Structure and morphology of HDPE-g-MA/organoclay nanocomposites: Effects of the preparation procedures

Nanocomposites comprising high density polyethylene (HDPE) or maleic anhydride-grafted HDPE (HDMA) as the host polymers and Cloisite^® 20A (20A) as the organoclay filler were prepared by melt-compounding, solution-blending and static annealing of polymer/clay powder mixtures. The dependence of their structure and morphology on the preparation conditions was studied by X-ray diffraction (XRD and SAXS), polarized optical microscopy (POM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It was shown that intercalated nanocomposites based on HDPE or HDMA cannot be obtained by solution-blending, as long as solvent removal is made at room temperature. In fact, wide angle XRD patterns of solution blended composites are similar to those of mechanical blends of clay and polymer. However, as demonstrated by XRD and SAXS, fast intercalation or even complete delamination was obtained when the HDMA composites prepared from solution were annealed statically at temperatures higher than the polymer melting point. This implies that solution-blending causes efficient fragmentation of the clay agglomerates into thin tactoids (though unintercalated) homogeneously dispersed in the polymer matrix. This conclusion, supported by the finding that annealing mechanical blends of polymer and clay powders only leads to intercalated structures, was confirmed by TEM and SEM analyses. Morphology investigation revealed that, in contrast to melt-compounding, solution-blending followed by static annealing fails to produce significant orientation of clay platelets and polymer crystallites. However, repeated compression molding cycles were shown by XRD and SAXS to cause increasing levels of orientation of the platelets and the polymer matrix parallel to the sample flat surface.     

Nanostructure vs. microstructure: Morphological and thermomechanical characterization of poly(l-lactic acid)/layered silicate hybrids

Nano- and micro-composites of poly(l-lactic acid) (PLLA) with various loadings of natural and hexadecylamine-modified montmorillonite were prepared by the solvent casting method to study the effect of nanostructure on the thermomechanical properties of the hybrid materials. The changes on structure and surface of montmorillonite, induced by the ion-exchange modification process, were characterized by X-ray diffraction (XRD) analysis and zeta-potential determination, while the morphology of the hybrids and the dispersion of the clay into the polymer matrix were examined by XRD, transmission electron microscopy and atomic force microscopy. The results showed that, although at low clay content exfoliation dominates, for filler loadings greater than 5 wt% both exfoliation and intercalation of the clay filler are observed. Thermal degradation studies of the materials produced using thermogravimetry revealed the introduction of a small amount of organo-modified silicate significantly improves their thermal stability. Differential scanning calorimetry showed the thermal behavior of the polymer matrix strongly depends on the nature and content of the silicate filler. Scanning electron microscopy of the deformed surfaces affirmed a different deformation process mechanism between the two types of composites.     

Nanostructure development in nylon 6-Cloisite® 30B composites. Effects of the preparation conditions

PA6 composites with Cloisite® 30B (30B), prepared by different procedures, i.e., melt compounding, static annealing and solution blending, have been characterized by X-ray diffraction and microscopic analyses (TEM, SEM, POM) in order to shed more light on the mechanism of nanostructure development. It has been demonstrated that intercalation of the PA6 chains within the 30B galleries takes place very rapidly, in the absence of applied stresses, even when the size of the clay particles is relatively large (tens of microns) and the clay loading is very high (even 50 wt.%). It has also been shown that, if, conversely, the filler content is low (∼10 wt.% or less) and the particles are tiny (e.g., as for polymer/clay mixtures prepared by precipitation from a common solution), intercalation continues, under quiescent conditions, and leads in reasonable times to complete destruction of the silicate platelets stacking order. The composites with higher filler contents display a mixed exfoliated/intercalated morphology, with the intercalated silicate stacks characterized by an interlayer distance of about 3.7 nm. Contrary to statically annealed composites, the melt kneaded ones are characterized by a homogeneous dispersion of the filler particles and a local parallel orientation of the silicate platelets that induces, during polymer crystallization, an orientation of the polymer crystallites parallel to the faces of the compression molded specimens. Experiments carried out using 30B samples previously treated at 250 °C for 4 h under vacuum (30Bdegr) indicate that this treatment, probably due to the collapsed interlayer spaces, lowers the extent of PA6 chains intercalation. Thus, the relevant PA6/30Bdegr composites are characterized by the coexistence of unintercalated clay tactoids/agglomerates and individual silicate layers formed as result of intercalation on the edges of the filler particles.     

