Preparation of Silica/Poly(tert‐butylmethacrylate) Core/Shell Nanocomposite Latex Particles

Nanocomposite latex particles, with a silica nanoparticle as core and crosslinked poly(tert‐butylmethacrylate) as shell, were prepared in this work. Silica nanoparticles were first synthesized by a sol‐gel process, and then modified by 3‐(trimethoxysilyl)propyl methacrylate (MPS) to graft C?C groups on their surfaces. The MPS‐modified silica nanoparticles were characterized by elemental analysis, FTIR, and ²⁹Si NMR and ¹³C‐NMR spectroscopy; the results showed that the C?C groups were successfully grafted on the surface of the silica nanoparticles and the grafted substance was mostly the oligomer formed by the hydrolysis and condensation reaction of MPS. Silica/poly(tert‐butylmethacrylate) core/shell nanocomposite latex particles were prepared via seed emulsion polymerization using the MPS‐modified silica nanoparticle as seed, tert‐butylmethacrylate as monomer and ethyleneglycol dimethacrylate as crosslinker. Their core/shell nanocomposite structure and chemical composition were characterized by means of TEM and FTIR, respectively, and the results indicated that silica/poly(tert‐butylmethacrylate) core/shell nanocomposite latex particles were obtained.     

Synthesis of composite particles through emulsion polymerization based on silica/fluoroacrylate-siloxane using anionic reactive and nonionic surfactants

The composite particles with core/shell structure resulting from the combination of silica seed and hydrophobic copolymer (dodecafluoroheptyl methacrylate (DFMA), gamma-methacryloxypropyltriisopropoxidesilane (MAPTIPS), methyl methacrylate, butyl acrylate) were synthesized by emulsion polymerization. The amount of the silica seeds, concentration of reactive surfactant, as well as the addition of DFMA and MAPTIPS, have strong influences on the morphology of composite particles. It has been shown that it would be possible to produce stable organic/inorganic composite particles with inhomogeneous core/shell structure encapsulated by hydrophobic fluorinated acrylate even though using unmodified silica particles and admixture of anionic and nonionic surfactants. However, there was an obvious difference on the morphologies of core-shell structure whether the DFMA and MAPTIPS were added or not. It was concluded that two kinds of polymerization approaches might coexist in the presence of DFMA and MAPTIPS for raw silica. One clear advantage of this process is that there is only one silica bead for each composite particle. This kind of stable core-shell structural hybrid latex is useful for preparing high performance hydrophobic coating.     

纳米SiO_2/聚丙烯酸酯复合乳液的制备与表征

根据核壳乳液聚合理论,以经过硅烷偶联剂表面改性的纳米SiO2为种子,采用适当的乳液聚合工艺,制备了纳米SiO2/聚丙烯酸酯复合乳液,并表征了其性能.结果表明,纳米SiO2经过改性后,硅烷偶联剂接枝在其表面;以其为种子制备的复合乳液具有核壳结构,其热稳定性有所提高.     

In situ small-angle X-ray scattering studies during the formation of polymer/silica nanocomposite particles in aqueous solution

This study is focused on the formation of polymer/silica nanocomposite particles prepared by the surfactant-free aqueous emulsion polymerization of 2,2,2-trifluoroethyl methacrylate (TFEMA) in the presence of 19 nm glycerol-functionalized aqueous silica nanoparticles using a cationic azo initiator at 60 °C. The TFEMA polymerization kinetics are monitored using ¹H NMR spectroscopy, while postmortem TEM analysis confirms that the final nanocomposite particles possess a well-defined core–shell morphology. Time-resolved small-angle X-ray scattering (SAXS) is used in conjunction with a stirrable reaction cell to monitor the evolution of the nanocomposite particle diameter, mean silica shell thickness, mean number of silica nanoparticles within the shell, silica aggregation efficiency and packing density during the TFEMA polymerization. Nucleation occurs after 10–15 min and the nascent particles quickly become swollen with TFEMA monomer, which leads to a relatively fast rate of polymerization. Additional surface area is created as these initial particles grow and anionic silica nanoparticles adsorb at the particle surface to maintain a relatively high surface coverage and hence ensure colloidal stability. At high TFEMA conversion, a contiguous silica shell is formed and essentially no further adsorption of silica nanoparticles occurs. A population balance model is introduced into the SAXS model to account for the gradual incorporation of the silica nanoparticles within the nanocomposite particles. The final PTFEMA/silica nanocomposite particles are obtained at 96% TFEMA conversion after 140 min, have a volume-average diameter of 216 ± 9 nm and contain approximately 274 silica nanoparticles within their outer shells; a silica aggregation efficiency of 75% can be achieved for such formulations.

