Stability and deterioration of a shape memory polymer fabric composite under thermomechanical stress

Fibres and fabrics are often used to reinforce shape memory polymers (SMPs) to improve their mechanical strength and properties, and such composites have been widely used in engineering. However incorporation of fibres and fabrics in SMPs is often accompanied with the deterioration of thermomechanical properties and shape memory effect. The thermomechanical properties and deterioration mechanisms of a shape memory polymer composite (SMPC) under repeated mechanical stress were investigated. Up to 100% extension, the SMPCs showed good shape memory effect with excellent shape recovery ratio, recovery stress and mechanical properties; while beyond that the recovery ratio and recovery stress of the composites deteriorated rapidly due to the significant delamination and debonding of fibres and fabrics from the SMP resin and accumulation of broken fibres.     

Two-way shape memory behavior of styrene-based bilayer shape memory polymer plate

In this work, a bilayer shape memory polymer (SMP) composite plate with two-way shape memory behavior is simulated, in which two types of styrene-based SMPs with well-separated glass transition temperatures are assembled in parallel. The finite element (FE) software ABAQUS is selected to exhibit the two-way shape memory effect during the shape recovery step and the Generalized Maxwell Model with the WLF equation is applied to characterize the temperature-dependent properties of the SMP bilayer plates. The effect factors of axial predeformation, thermal expansion coefficient and plate thickness are all considered for the two-way shape memory behavior of the styrene-based bilayer SMP plate. After that, a smart gripper composed of four SMP composite plates is proposed to realize grabbing and releasing functions for one-step and staged heating recovery. The FE results provide some necessary theoretical guidelines for future soft smart structural designs and optimization.     

Thermal-mechanical behavior of styrene-based shape memory polymer tubes

Styrene-based shape memory polymer (SMP) tubes were fabricated and their basic mechanical properties in different deformation states were investigated. The tensile, compression, bending and twisting shape memory properties of the tubes were analyzed and discussed, and the results indicated that SMP tubes exhibit good shape fixity ratio and shape recovery ratio. In addition, the shape recovery behavior was investigated at different heating rates. These experimental results will provide guidance for future applications of SMP tube structures.     

Room temperature deformable shape memory composite with fine‐tuned crystallization induced via nanoclay particles

It is known that particular types of semi‐crystalline/elastomer polymer blends exhibit shape memory effects (SME) due to the dispersion of two immiscible phases. In this study, the crystal structure of polylactic acid (PLA)/ thermoplastic polyurethane (TPU) based shape memory polymer (SMP) is altered by incorporating small amounts of montmorillonite (MMT) nanoclay. The results indicate the incorporation of MMT can improve the compatibility of the two different polymers. Moreover, the presence of MMT affects the total crystallinity of the SMP and improves mechanical properties. Lastly, uniaxial stretching deformation can be applied to the SMP at room temperature conditions while maintaining its shape memory properties. With 1 wt % MMT particles, the recovery ratio (Rr) was nearly 95%, which indicated a strong recovery effect. The shape‐fixing ratio (Rf) remained above 95% for all composites due to plastic deformation applied at room temperature. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1197–1206     

Influence of silica on shape memory effect and mechanical properties of polyurethane-silica hybrids

Polyurethane block copolymer (PU) was synthesized and was followed by a sol-gel reaction with tetraethoxysilane (TEOS) to prepare high performance polyurethane-silica hybrids with shape memory function. Their tensile and shape memory properties were compared as a function of TEOS content and PU hard segment content. A tensile test showed that the mechanical properties were largely influenced by TEOS content, and the maximum elongation-at-break as well as maximum breaking stress and modulus were obtained when TEOS at 10 wt% was used. Shape memory of hybrids was also obtained from a thermomechanical test, and showed good shape retention and shape recovery of more than 80% for all samples. Consequently, by silica hybridization, an improvement in the mechanical properties and shape recovery force of PU could be achieved without any decrease in their shape recovery effect.     

甲壳型液晶聚合物纤维的形状记忆效应

采用TA-Q800动态热机械分析仪(DMA)研究了聚乙烯基对苯二甲酸二(对丁氧基苯)酯(PBPCS)纤维的形变回复性能,发现PBPCS纤维具有非常好的形状记忆效应,在145℃及以上温度,形状回复速率最好,9min左右可以从400%的伸长回复到原来的尺寸,于145℃,重复实验5次,结果说明形变回复重复性好.二维X衍射(2DX-Ray)研究显示形变前后PBPCS柱状分子直径d由2.54nm变为2.42nm,表明拉伸后PBPCS螺旋状的大分子主链处于更为伸直的构象,因此分子主链产生一定的内应力,即形变回复应力.由此可见,PBPCS相对柔性的聚乙烯主链使纤维具有良好的形变回复性能,而侧基的甲壳效应使得纤维能够保持初始尺寸,即PBPCS所具有的类似弹簧的特殊螺旋状分子结构是其纤维具有形状记忆效应的内在原因.     