New clay-reinforced polyamide nanocomposite based on 4-phenylenediacrylic acid: Synthesis and properties

New type of aromatic polyamide/montmorillonite nanocomposites were produced using solution intercalation technique in N-methyl-2-pyrrolidone. High-molecular-weight amide chains were synthesized from 4,4′-diaminodiphenyl ether and 4-phenylenediacrylic acid in N-methyl-2-pyrrolidone. The resulting nanocomposite films containing 5–20 wt.% of organoclay (Cloisite® 20A) were characterized for FT-IR, scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA), optical transparency and water absorption measurements. The distribution of organoclay and nanostructure of the composites were investigated by (XRD) and SEM analyses. Thermogravimetric analysis indicated an increase in thermal stability of nanocomposites as compared to pristine polyamide. The percentage optical transparency and water absorption of these hybrids was found to be much reduced upon the addition of modified layered silicate indicating decreased permeability.     

Flammability and phase-transition studies of nylon 6/montmorillonite nanocomposites

Nylon 6 (PA6)/clay hybrids have been prepared using a direct melt intercalation technique by two processes. One is PA6 melt-mixing with modified clay, the other is PA6 melt-mixing with natural (Na⁺ base) clay using an ammonium salt bearing long alkyl chains as a polymer/clay reactive compatibilizer. Their structure and flammability properties are characterized by X-ray diffraction, transmission electron microscopy and cone calorimeter experiments. The results of the cone calorimeter experiments show that hybrids made by these two processes have a lower heat release rate peak and higher thermal stability than that of original PA6. Meanwhile, X-ray diffraction was used to investigate PA6/clay hybrids with various cooling histories from the melt, including medium-rate cooling (air cooling) and rapid cooling (water-quenched). In contrast to pure PA6 dominated by the α phase, the addition of clay silicate layers by these two methods favors the formation of the γ crystalline phase in PA6/clay hybrids. Flammability and phase-transition studies confirm that silicate layers added by these two methods have a similar nanoeffect and nanodispersion in the PA6 matrix.     

Nanocomposites of polystyrene-b-polyisoprene copolymer with layered silicates and carbon nanotubes

Nanocomposites of polystyrene-b-polyisoprene (PS-b-PI) copolymer with layered-smectite clays (organically modified montmorillonite) and nanostructured clay-carbon nanotube hybrids were prepared. The diblock copolymer was synthesized by anionic polymerization using high-vacuum techniques and was molecularly characterized by size exclusion chromatography. Carbon nanotubes were developed on clay-supported nickel nanoparticles by the CCVD method. Nanotubes attached on the clay platelets were then chemically modified to create ester groups on their surfaces. PS-b-PI nanocomposites at various polymer to reinforcement loadings were prepared by solution intercalation. The final nanocomposites were characterized by powder X-ray diffraction, FT-IR spectroscopy, thermal analysis, and scanning electron microscopy. The experiments complemented with viscometry measurements reveal the successful incorporation of the reinforcements in the polymer mass.     

