Butene catalytic cracking to ethylene and propylene on mesoporous ZSM-5 by desilication

Mesopore ZSM-5 was prepared by alkali treatment of parent ZSM-5 zeolite and applied for butene catalytic cracking. The zeolite was treated in the NaOH solutions with different concentrations at 85 °C. XRD showed that the intrinsic MFI structure of ZSM-5 zeolite was preserved and corresponding crystallinity remained unchangeableness when ZSM-5 was treated with low concentration NaOH solutions. However, excessive NaOH led to the destruction of zeolite structure. The BET surface area increased obviously after desilication, and the N₂ adsorption/desorption curves indicated a number of mesopores generation. The experiment of butene catalytic cracking was carried out in a fixed-bed to investigate the influence of mesopores. The results showed that catalytic performances can be greatly improved through introducing the mesopores into parent ZSM-5 by alkali treatment. Highest yield of ethylene plus propylene were obtained when the treated concentration of NaOH solution is 0.1–0.2 M.     

Liquid-phase degradation of HDPE over alkali-treated MFI zeolites with mesopores

The catalytic activities of MFI zeolites treated with NaOH solutions of various concentrations were investigated in the liquid-phase degradation of HDPE. The changes in the crystallinity, pore structure and acidity of MFI zeolites according to the alkali treatment were also examined. The parent MFI zeolite composed of large particles showed very poor activity, but the treatment with moderate NaOH solutions of 0.4-0.7 N enhanced considerably the catalytic activity of MFI zeolite by enlarging its external surface area due to the formation of mesopores. The activity of MFI zeolite was improved by about 20 times treated with 0.5 N NaOH solution. The formation of mesopores also contributed to the enhancement of the yield of liquid products by suppressing further cracking due to the rapid diffusion of products. The treatment with strong NaOH solution, however, lowered the catalytic activity because the treatment caused the loss of both crystalline structure and strong acid sites.     

Effect of Alkali Treatment on the Structure and Catalytic Properties of ZSM-5 Zeolite

Catalytic properties of ZSM-5 zeolite samples pretreated with NaOH solution have been investigated. The samples are characterized by XRD, SEM, chemical analysis, and N2 adsorption.The results indicate that mesopores are created in ZSM-5 crystals under alkali treatment without change the microporous structure and acidic strength of the zeolite, but the crystallinity is greatly decreased under severe treatment. IR indicates that the concentration of silanol is greatly enriched by alkali treatment. The etherification activities of ZSM-5 zeolites are greatly increased byalkali-treatment. The noticeably improved catalytic activity of treated samples is ascribed to the formation of mesopores and greatly enriched silanol group.     

Coking kinetics and influence of reaction-regeneration on acidity,activity and deactivation of Zn/HZSM-5 catalyst during methanol aromatization

The coking kinetics and reaction-regeneration on Zn/HZSM-5(Zn/HZ) catalyst in the conversion of methanol to aromatics were investigated.The highest initial benzene, toluene and xylene(BTX) yield of ca. 67.7% was obtained on fresh Zn/HZ catalyst, which showed the worst catalytic stability. The cycle of reaction-regeneration significantly modified the texture and acidity of Zn/HZ catalyst, which in turn affected its catalytic performance and coking behavior in methanol conversion to BTX. The residual carbon located on the surface of Zn/HZ catalyst led to the decrease of acid sites and the change on the acid sites distribution, which played an important roles on its activity and deactivation. It was found that the high B/L ratio and the low total acid sites concentration of the Zn/HZ catalyst favored to the high BTX yield and good catalytic stability in methanol conversion.     

介孔丝光沸石的制备及其对重芳烃转化反应的催化性能

 用不同浓度的 NaOH 溶液对丝光沸石进行处理制备了具有复合孔道结构的介孔丝光沸石, 并采用 X 射线衍射、扫描电子显微镜、透射电子显微镜和 N2 吸附-脱附等方法对其进行了表征. 结果表明, 随着 NaOH 溶液浓度的升高, 介孔丝光沸石的粒径逐渐变小, 分子筛表面的介孔逐渐丰富, 孔径分布逐渐变宽, 介孔体积逐渐增大呈线性关系. 当 NaOH 浓度为 0.50 mol/L 时, 介孔丝光沸石的形貌变为空心沸石微囊或微囊壁. 介孔的增加产生扩散效应, 适当的 NaOH 溶液处理有利于提高丝光沸石对 C9 和 C10 芳烃的转化能力.     