Qualitative separation of the physical swelling effect on the recovery behavior of shape memory polymer

The physical swelling effect-induced shape recovery is studied in a thermo-responsive styrene-based shape memory polymer (SMP). Fourier transform-infrared (FTIR) test reveals no apparent change in the characteristic polar bonds of CO and O-H after immersing the SMP into toluene solvent. Based on the rubber elastic and relaxation theory, the decrease in internal energy is identified as the driving force for the shape recovery. Subsequently, the rubber elastic theory is further applied to investigate the swelling-induced free/constraint shape recovery in this SMP, and the free-energy function is utilized to analyze the swelling-induced homogenous/inhomogeneous deformation. This study provides a framework to study both the swelling effect-induced shape recovery and complex shape memory behavior in solvent-responsive SMPs.     

Epoxy shape memory polymer (SMP): Material preparation,uniaxial tensile tests and dynamic mechanical analysis

The utilization of epoxy shape memory polymers (SMPs) as engineering materials for deployable structures has attracted considerable attention due to their excellent thermo-mechanical endurance and satisfactory processability. Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery, especially for new epoxy SMPs. In this paper, a new epoxy SMP was prepared with epoxy and aromatic amine curing agent. Uniaxial tensile tests and digital image correlation were used to obtain static mechanical properties. Dynamic mechanical analysis was carried out to evaluate glass transition temperatures that corresponded to the heat in the recovery process.It was found that elastic modulus, Poisson’s ratio and shear modulus are 1413 MPa, 0.35 and 591 MPa, respectively. The beginning of glass transition temperature of 37.4 °C could be effectively achieved by electrical heaters, validating the shape memory properties of epoxy SMPs. In general, this study could provide useful observations and basic mechanical properties of epoxy SMPs.     

Electroactive shape memory effect of radiation cross-linked SBS/LLDPE composites filled with carbon black

The poly(styrene-b-butadiene-b-styrene) (SBS) triblock copolymer and linear low-density polyethylene (LLDPE) were blended and irradiated by γ rays to prepare shape memory polymer (SMP). Different weight fractions of conductive carbon black (CB) were filled into SMP to form a novel electroactive shape memory CB/SBS/LLDPE composite. The CB reinforced radiation cross-linked SBS/LLDPE blends for the improvement of the mechanical weakness and conductivity of SBS/LLDPE bulk and for wide practical engineering uses. The electroactive shape memory CB/SBS/LLDPE composites were investigated by electrical properties, mechanical, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and electroactive shape memory effects. It is found that the tensile strength, storage modulus, and resistance against mechanical and thermal mechanical cycle loading in the developed composites increased due to the role of reinforcement of CB. The melting temperatures and volume resistance of the composites decreased with the increment of CB for excellent electrical conductivity of CB. The electroactive shape memory effects of developed CB/SBS/LLDPE composites were affected by CB weight fractions and applied voltage, while good shape recovery could be obtained in the shape recovery test. When the CB fraction is more than 5 wt%, full recovery can be observed after tens of seconds and shape recovery speed increased with CB fractions and voltage increasing. However, the shape recovery rate decreases slightly with increment of cycle times.     

Shape memory polymers based on cyanate ester-epoxy-poly (tetramethyleneoxide) co-reacted system

Thermoset polymers showing shape memory properties were synthesized by reacting bisphenol A dicyanate (BADC) with diglycidyl ether of bisphenol A (DGEBA) and phenol telechelic poly(tetramethyleneoxide) (PTOH). The cure characteristics of the blend were evaluated by DSC, FTIR and rheometry. Blends with varying proportion of DGEBA/PTOH/BADC were studied for their flexural, dynamic mechanical and thermal properties. The flexural strength and thermal stability increased with increase in cyanate ester concentration, while these properties decreased with increase of PTOH concentration for a given composition. The storage modulus showed a similar trend. The transition temperature (T_trans) of the system increased with increase in cyanate ester content. The polymers showed good shape memory properties wherein the shape recovery increased with increase in PTOH content with a concomitant decrease in the shape recovery time. While the shape recovery increased proportional to the modulus ratio (E_g/E_r), the recovery time showed an inverse relationship with it. The transition temperature could be tuned by the reactant composition and the speed of shape recovery increased with increase in actuation temperature. These epoxy-cyanate ester systems possesses good thermal, mechanical and shape memory characteristics for potential use in smart actuator development.     

