and processability of PBT‐based composites. This study may provide a design guide for carbon fiber‐reinforced PBT composites with a great potential as well as a low cost for industrial and civil applications. Copyright © 2012 John Wiley & Sons, Ltd.     

Performance of biodegradable microcapsules of poly(butylene succinate), poly(butylene succinate-co-adipate) and poly(butylene terephthalate-co-adipate) as drug encapsulation systems

Poly(butylene succinate) (PBSu), poly(butylene succinate-co-adipate) (PBSA) and poly(butylene terephthalate-co-adipate) (PBTA) microcapsules were prepared by the double emulsion/solvent evaporation method. The effect of polymer and poly(vinyl alcohol) (PVA) concentration on the microcapsule morphologies, drug encapsulation efficiency (EE) and drug loading (DL) of bovine serum albumin (BSA) and all-trans retinoic acid (atRA) were all investigated. As a result, the sizes of PBSu, PBSA and PBTA microcapsules were increased significantly by varying polymer concentrations from 6 to 9%. atRA was encapsulated into the microcapsules with an high level of approximately 95% EE. The highest EE and DL of BSA were observed at 1% polymer concentration in values of 60 and 37%, respectively. 4% PVA was found as the optimum concentration and resulted in 75% EE and 14% DL of BSA. The BSA release from the capsules of PBSA was the longest, with 10% release in the first day and a steady release of 17% until the end of day 28. The release of atRA from PBSu microcapsules showed a zero-order profile for 2 weeks, keeping a steady release rate during 4 weeks with a 9% cumulative release. Similarly, the PBSA microcapsules showed a prolonged and a steady release of atRA during 6 weeks with 12% release. In the case of PBTA microcapsules, after a burst release of 10% in the first day, showed a parabolic release profile of atRA during 42 days, releasing 36% of atRA.     

Miscibility and properties of poly(l-lactic acid)/poly(butylene terephthalate) blends

Binary blends of poly(l-lactide) (PLLA) and poly(butylene terephthalate) (PBT) containing PLLA as major component were prepared by melt mixing. The two polymers are immiscible, but display compatibility, probably due to the establishment of interactions between the functional groups of the two polyesters upon melt mixing. Electron microscopy analysis revealed that in the blends containing up to 20% of poly(butylene terephthalate), PBT particles are finely dispersed within the PLLA matrix, with a good adhesion between the phases. The PLLA/PBT 60/40 blend presents a co-continuous multi-level morphology, where PLLA domains, containing dispersed PBT units, are embedded in a PBT matrix. The varied morphology affects the mechanical properties of the material, as the 60/40 blend displays a largely enhanced resistance to elongation, compared to the blends with lower PBT content.     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Nonisothermal crystallization kinetics and spherulite morphology of poly(trimethylene terephthalate)

The nonisothermal melt crystallization behavior of poly(trimethylene terephthalate) (PTT) was investigated using the DSC technique. PTT peak exothermic crystallization temperature was found to move to lower temperatures as the cooling rate was increased. The modified Avrami equation exponent, n, was 4 when the cooling rates were between 5 and 15 °C/min, indicating a thermal nucleation and a three-dimensional spherical growth mechanism. When the cooling rate was increased to 25 °C/min, n gradually decreased to near 3, implying the nucleation mechanism changed to an athermal mode. PTT nonisothermal crystallization behavior could also be analyzed using the Ozawa equation and the combined equations of Ozawa and Avrami with very good fit of the data.PTT spherulite morphologies and the sign of the birefringence depended strongly on the spherulite's growth temperature. When the growth temperature was decreased from 222 to 170 °C, the spherulite changed from a saturation-type dendritic morphology to one with a colorful banded texture; the sign of the birefringence also changed in the following order: from a weakly positive spherulite → mixed spherulite → weakly negative spherulite → negative spherulite → positive spherulite → negative spherulite → positive spherulite.     

Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.