Studies on Acrylic Emulsion Polymerization Containing Hydrophilic Hydroxyl Monomer in the Presence of Nano‐SiO2 Particles

Emulsion polymerization with nano‐scale SiO₂ particles as seeds composed of methyl methacrylate (MMA), butyl acrylate (BA), hydroxyethyl methacrylate (HEMA), and acrylic acid (AA) was studied from varying reaction temperatures, level of SiO₂ particle, HEMA, and emulsifier. The morphology of the emulsion particle was examined with a transmission electron microscope (TEM). The results showed that the addition of nano‐SiO₂ particles decreased the coagulum greatly when its level was lower than 7%. The coagulum also decreased with the increasing of temperature from 65°C to 75°C. The level of HEMA and emulsifier had little influence on the coagulum in the presence of nano‐SiO₂. The particle size of the emulsion increased with the increase of level of nano‐SiO₂ and HEMA. Part of the emulsion particles connected together due to the existence of HEMA, and yet some of the nano‐SiO₂ particles were not covered with polymer.     

The Effect of Nano-SiO2 Colloid on Soap-free Emulsion Polymerization of Methyl Methacrylate and Hydroxyethyl Methacrylate

Soap-free emulsion polymerization of methyl methacrylate (MMA) and hydroxyethyl methacrylate (HEMA) was carried out in the presence of colloidal nano-SiO₂ particles. The effect of nano-SiO₂ level on the monomer conversion, polymerization rate (Rp), and emulsion stability was investigated. The viscosity, particle size distribution of the emulsions, surface tension, and ionic conductivity of these systems were determined. Upon the introduction of the nano-SiO₂ particles into this system, the Rp and monomer conversion increased and the average particle size of the P(MMA-HEMA) emulsion decreased in comparison to emulsions formed in the absence of nano-SiO₂. However, the particle size distribution became broader to some degree. Scanning electron microscope observations demonstrated that the shape of these latex particles were uniformly spherical. The surface tension and ionic conductivity of the system increased significantly after polymerization, but the presence of nano-SiO₂ resulted in an increase in surface tension and a decrease in ionic conductivity in comparison to the particle–free system.     

Study on soap‐free P(MMA‐EA‐AA or MAA) latex particles with narrow size distribution

Soap‐free poly(methyl methacrylate‐ethyl acrylate‐acrylic acid or methacrylic acid) [P(MMA‐EA‐AA or MAA)] particles with narrow size distribution were synthesized by seeded emulsion polymerization of methyl methacrylate (MMA), ethyl acrylate (EA) and acrylic acid (AA) or methacrylic acid (MAA), and the influences of the mass ratio of core/shell monomers used in the two stages of polymerization ([C/S]_w) and initiator amount on polymerization, particle size and its distribution were investigated by using different monomer addition modes. Results showed that when the batch swelling method was used, the monomer conversion was more than 96.0% and particle size distribution was narrow, and the particle size increased first and then remained almost unchanged at around 600 nm with the [C/S]_w decreased. When the drop‐wise addition method was used, the monomer conversion decreased slightly with [C/S]_w decreased, and large particles more than 750 nm in diameter can be obtained; with the initiator amount increased, the particle size decreased and the monomer conversion had a trend to increase; the particle size distribution was broader and the number of new particles was more in the AA system than in the MAA system; but the AA system was more stable than the MAA system at both low and high initiator amount. Copyright © 2006 John Wiley & Sons, Ltd.     