等级孔微孔-介孔Fe2O3/ZSM-5中空分子筛催化材料的制备及催化苄基化性能

ZSM-5分子筛具有极其均匀的孔道结构、 良好的形状选择性和催化活性及耐水热稳定性, 是一种高效、 绿色的固体催化剂, 被广泛应用于石油催化裂化、 精细化工和环境保护等领域. 但其单一的微孔结构大大降低了客体分子的流通扩散性, 导致由大分子参与的芳烃烷基化反应受到极大限制. 本文采用NaOH/四丙基氢氧化铵(TPAOH)混合碱处理微孔ZSM-5, 制备了具备高结晶度、 高比表面积的等级孔微孔-介孔ZSM-5中空分子筛材料, 该材料在保持微孔孔道良好水热稳定性和大量活性中心的同时, 还通过介孔的引入进一步促进反应物及产物的扩散, 使间三甲苯苄基化反应的转化率提高了3.8倍. 通过在等级孔微孔-介孔ZSM-5中空材料上负载Fe, 开发出了具有双功能的等级孔微孔-介孔Fe₂O₃/ZSM-5中空催化剂, 该催化剂在苯的苄基化反应中表现出优异的催化性能, 当Fe负载量(质量分数)为6.67%, 反应温度为75 ℃, 反应时间为15 min时, 转化率高达98.3%, 选择性为81.6%, 最终收率达到80.2%.     

ZSM-5／MOR复合分子筛催化剂对混合C4烃转化反应的催化性能

以ZSM-5/丝光沸石(MOR)复合分子筛为催化剂,对混合C4烃的催化转化反应进行了评价,并采用程序升温脱附和原位红外光谱技术对ZSM-5/MOR的酸性进行了表征. 结果表明,与ZSM-5相比, MOR具有很低的催化活性,但ZSM-5/MOR复合分子筛具有较高的催化活性,随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加, C4烃转化率稍有升高;在C4烃转化率大致相同的情况下,乙烯和丙烯的总选择性比较接近,但苯和甲苯的总收率却快速升高. 随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加,弱酸和中强酸的酸量逐渐减少,强酸的酸量有所增加. 由于ZSM-5/MOR复合分子筛中MOR对ZSM-5起到分散作用而产生更多的L酸中心,且此L酸中心处于分子筛的外表面而具有较高的能量,导致苯和甲苯的总收率升高.     

不同结构扩孔分子筛催化MTP反应行为及表面积炭物种表征

采用TEAOH溶液处理MFI结构ZSM-5分子筛、MWW结构MCM-22分子筛,NaOH溶液处理TON结构ZSM-22分子筛、CHA结构SSZ-13分子筛得到四种结构的扩孔分子筛。在反应温度480℃、反应压力0.1 MPa、甲醇与水质量比1∶1、甲醇质量空速1.5 h~(-1)的条件下,考察了四种扩孔分子筛的甲醇制丙烯(MTP)催化性能,并采用XRD、N_2吸附-脱附、NH_3-TPD、TG、UV-Raman和GC-M S等方法表征催化剂的物化性质及M TP反应2 h后的分子筛积炭性质。结果表明,四种分子筛扩孔改性后均出现介孔,其中,T-ZSM-5分子筛在MTP反应中寿命最长;T-MCM-22分子筛寿命次之且失活速率慢;而一维孔道结构N-ZSM-22分子筛和八元环尺寸较小的N-SSZ-13分子筛均失活迅速。受拓扑结构和孔道扩散的影响,MTP反应2 h后,分子筛积炭量增加的顺序为T-ZSM-5N-ZSM-22T-MCM-22N-SSZ-13且可溶焦分子质量随积炭量增加而增重,即从五甲基苯增重到菲、芘等多环芳烃。     