Intercalated poly(vinylidene fluoride)/clay nanocomposites: Structure and properties

The preparation and characterization of melt‐intercalated poly(vinylidene fluoride) (PVDF)/clay nanocomposites are reported. Organophilic clay (clay treated with dimethyl dihydrogenated tallow quaternary ammonium chloride) was used for the nanocomposite preparation. The composites were characterized with X‐ray diffraction (XRD), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). XRD results indicated the intercalation of the polymer in the interlayer spacing. The incorporation of clay in PVDF resulted in the β form of PVDF. DSC nonisothermal curves showed an increase in the melting and crystallization temperatures along with a decrease in crystallinity. Isothermal crystallization studies show an enhanced rate of crystallization with the addition of clay. DMA indicated significant improvements in the storage modulus over a temperature range of ?100 to 150 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 31–38, 2003     

Bio-Based Nanocomposites of Cellulose Acetate and Nano-Clay with Superior Mechanical Properties

Summary: Bio-based nanocomposites were manufactured by melt intercalation of nanoclays and cellulose acetate (CA) with and without plasticizer. Glycerol triacetate (triacetin) as plasticizer up to 30 mass%, and different types of organo-modified and unmodified montmorillonites (MMTs) as filler were used. X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM), were used to study clay dispersion, intercalation/exfoliation, and structure of the composites. XRD and TEM revealed very good dispersion and exfoliation of modified clay throughout the CA matrix. While for unmodified clay agglomeration and poor dispersion but an intercalated structure was observed. The mechanical properties of injection moulded test bars were determined by a tensile experiment giving tensile strength, Young's modulus and elongation at break. Adding plasticizer facilitated the processing and up to 20 mass%, increased the tensile strength, Young's modulus and elongation at break as well. Higher amount of plasticizer diminished the tensile properties except elongation showing a slight increase. In all plasticized composites, organo-modified clay improved the tensile strength and at the same time, young's modulus and elongation almost remained constant. On the other hand, plasticized CA compounded with unmodified clay revealed lower properties. In a particular case, compounding of unplasticized CA with unmodified clay resulted in superior mechanical properties with a novel structure. So that, in optimum percentage –5 mass%- of unmodified clay, tensile strength and young's modulus increased significantly by 335% and 100%, to 178 MPa and 8.4 GPa, respectively. This is a dramatic improvement in strength and stiffness of CA. Adding organo-modified clay resulted in a little improvement in tensile properties. SEM pictures of the optimum composite showed a core/shell structure with high orientation in the shell part. It is supposed that this behaviour is caused by the interaction between CA hydroxyl groups and free cations existing in the galleries of unmodified clay.     

Benzimidazolium surfactants for modification of clays for use with styrenic polymers

Nanocomposites of polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS) and high impact polystyrene (HIPS) were prepared with two new homologous benzimidazolium surfactants used as organic modifications for the clays. The morphology of the polymer/clay hybrids was evaluated by powder X-ray diffraction (XRD) and transmission electron microscopy (TEM), showing good overall dispersion of the clay. The thermal stability of the polymer/clay nanocomposites was enhanced, as evaluated by thermogravimetric analysis. From cone calorimetric measurements, the peak heat release rate of the nanocomposites was decreased by about the same amount as seen for other organically-modified, commercially available clays.     

Polypeptide‐based nanocomposite: Structure and properties of poly(L‐lysine)/Na+‐montmorillonite

The feasibility of constructing polymer/clay nanocomposites with polypeptides as the matrix material is shown. Cationic poly‐L‐lysine · HBr (PLL) was reinforced by sodium montmorillonite clay. The PLL/clay nanocomposites were made via the solution‐intercalation film‐casting technique. X‐ray diffraction and transmission electron microscopy data indicated that montmorillonite layers intercalated with PLL chains coexist with exfoliated layers over a wide range of relative PLL/clay compositions. Differential scanning calorimetry suggests that the presence of clay suppresses crystal formation in PLL relative to the neat polypeptide and slightly decreases the PLL melting temperature. Despite lower crystallinity, dynamic mechanical analysis revealed a significant increase in the storage modulus of PLL with an increase in clay loading producing storage modulus magnitudes on par with traditional engineering thermoplastics. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2579–2586, 2002     