Dispersion polymerization of 2-hydroxyethyl methacrylate (HEMA) using siloxane-based surfactant in supercritical carbon dioxide and in compressed liquid dimethyl ether

The free radical dispersion polymerization of 2-hydroxyethyl methacrylate (HEMA) has been carried out in supercritical carbon dioxide (scCO₂) and compressed liquid DME using several surfactants. The polymerization are performed in the presence of fluorine-based poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl acrylate) [poly(HDFDA)], poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl methacrylate) [poly(HDFDMA)], or poly(HDFDMA-co-MMA) and siloxane-based PDMS-g-pyrrolidonecarboxylic acid (Monasil PCA™) or PDMS modified surfactants, SS-5050K™ and KF6017™ as polymerization surfactants. When scCO₂ was used as a polymerization medium, the PHEMA were heavily agglomerated. However, the spherical and relatively uniform poly(2-hydroxyethyl methacrylate) (PHEMA) particles could be produced even at 20 bar, with a narrow particle size distribution in compressed liquid DME. It was observed that fluorine-based surfactants were not a good surfactant as siloxane-based surfactants for the dispersion polymerization of HEMA. The average particle size of PHEMA was shown to be dependent on the type of the surfactant, the amount of the surfactant and initiator added to the system. The effect of two continuous phases, which are scCO₂ and compressed liquid DME, as a polymerization medium, the surfactant types and the concentration, initiator concentration, and monomer concentration on the morphology and size of the polymer particles was also investigated.     

Preparation, characterization and enzyme inhibition of methylmethacrylate copolymer nanoparticles with different hydrophilic polymeric chains

Methylmethacrylate copolymer nanoparticles with different hydrophilic chains were prepared by the free radical polymerization of methylmethacrylate with N-isopropylacrylamide (NIPAAm), N-methacrylic acid (MAA), N-trimethylaminoethylmethacrylate chloride (TMAEMC) or N-dimethylaminoethylmethacrylate hydrochloride (DMAEMC). These particles were characterized by particle size and zeta potential. The polymerization conditions were shown to influence the particle size and surface charge. Particle sizes of MMA-NIPAAm nanoparticles after 3 h of reaction reached constant level at 180 nm. An increasing amount of total monomer (0.5-5%) would result in the nanoparticles of particle size of 115-204 nm for 30% NIPAAm of the total monomer. In the same range of 5-40% NIPAAm of the total monomer, the particle size decreased from 280 to 170 nm. The concentration of the initiator APS up to a concentration of 0.2% for MMA-TMAEMC and 0.1% for MMA-NIPAAm showed no effect on the particle size of the final nanoparticle suspensions, while higher concentration would lead to aggregation in the polymerization process. MMA-NIPAAm nanoparticles were pH-dependent in zeta potential at pH 1-12 values reducing from 12.2 mV to −16.8 mV, respectively. Nanoparticles were incubated with pepsin and trypsin at 37 °C for 20 min and their enzyme inhibition was determined. The activity of pepsin decreased to 27% in the presence of MMA-NIPAAm nanoparticles, and MMA-MAA nanoparticles reduced the activity of trypsin to 39%, respectively.     

Preparation and characterization of pure polyacrylate polymer colloid through emulsion polymerization using a novel initiator

A series of acrylic polymer colloids were prepared via semi-continuous seeded emulsion polymerization of BA and MMA in water phase when OP-10 and AIBI is used to be emulsifier and initiator, respectively. FTIR spectrum identifies the formation of copolymers of P (MMA-co-BA). DSC confirms that the colloid is a kind of random copolymer and the consistency among the chain segment is fairly good. The emulsion polymerization conditions of preparing acrylic polymer colloid are optimized. Results show that the conversion rate is high and the coagulum is low and the particle size of the acrylic polymer colloids is small when the amount of AIBI is 0.75 g. The polymerization temperature is 70 °C, which is lower than the one that the emulsion polymerization is initiated with the persulfate.     

Preparation and characterization of SiO2/TiO2 composite microspheres with microporous SiO2 core/mesoporous TiO2 shell

