Surface graft polymerization of glycidyl methacrylate onto polyethylene and the adhesion with epoxy resin

Surface graft polymerization of glycidyl methacrylate (GMA) was carried out onto a high- density polyethylene (PE) sheet pretreated with corona to introduce peroxides onto the PE surface. Graft polymerization of GMA was effected by UV irradiation of the coronatreated PE in the presence of monomer solution without the use of any photosensitizer. The graft layer was found by staining the PE cross section to localize in the surface region of PE. The physical change in the PE surface was characterized by scanning electron microscopy, while the chemical changes due to the GMA graft polymerization were assessed by the dynamic contact angle, FT-IR, and x-ray photoelectron spectroscopy (XPS) measurement. The peroxide formation by corona exposure was confirmed by the XPS measurement after derivatization with SO₂. The epoxy groups introduced onto the PE surface by the GMA graft polymerization were reactive with water (in the presence of HCI) and amines. The adhesion between the GMA-grafted PE and an epoxy resin was studied by means of a shear strength test method. The GMA-grafted PE exhibited strong interfacial adhesion with the epoxy resin, compared to the original and corona-treated PE. The adhesion strength of the GMA-grafted PE was nearly two times higher than that of the corona-treated PE. This strongly suggests that the enhanced adhesion between the surface-grafted PE and the epoxy resin is ascribed to covalent bonding of the epoxy groups on the GMA-grafted surface to the amines in the epoxy resin. © 1995 John Wiley & Sons, Inc.     

Graft copolymers of polyethylene by atom transfer radical polymerization

Poly(ethylene‐g‐styrene) and poly(ethylene‐g‐methyl methacrylate) graft copolymers were prepared by atom transfer radical polymerization (ATRP). Commercially available poly(ethylene‐co‐glycidyl methacrylate) was converted into ATRP macroinitiators by reaction with chloroacetic acid and 2‐bromoisobutyric acid, respectively, and the pendant‐functionalized polyolefins were used to initiate the ATRP of styrene and methyl methacrylate. In both cases, incorporation of the vinyl monomer into the graft copolymer increased with extent of the reaction. The controlled growth of the side chains was proved in the case of poly(ethylene‐g‐styrene) by the linear increase of molecular weight with conversion and low polydispersity (M_w /M_n < 1.4) of the cleaved polystyrene grafts. Both macroinitiators and graft copolymers were characterized by ¹H NMR and differential scanning calorimetry. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2440–2448, 2000     

Surface pattern formation on soft polymer substrate through photo‐initiated graft polymerization

Techniques for large‐area pattern formation on polymeric substrates are important for fabricating a large variety of functional devices, such as flexible electronics, tunable optical devices, adhesives, and so on. The present study demonstrates a method for pattern formation on poly(dimethylsiloxane) that involves grafting methacrylate polymers through photo‐initiated polymerization. The influence of substrate stiffness and monomers type on pattern formation was investigated. Firstly, the stiffness of the substrate was found to affect the topology of the patterns produced. The gap width of convex regions of the pattern was enlarged with decreasing stiffness. It was found that the gap width trended in a manner that was consistent with previous reports, but in this study, relatively large gap widths were observed compared with those from previous studies. Secondly, it was revealed that the solubility of the monomer in the poly(dimethylsiloxane) precursor was the dominant factor in determining whether or not pattern formation occurred. When using insoluble monomers (glycidyl methacrylate and benzyl methacrylate), characteristic patterns were observed. It is speculated that intermolecular attractive forces between the grafted polymers induce lateral aggregation on the substrate, resulting in buckling instability of the grafted polymer layer caused by a mismatch in the equilibrium between the grafted polymer layer and the substrate. Copyright © 2017 John Wiley & Sons, Ltd.     

Evidence and mechanisms of filling polymerization by plasma-induced graft polymerization

Using a plasma-induced graft polymerization technique, which is well known as a surface modification method, the grafted polymer was formed in pores of the porous material. This study examined the filling mechanism. Five thin porous films were sandwiched together, and employed as the substrate. The substrate was treated by plasma, and the change in surface tension and radical formation was measured for each sheet after the sheet was separated. The only surface on which surface-tension change was detected, was that of the sheet directly exposed to the plasma. Although plasma treatment made polymer radicals primarily on the outer surface of the sheet, the treatment also formed a few radicals inside the sheets. The radicals inside the sheets reacted with methylacrylate and grafted polymer formed in the pores. The location of grafted polymer depended on the balance between monomer diffusivity and reactivity. The grafting rate depended on which monomer solvent was used for the polymerization. Thus, the grafted membrane morphology could be controlled by varying the grating solvent composition. © 1996 John Wiley & Sons, Inc.     