SAXS is used to study the formation of polymer/silica nanocomposite particles prepared by surfactant-free aqueous emulsion polymerization of 2,2,2-trifluoroethyl methacrylate in the presence of silica nanoparticles using a azo initiator at 60 °C.     

SiO2/聚甲基丙烯酸叔丁酯核壳复合微粒的制备与表征

以甲基丙烯酸-3-(三甲氧基硅基)丙酯(MPS)修饰的SiO2胶体粒子为种子,甲基丙烯酸叔丁酯(tBMA)为单体、十二烷基硫酸钠(SDS)为乳化剂,采用种子乳液聚合法制备了SiO2/聚甲基丙烯酸叔丁酯的核壳复合微粒。微粒经水解后形成具有pH敏感性的无机/有机复合微粒。研究了影响核壳复合微粒形态结构的因素,结果发现,控制SiO2种子乳液的质量分数在1.5%～2%,可避免聚合过程中生成纯聚甲基丙烯酸叔丁酯乳胶粒子;反应体系中乳化剂SDS的用量超过质量分数0.3%时,易形成纯聚合物乳胶粒子;SDS用量低于质量分数0.15%时,生成的核壳复合微粒易产生团聚;单体和交联剂用量升高,核壳复合微粒的壳层厚度增加,用量过高会导致核壳复合微粒出现团聚现象,并且有纯聚合物乳胶粒子生成。采用TEM、NMR和FTIR及接触角测试技术分析结果表明,复合微粒是由SiO和聚甲基丙烯酸叔丁酯组成的核壳结构微粒。     

Encapsulation of silica nanoparticles by miniemulsion polymerization

Hybrid silica/polystyrene nanoparticles were synthesized by miniemulsion polymerization. With the objective to prepare core‐shell hybrid nanoparticles having narrow particle size distributions (PSDs) as well as a high degree of silica encapsulation, the effect of adding surface modifiers, the size of silica nanoparticles, the ratio styrene/silica, the surfactant concentration, and the presence of ethanol in the reaction mixture were studied. A synergistic effect was observed using oleic acid (OA) together with 3‐(trimethoxysilyl)propyl methacrylate (TPM) in the compatibilization step between the organic phase (monomer) and inorganic nanoparticles (silica). Mono and multinuclear eccentric core‐shell hybrid nanoparticles were obtained. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 935–948, 2009     

Biomimetic synthesis of raspberry-like hybrid polymer–silica core–shell nanoparticles by templating colloidal particles with hairy polyamine shell

The nanoparticles composed of polystyrene core and poly[2-(diethylamino)ethyl methacrylate] (PDEA) hairy shell were used as colloidal templates for in situ silica mineralization, allowing the well-controlled synthesis of hybrid silica core–shell nanoparticles with raspberry-like morphology and hollow silica nanoparticles by subsequent calcination. Silica deposition was performed by simply stirring a mixture of the polymeric core–shell particles in isopropanol, tetramethyl orthosilicate (TMOS) and water at 25 °C for 2.5 h. No experimental evidence was found for nontemplated silica formation, which indicated that silica deposition occurred exclusively in the PDEA shell and formed PDEA–silica hybrid shell. The resulting hybrid silica core–shell particles were characterized by transmission electron microscopy (TEM), thermogravimetry, aqueous electrophoresis, and X-ray photoelectron spectroscopy. TEM studies indicated that the hybrid particles have well-defined core–shell structure with raspberry morphology after silica deposition. We found that the surface nanostructure of hybrid nanoparticles and the composition distribution of PDEA–silica hybrid shell could be well controlled by adjusting the silicification conditions. These new hybrid core–shell nanoparticles and hollow silica nanoparticles would have potential applications for high-performance coatings, encapsulation and delivery of active organic molecules.     