Mechanical and shape memory performance of shape memory polyurethane-based aligned nanofibers

In recent years, shape memory polyurethane (SMPU) as a smart material has been used in various applications owing to its desirable shape memory effect and biocompatibility. In this study, unidirectional SMPU nanofibers are innovated by electrospinning to clarify the mechanical and shape memory properties with nanofiber directions. The results showed that when the nanofiber alignment degree is 0° (parallel to the tensile direction), the aligned SMPU nanofibers achieved the obvious improvement of tensile strength (increased to 135%) and elastic modulus (increased to 313%), compared with the random SMPU nanofiber. Moreover, the developed aligned nanofibers exhibited good ability against stress relaxation and creep under constant strain or constant stress conditions in cyclic loading. The aligned SMPU nanofibers with a 0° alignment degree exhibited excellent shape memory properties with shape recovery rates larger than 93% and shape fixity rates larger than 90%, and a dramatic increase of shape recovery stress.     

Recovery stress and work output in hyperbranched poly(ethyleneimine)‐modified shape‐memory epoxy polymers

In this study a series of hyperbranched modified shape‐memory polymers were subjected to constrained shape recoveries in order to determine their potential use as thermomechanical actuators. Materials were synthesized from a diglycidyl ether of bisphenol A as base epoxy and a polyetheramine and a commercial hyperbranched poly(ethyleneimine) as crosslinker agents. Hyperbranched polymers within the structure of the shape‐memory epoxy polymers led to a more heterogeneous network that can substantially modify mechanical properties. Thermomechanical and mechanical properties were analyzed and discussed in terms of the content of hyperbranched polymer. Shape‐memory effect was analyzed under fully and partially constrained conditions. When shape recovery was carried out with fixed strain a recovery stress was obtained whereas when it was carried out with a constraining stress the material performs mechanical work. Tensile tests at Tg^E′ showed excellent values of stress and strain at break (up to 15 MPa and almost 60%, respectively). Constrained recovery performances revealed rapid recovery stress generation and unusually high recovery stresses (up to 7 MPa) and extremely high work densities (up to 750 kJ/m³). The network structure of shape‐memory polymers was found to be a key factor for actuator‐like applications. Results confirm that hyperbranched modified‐epoxy shape memory polymers are good candidates for actuator‐like shape‐memory applications. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1002–1013     

苯乙烯基形状记忆聚合物热力学行为的有限元分析

对苯乙烯基形状记忆聚合物进行了拉伸实验研究,测定了该材料在25℃、30℃、40℃和50℃时的弹性模量和屈服极限.根据实验结果,建立了苯乙烯基形状记忆聚合物的材料参数方程,描述了苯乙烯基形状记忆聚合物在玻璃体转化过程中,材料参数和温度的关系.在假设形状记忆聚合物为各向同性材料的基础上,将Tobushi等建立的热力学本构方程从一维扩展到三维.基于有限元分析软件ABAQUS的二次开发功能,针对上述本构方程和材料参数方程,编写了可供ABAQUS调用的UMAT函数,并对苯乙烯基形状记忆聚合物实现形状记忆效应的高温变形、应力冻结和形状恢复等热力学过程,进行了有限元数值模拟分析.     

Thermoreversibly Crosslinked Poly(ε‐caprolactone) as Recyclable Shape‐Memory Polymer Network

A new concept to build shape memory polymers (SMP) combining outstanding fixity and recovery ratios (both above 99% after only one training cycle) typical of chemically crosslinked SMPs with reprocessability restricted to physically crosslinked SMPs is demonstrated by covalently bonding, through thermoreversible Diels–Alder (DA) adducts, star‐shaped poly(ε‐caprolactones) (PCL) end‐functionalized by furan and maleimide moieties. A PCL network is easily prepared by melt‐blending complementary end‐functional star polymers in retro DA regime, then by curing at lower temperature to favour the DA cycloaddition. Such covalent network can be reprocessed when heated again at the retro DA temperature. The resulting SMP shows still excellent shape memory properties attesting for its good recyclability.

     

Shape memory epoxies based on networks with chemical and physical crosslinks

Epoxies are an important family of shape memory polymers (SMP) due to their excellent stability and thermo-mechanical endurance and the high values of shape fixity and shape recovery. Actuators based on these materials can be designed for large tensile elongations (e.g., 75% or higher) or large recovered stresses (e.g., 3 MPa or higher). However, meeting these requirements simultaneously is a difficult task because changes in the crosslink density affect both variables in opposite ways. We show that an SMP based on an epoxy network with both chemical and physical crosslinks could be strained up to 75% in four repeated shape memory cycles with tensile stresses close to 3 MPa. Shape fixity and shape recovery values were close to 98% and 96%, respectively, for everyone of the cycles, without any significant change between the first and subsequent cycles.     