SiO₂/TiO₂ composite microspheres with microporous SiO₂ core/mesoporous TiO₂ shell structures were prepared by hydrolysis of titanium tetrabutylorthotitanate (TTBT) in the presence of microporous silica microspheres using hydroxypropyl cellulose (HPC) as a surface esterification agent and porous template, and then dried and calcined at different temperatures. The as-prepared products were characterized with differential thermal analysis and thermogravimetric (DTA/TG), scanning electron microscopy (SEM), X-ray diffraction (XRD), nitrogen adsorption. The results showed that composite particles were about 1.8 μm in diameter, and had a spherical morphology and a narrow size distribution. Uniform mesoporous titania coatings on the surfaces of microporous silica microspheres could be obtained by adjusting the HPC concentration to an optimal concentration of about 3.2 mmol L⁻¹. The anatase and rutile phase in the SiO₂/TiO₂ composite microspheres began to form at 700 and 900 °C, respectively. At 700 °C, the specific surface area and pore volume of the SiO₂/TiO₂ composite microspheres were 552 and 0.652 mL g⁻¹, respectively. However, at 900 °C, the specific surface area and pore volume significantly decreased due to the phase transformation from anatase to rutile.     

Stepwise dansyl grafting on the kaolinite interlayer surface

A block copolymer (PS-b-poly(l-Glu)) composed of polystyrene and poly(l-glutamic acid) was used as a stabilizer for dispersion polymerization of styrene. When dispersion polymerization of styrene was conducted at 70 °C in 80% dimethylformamide-water with 0.5 wt% PS-b-poly(l-Glu), spherical polystyrene particles with D_n = 0.72 μm and narrow size distribution were obtained. Whereas AIBN concentration did not have any effects on particle size, molecular weight of the polystyrene particles was strongly dependent on the initiator concentration. As concentration of the PS-b-poly(l-Glu) increased from 0.2 to 1.0 wt%, particle size decreased from D_n = 0.91 to 0.69 μm with keeping surface area occupied by one poly(l-glutamic acid) chain about S = 50 nm². On the other hand, an increase in initial concentration of styrene from 2 to 20 wt% caused an increase in particle size from D_n = 0.48 to 1.36 μm and a decrease in surface area per poly(l-glutamic acid) block from S = 91 to 45 nm². Colloidal stability of the polystyrene particles in aqueous solution was responsive to pH due to the surface-grafted poly(l-glutamic acid). For dispersion polymerization of styrene, the PS-b-poly(l-Glu) functions as both a stabilizer and a surface modifier.     

Polyacrylate/silica nanocomposite materials prepared by sol-gel process

Polyacrylate/silica nanocomposite was prepared by sol-gel process via in situ emulsion polymerization. The influence of the synthetic conditions, such as the ratio of different monomers and the contents of tetraethoxysilane (TEOS), γ-methacryloxypropyltrimethoxysilane (Z-6030), diethanolamine (DAM) and ammonium persulfate (APS) on the physical mechanical properties of polyacrylate/silica nanocomposite was investigated in details. Dynamics Laser Scattering (DLS) indicated that the average diameter of the polyacrylate/silica latex particles (177 nm) was bigger than that of the pure polyacrylate latex particles (105.3 nm), but the ζ potential of polyacrylate/silica was decreased respectively in contrast to that of the polyacrylate. Differential Scanning Calorimeters (DSC) analysis confirmed that the glass transition temperature of polyacrylate/nano-SiO₂ (T_g = −24 °C) was higher than that of polyacrylate (T_g = −36 °C). UV analysis showed that the UV absorbency of polyacrylate/silica was improved evidently in contrast to that of polyacrylate.     

Effect of acrylic polymer and nanocomposite with nano-SiO2 on thermal degradation and fire resistance of APP-DPER-MEL coating

Acrylic nanocomposite and flame retardant coatings with different acrylic polymers were prepared. The effect of molecular structure and molecular weight of acrylic resins and nanocomposite with nano-SiO₂ on the interaction and char formation of ammonium polyphosphate-dipentaerythritol-melamine (APP-DPER-MEL) coating was investigated using differential thermal analysis (DTA), thermogravimetry (TG), Limiting Oxygen Index (LOI), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and fire protection test. The interaction of APP, DPER, MEL and 3F-1 acrylic resin led to the formation of intumescent coherent char at 300-450 °C. Owing to low molecular weight and lack of benzene rings, F-963 acrylic resin decomposed at lower temperature than APP, and hence their endothermic interaction was destroyed. The well-distributed nano-SiO₂ particles in acrylic nanocomposite could modify char formation and anti-oxidation of char structure at high temperature. It is noted that the fire protection properties of nanocoating with acrylic nanocomposite were better than those of flame retardant coatings with conventional acrylic resins.     