熔体黏度对黏土在聚丙烯/聚苯乙烯共混物中优先插层行为的影响

通过熔融共混法在160℃加工条件下制备了聚丙烯/聚苯乙烯/黏土(PP/PS/clay)复合材料.X射线衍射分析(XRD)和透射电镜分析(TEM)的结果表明,黏土在共混物中存在着优先插层现象.黏土优先被PS分子链所插层,且不受PS组分含量和加料方式的影响.基于复合材料中PP和PS组分的熔体黏度对温度敏感性的差别,通过改变加工温度的方法,研究组分的黏度差别对黏土优先插层行为的影响.随共混加工温度的升高,黏土在共混物中的分布位置逐渐从PS相向PP相迁移.TEM和动态黏弹行为测试(ARES)的结果表明,组分间黏度的差别能控制黏土的优先插层行为.组分黏度越高,加工过程中所能传递的剪切应力就越大,插层能力也就越强.     

PEG在微波诱导下对高岭石插层及剥片的研究

利用微波能量，快速制备了高岭石/DMSO插层复合物，并以其为前驱体，在熔融状态，微波诱导聚乙二醇(PEG)置换出高岭石层间的DMSO，微波继续协同PEG作用，可以实现其对高岭石的剥片。同时提出了微波作用机理和微波条件下插层物对高岭石的剥片机理。采用X-射线衍射、FTIR光谱、TG-DTA、TEM等技术对插层复合物进行了表征。     

Preparation and properties of aramid/layered silicate nanocomposites by solution intercalation technique

Polymer—clay nanocomposites were synthesized from aromatic polyamide and organoclay using the solution intercalation technique. Polyamide chains were produced through the reaction of 4,4′‐oxydianiline (ODA) and isophthaloyl chloride (IPC) in N, N′‐dimethyl acetamide, using stoichiometry yielding chains with carbonyl chloride end groups. The intercalation of sodium montmorillonite (Na‐MMT) was carried out using p‐phenylene diamine as a swelling agent through an ion exchange reaction. Different concentrations of organoclay were blended with the polyamide solution for complete dispersion of clay throughout the matrix. The resulting composite films were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, thermogravimetry (TGA), differential scanning calorimetry (DSC) and water absorption measurements. The XRD pattern and morphology of the nanocomposites revealed the formation of exfoliated and intercalated clay platelets in the matrix. The film containing a small amount of clay was semitransparent and had a tensile strength of the order of 70 MPa (relative to the 52 MPa of the pure aramid). Thermal decomposition temperatures were in the range of 300–450°C and the weight of the samples remaining after heating to 900°C was found to be roughly proportional to the clay loading. DSC showed a systematic increase in the glass transition temperature with increase in clay content. Water absorption of the pristine aramid film was rather high (5.7%), which reduced upon loading of organoclay. Copyright © 2008 John Wiley & Sons, Ltd.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

Preparation and properties of graphene oxide nanosheets/cyanate ester resin composites

Graphene oxide nanosheets (GONSs)/cyanate ester (CE) resin composites were prepared via a solution intercalation method. The structures of the GONSs and the composites were studied using Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The mechanical and tribological properties of the composites were investigated. In addition, the thermal behavior of the composites was characterized by thermogravimetric analysis (TGA). Results show that the GONSs/CE resin composites were successfully prepared. The addition of GONSs is beneficial to improve the mechanical and tribological properties of the composites. Moreover, the composites exhibit better thermal stability in comparison with the CE resin matrix.     

Natural rubber/clay nanocomposites: Influence of poly(ethylene glycol) on the silicate dispersion and local chain order of rubber network

A novel preparation of natural rubber (NR)/Na⁺-montmorillonite (MMT) nanocomposites in only one step by using poly(ethylene glycol) (PEG) has been investigated. PEG behaves as dispersing agent favouring the intercalation of rubber chains into the silicate galleries and providing substantially improved clay dispersion. Intercalated/exfoliated miscible hybrids were observed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The influence of PEG on the network structure has also been evaluated by static proton double-quantum nuclear magnetic resonance spectroscopy (¹H DQ NMR) at low-field. Silicate nanoparticles with a high aspect ratio (clay tactoids) and a more crosslinked rubber network have been obtained for an optimum PEG/MMT ratio. Both effects were responsible of the enhancement on mechanical properties.     