双向形状记忆结晶聚合物及其复合材料的研究进展

形状记忆聚合物是一种典型的智能材料,具有质轻、形变量大、可对多种刺激进行响应等优点.根据形状记忆过程的可逆性进行分类,形状记忆效应可以分为2种:单向与双向形状记忆效应.与不可逆的单向形状记忆过程相比,双向形状记忆过程是可逆的,样品不需要使用者进行再次变形,就可以在原始形状与临时形状之间进行可逆转换,因此其具有极高的实用价值与广阔的应用前景,受到各国研究人员的广泛关注,成为当前的研究热点之一.本文总结了近年来所研究的双向形状记忆结晶聚合物及其复合材料,包括恒外力条件下(外力≠0)的准双向形状记忆结晶聚合物,无外力条件下的双向形状记忆结晶聚合物及其复合材料.具体来说,前者包括在恒外力作用下的化学或物理交联的结晶聚合物.后者包括双层或核-壳聚合物复合材料、由分步交联得到的双网络交联结晶聚合物、化学交联的双组分结晶聚合物、具有较宽熔融转变的化学交联结晶聚合物与物理交联的结晶聚合物.重点关注了这些材料的制备方法、影响因素及相应的双向形状记忆机理,并对其研究前景进行了展望.     

Carbon nanotube–polyurethane shape memory nanocomposites with low trigger temperature

Ester-based polyurethane (PU) with low glass transition temperature was used to develop shape memory nanocomposites with low trigger temperature. Pristine carbon nanotubes (CNTs) and oxidized CNTs (ox-CNTs) were introduced by melt mixing to improve the mechanical and shape memory properties of the PU matrix. The dispersion of CNTs on the mechanical properties and shape memory behaviors of the nanocomposites were also investigated. The results show that better dispersion of ox-CNTs contributes to more stiffness effect below glass transition temperature (T_g) while lower storage modulus (E′) above T_g. The nanocomposites exhibit high shape fixity and recovery ratio above 98%. The ox-CNT/PU nanocomposite shows higher shape recovery ratio for the first cycle, faster recovery due to better dispersion of CNTs and have potential applications for controlling tags or proof marks in the area of frozen food. The trigger temperature can be tailored by controlling the T_g of the PU matrix or the content of the nanofillers.     

Evaluating shape memory behavior of polymer under deep-drawing conditions

Thermoplastic polyurethanes (TPU) are a popular family of shape memory polymers (SMP) due to their excellent abrasion & weather resistant, and mechanical strength. However, conventional processing operations or their combination with other polymers by adhesion or blending can affect their unique shape memory behavior. Currently, there are no effective methods to study and quantify the shape memory behavior of SMP based polymer laminates as they would respond to deep drawing operations. In this paper, a new method was introduced to effectively quantify the recovery behavior of TPU based polymer laminates undergoing simultaneous stretching and bending operations at different processing temperatures. The results presented show the value of developing a shape recovery characterization method that resembles the stresses of thermoforming to properly assess formability of shape memory polymers used in laminate constructions.     

形状记忆高分子材料

作为一种新型的功能材料,形状记忆高分子不仅具有形变量大、赋形容易、形状恢复温度便于调整、加工方便的优点,而且种类丰富、质轻价廉.按形状记忆的方式,它可分为热致感应型、光致感应型和化学物质感应型等,能满足不同的应用需求.     

Competing and decisive roles of 1D/2D/3D sp2-carbons in controlling the shape switching,contact sliding,and functional properties of polymers

Stimuli-controllable shape-shifting polymers, such as shape memory polyurethane (SMPU), are promising for robotics, aerospace, sensing, automobiles, and many other applications. However, slow actuation or high shape recovery time, low recovery stress, and inadequate understanding of friction and wear characteristics of SMPU limit its widespread practical uses. Further, SMPU has been engineered with diverse foreign materials but inconsistent results and ambiguous underlying mechanisms, especially when SMPU is modified with sp²-carbon materials, are also major concerns. Here we determine and simultaneously cross-compare the role of 1D/2D/3D graphitic carbons, namely carbon nanotubes, multilayer graphene and graphite, in controlling the properties of SMPU. The designed SMPU-composites display 8–15-folds faster shape recovery in different mediums, higher recoverable stress, faster healing of the dents, 2–3-folds lower friction, better wear resistance, and improved thermal, wettability, and dielectric properties than pristine SMPU. Further, while the introduction of 2D/3D graphitic carbons massively degrade the elongation, 1D carbon nanotubes maintains the stretchability of SMPU. Eventually, we develop a novel heat alarm device employing SMPU-composite as a major component that acts as a heat sensor, an actuator, and enables the closure of the circuit. Our results uncover many unknown phenomena of engineered SMPU and pave the way for the development of smart-technologies.