Anchoring of polyacrylate onto silica and formation of polyacrylate/silica nanocomposite particles via in situ emulsion polymerization

Polyacrylate/silica nanocomposite latex particles were prepared by in situ emulsion polymerization of acrylate monomers initiated by 2,2′-azobis(2-amidinopropane)dihydrochloride (AIBA) adsorbed by silica nanoparticles. The anchoring of polyacrylate (ACR) onto silica nanoparticles was achieved through the physical absorption and chemical grafting reaction. The elution and HF etching experiments showed that most silica nanoparticles were encapsulated by ACR to form the raspberry-like ACR/silica nanocomposite latex particles. The silica nanoparticles with a greater grafting degree of ACR tended to locate in the bulk of the polymer, and the silica particle with a lower grafting degree would not be combined with polymer latex particles and always remained in water phase. The formation of the final ACR/silica nanocomposite latex particles included the anchoring of ACR onto silica primary particles, aggregation of silica primary particles to form the silica-containing latex particles, and the growth of latex particles.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

碱溶性无规共聚物表面活性剂的合成及在乳液聚合中的应用研究

合成了碱溶性无规共聚物聚 (甲基丙烯酸甲酯 丙烯酸乙酯 甲基丙烯酸 ) (MMA EA MAA) ,并对其结构、表面活性进行了表征研究 .以合成的P(MMA EA MAA)作高分子表面活性剂 ,进行甲基丙烯酸丁酯的乳液聚合 .研究了反应温度 ,引发剂浓度 ,表面活性剂浓度等因素对反应速率 (Rp)的影响 .结果表明 ,聚合速率随引发剂浓度 ,表面活性剂浓度的增加而增加 ;该体系的表观活化能为 85 19kJ·mol- 1 .用透射电镜 (TEM)表征了所制备的乳胶粒子形态 ,乳胶粒子呈较明显的核 壳结构 .     

反应性复合乳液的合成、表征及其交联反应

利用种子半连续乳液聚合方法合成了核层或壳层带有环氧基以及壳层带有羧基的3种不同核/壳结构的乳胶粒子,通过物理共混带环氧基和羧基的乳胶粒子,得到了两种反应性复合乳液.利用透射电镜和激光动态光散射对乳胶粒子进行了表征,其粒径分布较窄,粒径分布的多分散系数为0.062,平均粒径约76 nm,乳胶粒子具有明显的核/壳结构.通过胶膜的凝胶率和膨胀率的测定和红外光谱分析对反应性复合乳液中乳胶粒子的扩散及交联反应进行了研究,并探讨了不同核壳结构复合乳液对涂膜机械性能的影响.研究表明,当反应性复合乳液中的环氧基和羧基分别分布在乳胶粒子的核层和壳层时,有利于聚合物分子链的充分扩散和化学交联反应的进行,从而提高涂膜的物理化学性能,当甲基丙烯酸缩水甘油酯(GMA)含量为10 wt%时,涂膜的拉伸强度达20.3 MPa.     

单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Preparation of epoxy‐functionalized polystyrene/silica core–shell composite nanoparticles

Epoxy‐functionalized polystyrene/silica core–shell composite nanoparticles were prepared by the postaddition of glycidyl methacrylate (GMA) via emulsion polymerization. The outermost shell of obtained multilayered core–shell particles was made up of poly(glycidyl methacrylate) (PGMA). A semicontinuous process involving the dropwise addition of GMA was used to avoid demulsification of the emulsion system. The amount of grafted PGMA was quantified by Fourier transform infrared spectroscopy and was altered in a wide range (1–50 wt % to styrene). The binding efficiency was usually high (ca. 90%), indicating strong adhesion between the silica core and the polymer shell. There were approximately four or five original silica beads, which formed a cluster, per composite of nanoparticles whose size was about 60–70 nm. Other main factors of polymerization conditions including the amounts of sodium dodecyl sulfonate and silica are also discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2253–2262, 2004     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Designing Organic/Inorganic Colloids by Heterophase Polymerization