NaOH改性ZSM-5分子筛在苯、甲醇烷基化反应中的应用

用NaOH溶液对高硅ZSM-5分子筛进行处理,考察其应用于苯-甲醇烷基化反应过程的最佳处理条件,并用XRD、SEM、XRF、NH3-TPD、TPO、BET等手段对试样进行表征。结果表明,NaOH在脱除分子筛硅物种的同时,也会脱出晶粒表面附着物,暴露出更多的酸性位,形成一定量的介孔,进而影响苯-甲醇烷基化性能。当NaOH处理量为2.4 mmol/gcat时,在液体积空速为85 h-1下,烷基化反应中苯的转化率达到38%,相比处理前提高了近16%,且积炭量低,稳定性好。     

ZSM-5分子筛的脱硅改性及加氢改质性能

考察了水热与碱联合处理过程中两者的先后顺序对ZSM-5分子筛酸性和孔结构的影响,并与单独的水热和碱处理进行了比较。结果表明,水热后的碱处理对ZSM-5分子筛具有骨架脱硅、骨架补铝和清除非骨架铝物种三重作用,而碱处理后的水热处理具有骨架脱铝和部分骨架稳定化双重作用。与先水热处理再碱处理相比,先碱处理后的水热处理在优化分子筛酸性和产生介孔方面更加有效。基于水热-碱联合处理的HZSM-5分子筛所制备的催化剂对催化裂化汽油的加氢改质表现出适中的异构化活性、较高的烯烃芳构化活性以及最高的稳定性。     

ZSM-5/ZSM-57复合分子筛催化剂上混合C4烃的催化转化反应

以ZSM-5/ZSM-57复合分子筛为催化剂, 考察了其对混合C4烃催化转化的反应性能. 采用氨程序升温脱附(NH3-TPD)和吡啶吸附傅立叶变换红外(FT-IR)光谱技术表征复合分子筛的酸性质. 结果表明, 当复合分子筛中ZSM-5的含量较低时, 比ZSM-5具有更高的催化活性及乙烯和丙烯选择性, 这是因为此时复合分子筛酸强度较高、酸量较多, 且小孔ZSM-57有利于乙烯和丙烯的择形反应. 而当复合分子筛中ZSM-5的含量较高时, 具有较高的苯和甲苯选择性, 其原因可能是其孔结构及共晶生长时的结构匹配性对芳构化反应有利.     

Zn/HZSM-5分子筛催化剂对丙烷芳构化反应中芳烃分布的影响

采用浸渍法,制备了Ｚｎ／ＨＺＳＭ－５分子筛催化剂,考察了锌含量、反应温度对丙烷芳构化反应的影响,根据产物分布情况,讨论了锌物种在丙烷芳构化反应中的作用,并以氮气作载气,带入烷基芳烃乙苯、二甲苯、甲苯,考察了温度对催化剂脱烷基反应的影响。结果表明,锌物种不公能够催化丙烷的脱氢活化,提高其转化率,而且能促进随后进行的齐聚、脱氢芳构化第一系列反应,提高芳烃的选择性,并进一步催化烷基芳烃的脱烷基反应,导致     

Selective hydrogenation of benzene to cyclohexene on Ru-basecatalysts promoted with Mn and Zn

Ru-based catalysts promoted with Mn and Zn were prepared by a co-precipitation method. In liquid-phase hydrogenation of benzene, the Ru-Mn-Zn catalysts exhibited superior catalytic performance to the catalysts promoted with Zn or Mn alone. The optimum Mn/Zn molar ratio was determined to be 0.3. With the addition of 0.5 g NaOH, the Ru-Mn-Zn-0.3 catalyst, which was reduced at 150 ? C, afforded a cyclohexene selectivity of 81.1% at a benzene conversion of 60.2% at 5 min and a maximum cyclohexene yield of 59.9% at 20 min. Based on characterizations, the excellent performance of Ru-Mn-Zn catalyst was ascribed to the suitable pore structure, the appropriate reducibility and the homogenous chemical environment of the catalyst.     