Low-temperature synthesis of K2NbO3F powders by an alternative approach of solid-state reaction

K₂NbO₃F powders were directly synthesized by an alternative solid-state method at low temperature. Stoichiometric ammonium niobium oxalate, K₂C₂O₄ and KF were mixed with small amounts of water and then dried at room temperature. X-ray diffraction results show that layered perovskite K₂NbO₃F powders can be obtained by calcining the mixture in temperature range from 550 to 700 °C for 3 h. The elemental composition, powder morphology and particle size of calcination products were analyzed by scanning electron microscope-energy dispersive spectroscopy (SEM/EDS). The SEM images suggest that the particles of the powders obtained at 550 °C are irregular platelets with a diameter of 0.5-1 μm and a thickness of 100-200 nm. The platelets are 3-5 μm in diameter and 1-2 μm in thickness when the calcination temperature reaches 700 °C. K₂NbO₃F decomposes to K₅(NbO₃)₄F and KF when the temperature reaches 800 °C.     

Synthesis of nano-sized crystalline oxide ion conducting fluorite-type Y2O3-doped CeO2 using perovskite-like BaCe0.9Y0.1O2.95 (BCY) and study of CO2 capture properties of BCY

Formation of nano-sized Y₂O₃-doped CeO₂ (YCO) was observed in the chemical reaction between proton conducting Y₂O₃-doped BaCeO₃ (BCY) and CO₂ in the temperature range 700-1000 °C, which is generally prepared by wet-chemical methods that include sol-gel, hydrothermal, polymerization, combustion, and precipitation reactions. BCY can capture CO₂ of 0.13 g per ceramic gram at 700 °C, which is comparable to that of the well-known Li₂ZrO₃ (0.15 g per ceramic gram at 600 °C). Powder X-ray diffraction (PXRD), energy dispersive X-ray analysis (EDX), laser particle size analysis (LPSA), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and ac impedance spectroscopy were employed to characterize the reaction product obtained from reaction between BCY and CO₂ and subsequent acid washing. PXRD study reveals presence of fluorite-like CeO₂ (a=5.410 (1) Å) structure and BaCO₃ in reaction products. TEM investigation of the acid washed product showed the formation of nano-sized material with particle sizes of about 50 nm. The electrical conductivity of acid washed product (YCO) in air was found to be about an order higher than the undoped CeO₂ reported in the literature.     

Preparation and performances of nanosized Ta2O5 powder photocatalyst

Nanosized-Ta₂O₅ powder photocatalyst was successfully synthesized by using sol-gel method via TaCl₅ butanol solution as a precursor. Ta₂O₅ species can be formed under 500 °C via the decomposition of the precursor. The crystalline phase of Ta₂O₅ powder photocatalyst can be obtained after being calcined above 600 °C for 4 h. The crystal size and particle size of Ta₂O₅ powder photocatalyst was about 50 nm. A good photocatalytic performance for the degradation of gaseous formaldehyde was obtained for the nanosized-Ta₂O₅ powder. The Ta₂O₅ powder formed at 700 °C for 4 h and at 650 °C for 12 h showed the best performance. The calcination temperature and time play an important role in the crystallization and photocatalytical performance of nanosized-Ta₂O₅ powder.     

Size effect of added LaB6 particles on optical properties of LaB6/Polymer composites

Modified LaB₆ particles with sizes ranging from 50 nm to 400 nm were added into polymethyl methacrylate (PMMA) matrix in order to investigate the effect of added LaB₆ particles on optical properties of LaB₆/PMMA composites. Method of in-situ polymerization was applied to prepare PMMA from raw material—methyl methacrylate (MMA), a process during which LaB₆ particles were dispersed in MMA. Ultraviolet-visible-near infrared (UV-vis-NIR) absorption spectrum was used to study optical properties of the as-prepared materials. The difference in particle size could apparently affect the composites' absorption of visible light around wavelength of 600 nm. Added LaB₆ particles with size of about 70 nm resulted in the best optical properties among these groups of composites.     