Polymer/silica and polymer/Laponite nanocomposite colloids with various morphologies have been elaborated through emulsion polymerization using a polymerizable organosilane (route I) and a methyl methacrylate-terminated macromonomer (route II) as coupling agents. Depending on the synthetic strategy and on the nature of the mineral particles, either core-shell, raspberry-like, multipod-like, currant bun or inverted core-shell morphologies (the mineral forming the shell) were achieved. Beyond the control of particle shape, we have demonstrated that some of the polymerizations exhibited particular kinetics behaviors which could be correlated to the mechanism of formation of the composite particles. Interestingly, conversion versus time curves of a series of soap free polymerizations performed in the presence of the macromonomer showed a significant increase in the polymerization rate with increasing the inorganic particles concentration. Characterization of the composite latexes by transmission electron microscopy showed that the mineral was located at the surface of the latex spheres and participated therefore to their stabilization. The higher the amount of inorganic particles, the lower the particles size and the higher the polymerization rate.     

Synthesis of single‐core and multiple‐core core‐shell nanoparticles by RAFT emulsion polymerization: Lead sulfide‐copolymer nanocomposites

We report here a simple and direct route for the preparation of lead sulfide (PbS) quantum dots (QDs) embedded into polymeric nanospheres by emulsion polymerization. In this process, QDs are first dispersed in an aqueous solution containing a statistical oligomer constituted of five butyl acrylate and ten acrylic acid units prepared by reversible addition fragmentation chain transfer (RAFT) polymerization using a trithiocarbonate as RAFT agent. Then, the dispersion of PbS QDs is engaged into an emulsion polymerization process to form core‐shell nanoparticles. Transmission electron microscopy reveals the presence of single‐core core‐shell particles at low concentration of PbS QD, whereas multiple‐core core‐shell particles containing either well separated or aggregated PbS QDs are formed at high concentration of PbS QDs. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation of organic/inorganic hybrid and hollow particles by catalytic deposition of silica onto core/shell heterocoagulates modified with poly[2-(N,N-dimethylamino)ethyl methacrylate

The organic/inorganic hybrid particles PSt/P(St-CPEM)(θ)-g-PDMAEMA/SiO(2) were prepared by catalytic hydrolysis and subsequent polycondensation of tetraethoxysilane in the poly[2-(N,N-dimethylamino)ethyl methacrylate] (PDMAEMA) layers grafted on the PSt/P(St-CPEM)(θ) core/shell heterocoagulates. The micron-sized PSt core and the submicron-sized P(St-CPEM) shell particles bearing ATRP initiating groups were synthesized by dispersion polymerization of styrene (St) and emulsifier-free emulsion polymerization of St with 2-chloropropionyloxyethyl methacrylate (CPEM), respectively. The raspberry-shaped PSt/P(St-CPEM)(θ) heterocoagulates with a controlled surface coverage (θ=0.51, 0.81) were prepared by hydrophobic coagulation between the core and the shell particles in an aqueous NaCl solution near the T(g) of P(St-CPEM). Surface modification of heterocoagulates was carried out by ATRP of DMAEMA from the shell particles adsorbed on the core particles. Silica deposition was performed by simply adding tetraethoxysilane to a water/methanol dispersion of PSt/P(St-CPEM)(θ)-g-PDMAEMA. The SEM and TGA revealed that the resulting PSt/P(St-CPEM)(θ)-g-PDMAEMA/SiO(2) composites maintain a raspberry-like morphology after deposition of silica onto the PDMAEMA layer grafted on heterocoagulates. The micron-sized, raspberry-shaped or the submicron-sized, hole-structured silica hollow particles were obtained selectively by thermal decomposition of the PSt/P(St-CPEM)(θ)-g-PDMAEMA/SiO(2). The oriented particle array was fabricated by dropping anisotropically perforated silica particles onto a glass substrate settled at the bottom of a bottle filled with chloroform.     