Selective hydrogenation of benzene to cyclohexene on Ru-based catalysts promoted with Mn and Zn

Ru-based catalysts promoted with Mn and Zn were prepared by a co-precipitation method. In liquid-phase hydrogenation of benzene, the Ru-Mn-Zn catalysts exhibited superior catalytic performance to the catalysts promoted with Zn or Mn alone. The optimum Mn/Zn molar ratio was determined to be 0.3. With the addition of 0.5 g NaOH, the Ru-Mn-Zn-0.3 catalyst, which was reduced at 150 ? C, afforded a cyclohexene selectivity of 81.1% at a benzene conversion of 60.2% at 5 min and a maximum cyclohexene yield of 59.9%...     

Fabrication of a nano-sized ZSM-5 zeolite with intercrystalline mesopores for conversion of methanol to gasoline

Carbon deposition during methanol to hydrocarbons leads to the quick deactivation of ZSM-5 catalyst and it is one of the major problems for this technology. Decreasing the crystal size or introducing mesopores into ZSM-5 zeolites can improve its diffusion property and decrease the coke formation. In this paper, nano-sized ZSM-5 zeolite with intercrystalline mesopores combining the mesoporous and nanosized structure was fabricated. For comparison, the mesoporous ZSM-5 and nano-sized ZSM-5 were also prepared. These catalyst samples were characterized by XRD, BET, NH3-TPD, TEM, Py-IR and TG techniques and used on the conversion of methanol to gasoline in a fixed-bed reactor at T = 405 °C, WHSV = 4.74 h-1and P = 1.0 MPa. It was found that the external surface area of the nano-sized ZSM-5 zeolite with intercrystalline mesopores reached 104 m2/g, larger than that of mesoporous ZSM-5(66 m2/g) and nanosized ZSM-5(76 m2/g). Catalytic lifetime of the nano-sized ZSM-5 zeolite with intercrystalline mesopores was 93 h, which was only longer than that of mesoporous ZSM-5(86 h), but shorter than that of nanosized ZSM-5(104 h). Strong acidity promoted the coke formation and thus decreased the catalytic lifetime of the nano-sized ZSM-5 zeolite with intercrystalline mesopores though it presented large external surface that could improve the diffusion property. The special zeolite catalyst was further dealuminated to decrease the strong acidity. After this, its coke formation rate was slowed and catalytic lifetime was prolonged to 106 h because of the large external surface area and decreased weak acidity. This special structural zeolite is a potential catalyst for methanol to gasoline reaction.     

Characterization and Activity of Cr, Cu and Ga Modified ZSM—5 for Direct Conversion of Methane to Liquid Hydrocarbons

Direct conversion of methane using a metal-loaded ZSM-5 zeolite prepared via acidic ion exchange was investigated to elucidate the roles of metal and acidity in the formation of liquid hydrocarbons. ZSM-5 (SiO2/A12O3=30) was loaded with different metals (Cr, Cu and Ga) according to the acidic ion-exchange method to produce metal-loaded ZSM-5 zeolite catalysts. XRD, NMR, FT-IR and N2 adsorption analyses indicated that Cr and Ga species managed to occupy the alllmlnum positions in the ZSM-5 framework. In addition, Cr species were deposited in the pores of the structure. However, Cu oxides were deposited on the surface and in the mesopores of the ZSM-5 zeolite. An acidity study using TPD-NH3, FT-IR, and IR-pyridine analyses revealed that the total number of acid sites and the strengths of the BrSusted and Lewis acid sites were significantly different after the acidic ion exchange treatment.Cu loaded HZSM-5 is a potential catalyst for direct conversion of methane to liquid hydrocarbons. The successful production of gasoline via the direct conversion of methane depends on the amount of aluminum in the zeolite framework and the strength of the BrSnsted acid sites.     