THE EFFECT OF CLAY DISPERSION ON THE CRYSTALLIZATION AND MORPHOLOGY OF POLYPROPYLENE／CLAY COMPOSITES

PP/clay composites with different dispersions, namely, exfoliated dispersion, intercalated dispersion and agglomerates and particle-like dispersion, were prepared by direct melt intercalation or compounding. The effect of clay dispersion on the crystallization and morphology of PP was investigated via PLM, SAXS and DSC. Experimental results show that exfoliated clay layers are much more efficient than intercalated clay and agglomerates of clay in serving as nucleation agent due to the nano-scale dispersion of clay, resulting in a dramatic decrease in crystal size (lamellar thickness and spherulites) and an increase of crystallization temperature and crystallization rate. On the other hand, a decrease of melting temperature and crystallinity was also observed in PP/clay composites with exfoliated dispersion, due to the strong interaction between PP and clay. Compared with exfoliated clay layers, the intercalated clay layers have a less important effect on the crystallization and crystal morphology. No effect is seen for samples with agglomerates and particle-like dispersion, in regard to melting temperature, crystallization temperature, crystal thickness and crystallinity.     

Inclusion of aramid chains into the layered silicates through solution intercalation route

Aramid–organoclay nanocomposites were fabricated through solution intercalation technique. Montmorillonite was modified with p-amino benzoic acid in order to have compatibility with the matrix. The effect of clay dispersion and the interaction between clay and polyamide chains on the properties of nanocomposites were investigated using X-ray diffraction (XRD), transmission electron microscopy (TEM), tensile testing of thin films, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and water uptake measurements. Excessive clay dispersion was achieved even on the addition of high proportions of clay. The structural investigations confirmed the formation of delaminated nanostructures at low clay contents and disordered intercalated morphology at higher clay loadings. The tensile behavior and thermal stability significantly amplified while permeability reduced with increasing dispersibility of organoclay in the polyamide matrix.     

聚氧化乙烯/蒙脱土纳米嵌入化合物的制备与结构表征

利用溶液法和熔融法制备聚氧化乙烯(PEO)/蒙脱土纳米嵌入化合物,用XRD、IR和DSC等测试手段对嵌入化合物进行了表征.嵌入的PEO分子同蒙脱土晶层中的Na⁺生成PEO-Na⁺络合物,嵌入化合物具有一定的耐溶剂萃取性,PEO分子以单层螺旋构象排列于蒙脱土的晶层中.PEO分子在蒙脱土层间运动受到限制,致使嵌入化合物的结晶熔融峰减弱.     

Surface modified clay/polypropylene (PP) nanocomposites: Effect on physico-mechanical, thermal and morphological properties

Polypropylene/surface modified clay nanocomposites were prepared by melt intercalation in twin-screw extruder followed by blown film extrusion. The effects of organically modified clay on the physical, mechanical, thermal and morphological properties of the prepared nanocomposites were studied. The results showed that 95% enhancement in tensile strength and 152% increase in tensile modulus was observed. TGA analysis in inert atmosphere showed an 87 °C marked increase in the thermal degradation temperature. The DSC curve showed the melting point was increased 4 °C in presence of clay in the matrix owing to the fact that the filler acts as reinforcing effect. The dynamic mechanical analysis (DMA) results showed improvement in storage modulus from 9.76 × 10³ to 1.12 × 10⁴ MPa with the incorporation of organically modified clay and thus enhanced its stiffness. The morphology of the nanocomposites was further studied using scanning electron microscopy (SEM). The X-ray diffraction (XRD) and transmission electron microscopy (TEM) which confirmed the exfoliation structure of the nanocomposites.