Preparation of PDMS-ormosil and its application in miniemulsion polymerization

With the assistance of ultrasound, octamethylcyclotetrasiloxane (D4) and slight silane coupling agent γ-(2,3-epoxypropoxy)propyltrimethoxysilane (KH560) were sufficiently mixed with silica sol, and the in situ ring-opening polymerization of D4 on the surface of silica nanoparticles, catalyzed by dodecylbenzene sulfonic acid (DBSA), was enhanced as well. Thus, polydimethylsiloxane (PDMS)-modified silica (PDMS-ormosil) mixture was obtained. A slight addition of silane coupling agent γ-(2,3-epoxypropoxy)propyltrimethoxysilane (KH560) could significantly enhance the modified efficiency. The PDMS-ormosil mixtures were directly dispersed in the mixed monomer methyl methacrylate and butyl methacrylate. Then, miniemulsion polymerizations of acrylate monomers containing PDMS-ormosils were carried out, with free PDMS as hydrophobe and neutralized DBSA as emulsifier, both preexisted in the PDMS-ormosil mixture. Thus, the troubles of separation, purification, and redispersion in the traditional techniques can be omitted. Fourier transform infrared spectroscopy, thermogravimetric analysis, transmission electron microscope, scanning electron microscope, and water contact angle tests were utilized to demonstrate that nanocomposite particles with a core–shell structure were synthesized; when the silica content was 3 wt% of the monomers, the average particle size was 97 nm, and the generated PDMS improved the hydrophobicity of the nanocomposite latex.     

Synthesis of nano-ZnO/poly(methyl methacrylate) composite microsphere through emulsion polymerization and its UV-shielding property

Nano-ZnO/poly(methyl methacrylate)(PMMA) composite latex microspheres were synthesized by in-site emulsion polymerization. The interfacial compatibility between nano-ZnO particles and PMMA were improved by treating the surface of nano-ZnO particles hydrophobically using methacryloxypropyltrimethoxysilane (MPTMS). TEM indicated that nano-ZnO particles present in nanosphere and have been encapsulated in the PMMA phase. FT-IR confirmed that MPTMS reacted with the nano-ZnO particle and copolymerized with MMA. It was clearly found from SEM that ZnO nanoparticles can be homogeneously dispersed in the PVC matrix. The absorbance spectrum of the nanocomposite polymer suggested that increasing the amount of nano-ZnO in composite particles could enhance the UV-shielding properties of the polymers. The nano-ZnO/PMMA composite particle could eliminate aggregation of ZnO nanoparticle and improve its compatibility with organic polymer. This means that the composite particles can be widely applied in lots of fields.     

悬浮-乳液复合聚合聚苯乙烯-聚甲基丙烯酸甲酯复合粒子的颗粒特性和成粒机理

采用在苯乙烯 (St)悬浮聚合过程中滴加甲基丙烯酸甲酯 (MMA)乳液聚合组分的悬浮 乳液复合聚合方法 ,制备大粒径聚苯乙烯 聚甲基丙烯酸甲酯 (PS PMMA)复合粒子 .研究聚合物粒径分布和颗粒形态的变化发现 ,在St悬浮反应中期滴加MMA乳液聚合组分后 ,聚合体系逐渐由悬浮粒子与乳胶粒子并存向形成单峰分布复合粒子转变 ,最终形成核 壳结构完整的大粒径PS PMMA复合粒子 ;在St悬浮反应初期滴加MMA乳液聚合组分 ,St与MMA一起分散成更小液滴 ,反应后期凝并成非核 壳结构复合粒子 ;在St悬浮反应后期滴加MMA乳液聚合组分 ,PMMA乳胶粒子与PS悬浮粒子基本独立存在 .根据以上结果 ,提出了St MMA悬浮 乳液复合聚合的成粒机理 .