商业V_2O_5- WO_3/TiO_2催化剂重金属(Pb、Cu、Zn)中毒机理研究

采用浸渍法制备了不同含量重金属(Pb, Cu和Zn)中毒商业V_2O_5-WO_3/TiO_2催化剂,并对催化活性进行评估,重金属可明显导致催化活性降低.随着重金属浓度的增加,催化剂的失活程度加剧,而Cu和Zn的中毒效应低于Pb.结合XRD、 BET、 SEM、 NO-TPD、 NH_3-TPD、 H_2-TPR和in situ DRIFTS等方法对重金属中毒前后催化剂的理化性质进行分析.分析结果表明,失活是由化学和物理中毒的耦合作用引起的.相比于Fresh催化剂,中毒催化剂微孔和中孔有明显堵塞现象, BET比表面积减小,而中毒前后催化剂结晶度几乎没有变化,而中毒催化剂的表面覆盖了一层白色晶体,这可能导致活性位点被占据并阻碍NH_3在催化剂表面的吸附. in situ DRIFTS结果表明,重金属中毒后Br?nsted和Lewis酸位点的强度减弱,尤其是Br?nsted酸位点.此外,随着重金属含量的增加,中毒催化剂表面NO_2吸附量逐渐增加,从而促进N_2O的形成. H_2-TPR结果显示,还原峰的强度随着还原温度的升高而增强,表明重金属导致催化剂中的活性组分更难以参与SCR反应.     

ZnO—Ga2O3／HZSM—5分子筛催化剂对C3—4烷烃芳构化反应的催化作用

用浸渍法将Ga、Zn以氧化物的形式负载于HZSM－5上,研究了其对C3－4烷烃芳构化的催化活性。结果表明,分别加入2％Ga和2％Zn后,当温度为520℃、空速为0．76h^-1时,具有较高的催化活性和芳烃选择性;反应进行100h后,催化活性无明显降低,显示出对C3－4烷烃芳构化良好的稳定性。用TPD和正丁胺Hammett酸性滴定法,测定了催化剂的表面酸性,发现加入Ga、Zn等组分后,催化剂的总酸量变化不大,而酸强度却有所增加;加入Zn组分后,催化剂的孔径变小,对二甲苯选择性增加。     

Enhanced Stability of Mo-Promoted Zn/HZSM-5 Catalyst for Methanol to Aromatics

A Mo-promoted Zn/HZSM-5 catalyst was prepared by isometric impregnation method (IM). The physicochemical properties of catalysts were characterized by X-ray diffraction, registration of N₂ adsorption-desorption isotherms, transmission electron microscopy, NH₃ temperature-programmed desorption and IR spectroscopic study of pyridine adsorption. The results show that by doping zeolite with Mo species it is possible to tune the microstructures, acidity and crystallinity of the catalyst. Additionally, it was found that the 1%Mo(IM)–5%Zn(IE)/HZSM-5 catalyst had a high catalytic activity and stability for methanol to aromatics (MTA) reaction. The yield of aromatics reached 77.3% at 450°C and TOS = 3 h. When the TOS = 98 h, the yield of total aromatics remains at a 60.4% level. The lifetime of catalysts was influenced by the synergetic effect of Brønsted and Lewis acid sites, so the modification with Mo may bring an opportunity to prolong the lifetime of Zn/HZSM-5 catalyst in the MTA reaction. The metal components are sintered and lost in continuous reaction-regeneration cycles. Accordingly, the activity of deactivated catalyst cannot be completely restored to the initial level.     

含氧化铝Zn/HZSM-5催化剂芳构化反应性能的研究

考察了在含氧化铝载体条件下,不同Zn负载量改性后HZSM-5催化剂的MTA反应性能。采用BET、XRD、PyFTIR、NH3-TPD和H2-TPR等分析手段对催化剂进行表征。实验结果表明,氧化铝载体的加入使得HZSM-5催化剂产生了介孔并且增强了Zn物种在催化剂表面的稳定性;Zn物种的加入破坏了HZSM-5分子筛的骨架结构、改变了催化剂表面酸性;此外,Zn物种的加入可以促进MTA过程脱氢反应的进行,中间产物烯烃的后续芳构化过程受到抑制;在实验的考察范围内,当Zn负载量为0.5%(质量分数)时,芳烃(C6~11)收率存在最大值21.0%(质量分数);甲醇的芳构化能力会受到生焦的抑制,然而,再生后的催化剂呈现更高的芳烃收率。