Preparation of acrylic resin/modified nano-SiO<Subscript>2</Subscript> via sol-gel method for leather finishing agent

Acrylic resin/nano-SiO₂ (AR/nano-SiO₂) composite was prepared by physical blends of acrylic resin (AR) and nano-SiO₂, which was synthesized via the sol-gel method of tetraethoxysilane (TEOS) catalyzed with alkali. The synthetic conditions, such as surfactant type, the content of nano-SiO₂ sol, stirring speed, mixed temperature and ultrasonic treatment, on nanocomposites’ property were studied in detail. DSC indicated the glass transition temperature of AR/nano-SiO₂ (Tg = −26.7°C) was a little higher than that of the acrylic resin (Tg= −29.6°C). Water uptake confirmed that the water resistance of AR/nano-SiO₂ was improved by 55.94% and the solvent resistance by 54.79% when compared with AR. The improved properties of leather finished by AR/nano-SiO₂ were shown, in contrast to AR treatment; water vapor permeability was increased by 9.15% and the finish adhesion by 10.35%.     

Semibatch Emulsion Polymerization of Butyl Acrylate: Effect of Functional Monomers

Abstract

The concentration of sodium lauryl sulfate (SLS) in the initial reactor charge is the most important parameter in determining the latex particle size during semibatch emulsion polymerization of butyl acrylate in the presence of acrylic acid (AA), methacrylic acid, or hydroxyethyl methacrylate. The final latex particle size decreases with increasing concentration of SLS, NP-40, or functional monomer. The carboxylic monomer AA is the most efficient functional monomer to nucleate and then stabilize the latex particles. The plot of log N _f vs log SLS shows a slope of 0.4–0.8, which is more consistent with Feeney's analysis based on the coagulative nucleation mechanism. Experimental data also show that the particle size first decreases to a minimum and then increases with an increase in the concentration of the neutralizing agent NaHCO₃. The optimal concentration NaHCO₃ for achieving the smallest latex particle size occurs at a point close to 0.15–0.29%. Experimental data of the particle size distribution and molecular weight distribution show that the aqueous phase reaction can play a very important role during the particle nucleation period.     

Nanocomposite particles with core-shell morphology II. An investigation into the affecting parameters on preparation of Fe3O4-poly (butyl acrylate-styrene) particles via miniemulsion polymerization

The encapsulation of inorganic particles with polymers is desirable for many applications in order to improve the stability of the encapsulated products and disperse ability in different media. Colloidal particles with magnetic properties have become increasingly important both technologically and for fundamental studies. This is due to their tunable anisotropic. In the absence of an applied magnetic field, the particles have isotropic sphere dispersion, whereas in an external magnetic field the particles form anisotropic structures. Here, latexes containing nanocomposite particles of styrene-butyl acrylate/Fe₃O₄ with core-shell structure were prepared through miniemulsion polymerization technique. Magnetic composite nanospheres with high magnetic content were synthesized through miniemulsion polymerization using a new process based on a three-steps preparation route including two miniemulsion processes: (1) preparing a dispersion of oleic acid coated magnetite particles in water; (2) mixing of modified magnetite particles with styrene/butyl acrylate in the presence of sodium dodecyl sulfate (SDS), sorbitane mono oleate (Span 80), hexadecane (HD) and (3) miniemulsification of the modified Fe₃O₄ into the monomer droplets to reach to complete encapsulation. Subsequent polymerization generated magnetic nanocomposite spheres. Hence, the copolymerization reaction was performed on the surface of such particles in order to obtain core-shell morphology for these nanoparticles, which were characterized by several techniques such as TEM, SEM, DLS, TGA, VSM and FT-IR. The magnetic copolymer particles with diameter of 120-170 nm were obtained. The effect of several parameters such as magnetite, surfactants and hydrophobe amounts on the stability, particle size and magnetization were investigated and also optimized.     

The absorption and thermal behaviors of PET-SiO2 nanocomposite films

In this paper, to improve properties of Poly(ethylene terephthalate) (PET) in thermal stability and barrier to water, the films of PET, PET with micronmeter Silica/Polystyrene (SiO₂/PS) composites (SPET) and PET with nano-SiO₂/PS composites (SNPET) are prepared and their water absorption and thermal stable behaviors are investigated.In the samples, silica load is optimized as 2 wt%, at which silica not only disperses well but also forms the tough morphology in PET as investigated by SEM. The nanoeffect and thermal degradation behaviors of SNPET are firstly presented.The water absorption experiments for the samples show that the maximum absorption water weight percentage (C_∞) and the pseudo-diffusion coefficient (D) of water reduce with SiO₂ particle size varying from 440 nm to 40 nm, and the barrier property to water of SNPET is superior to those of pure PET and SPET. At the minimum silica size of 40 nm, the C_∞ and D of SNPET approach the minimum values that are 0.946% and 7.075 × 10⁻¹³ m² s⁻¹, respectively. Fixing SiO₂ size at 40 nm, with un-modified SiO₂ and modified SiO₂, the core-shell SiO₂/PS nanocomposite particles are more effective on keeping PET from absorbing water. With the increase in nano-SiO₂ load, the C_∞ and D of SNPET films reduce, proving that the nano-SiO₂ particles can inhibit water absorption. When amorphous SNPET films are annealed at 130 °C, their C_∞ and D quickly decrease with the increase in annealing time, stating that the crystallized SNPET also retards the water absorption or diffusion in PET. Under oversaturated oxygen atmosphere, the C_∞ and D of amorphous PET and SNPET, and crystallized SNPET samples are higher than those of corresponding samples without flowing oxygen, showing that oxygen promotes the films to absorb water.TGA results show that SNPET keeps similar thermal degradation behavior under the conditions of with and without both water and oxygen. But SNPET is more thermally stable than PET.     

Kinetics and mechanism of emulsifier-free emulsion polymerization. III. Styrene/nonionic comonomer (2-hydroxyethyl methacrylate) system

The emulsifier-free emulsion polymerizations of styrene in the presence of about 0.33–2.7% (relative to styrene) of the water soluble comonomer, 2-hydroxyethyl methacrylate (HEMA), and of the initiator, potassium persulfate (KPS), were carried out. It was found that KPS plays a predominant role in the particle nucleation process, since the number density of polymer particles (N_p) was dependent on the 0.97-power of [KPS]. The nucleation ability of HEMA was weak, since N_p was dependent only on the 0.17-power of [HEMA]. The particle nucleation stage ceased quite early before 1% conversion, leading to nearly monodispersed polymer particles. The nucleation is suggested to be via the homogeneous nucleation mechanism. The particles grow via the core-shell structure mechanism (shell region polymerization), since the particle size is rather large—from 1500 to 6000 Å. The amount of HEMA can affect the shell thickness and physical properties of the shell, such as the monomer swelling capacity and monomer diffusion rate.     

High activity of novel Pd/TiO2 nanotube catalysts for methanol electro-oxidation

Electro-oxidation of methanol in sulfuric acid solution was studied using palladium well-dispersed on titanium nanotubes, in relation to methanol oxidation processes in the direct oxidation methanol fuel cell. Pd dispersed on titania nanotubes, which leads to high surface area substrates, showed excellent catalytic activities compared to those of pure Pd and Pd-TiO₂ nanoparticles. TEM results show a narrow distribution of TiO₂ nanoparticles whose particle size is about 10 nm, and uniform nano-sized TiO₂ nanotubes with 10 nm in diameters are seen from HRTEM . A homogeneous structure in the composite nanomaterials is indicated by XRD analysis. The composite electrode activities were measured by cyclic voltammetry (CV) and at 25 °C it was found that 3 wt% Pd in titania nanotubes had the best activity for methanol oxidation.