Living radical graft polymerization of methyl methacrylate to polyethylene film with typical and reverse atom transfer radical polymerization

Nickel‐mediated atom transfer radical polymerization (ATRP) and iron‐mediated reverse ATRP were applied to the living radical graft polymerization of methyl methacrylate onto solid high‐density polyethylene (HDPE) films modified with 2,2,2‐tribromoethanol and benzophenone, respectively. The number‐average molecular weight (M_n) of the free poly(methyl methacrylate) (PMMA) produced simultaneously during grafting grew with the monomer conversion. The weight‐average molecular weight/number‐average molecular weight ratio (M_w/M_n) was small (<1.4), indicating a controlled polymerization. The grafting ratio showed a linear relation with M_n of the free PMMA for both reaction systems. With the same characteristics assumed for both free and graft PMMA, the grafting was controlled, and the increase in grafting ratio was ascribed to the growing chain length of the graft PMMA. In fact, M_n and M_w/M_n of the grafted PMMA chains cleaved from the polyethylene substrate were only slightly larger than those of the free PMMA chains, and this was confirmed in the system of nickel‐mediated ATRP. An appropriate period of UV preirradiation controlled the amount of initiation groups introduced to the HDPE film modified with benzophenone. The grafting ratio increased linearly with the preirradiation time. The graft polymerizations for both reaction systems proceeded in a controlled fashion. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3350–3359, 2002     

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization of glycidyl methacrylate and its relevance to the electroless deposition of copper

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization and deposition of glycidyl methacrylate (GMA) was carried out. The effects of glow‐discharge conditions on the chemical structure and composition of the deposited GMA polymer were analyzed by X‐ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. XPS and FTIR results revealed that the epoxide groups in the plasma‐polymerized GMA (pp‐GMA) layer had been preserved to various extents, depending on the plasma deposition conditions. The morphology of the modified PTFE surface was investigated by atomic force microscopy (AFM). The pp‐GMA film with well‐preserved epoxide groups was used as an adhesion promotion layer to enhance the adhesion of the electrolessly deposited copper on the PTFE film. The T‐peel adhesion test results showed that the adhesion strength between the electrolessly deposited copper and the pp‐GMA‐modified PTFE (pp‐GMA‐PTFE) film was much higher than that between the electrolessly deposited copper and the pristine or the Ar plasma‐treated PTFE film. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3498–3509, 2000     

Surface modification of chlorobutyl rubber by plasma polymerization

Radio frequency (r.f.) plasma polymerization of vinylidene fluoride (CH₂CF₂) has been used to modify the surface properties of chlorobutyl rubber. FTIR-ATR spectra of the treated rubbers and transmission spectra of plasma polymer films on NaCl windows indicated that as power increased the F/H ratio decreased. SIMS tests supported the FTIR results, and showed that the decrease in the F/H ratio was due to a decrease in the amount of F and an increase in the amount of H in the plasma polymer. Sliding friction measurements showed a reduction in the coefficient of friction (μ) from 3.7 for the untreated rubber to values ranging between 0.4 and 1.9 for the plasma-treated rubbers. There did not appear to be any correlation between the coefficient of friction and plasma power or monomer flow rate, and the average coefficient of friction for the plasma-treated samples was 0.9, which was lower than a commercially used silicone oil treatment (μ = 1.1–1.3). Repetitive sliding friction tests showed that the plasma- and silicone oil treated-chlorobutyl rubbers had the similar lubricating lifetimes. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 1651–1660, 1997     

Synthesis of functional polyethylene graft copolymers by nitroxide‐mediated living radical polymerization

This paper describes a new method to prepare graft copolymers, such as polyethylene‐g‐polystyrene (PE‐g‐PS), with a relatively well‐controlled reaction mechanism. The chemistry involves a transformation process from the metallocene copolymerization of ethylene and m,p‐methylstyrene (m,p‐MS) to nitroxide‐mediated “living” free radical polymerization (LRFP) of styrene. The metallocene catalysis produces ethylene‐co‐m,p‐methylstyrene (EMS) random copolymers. Next, 1‐hydroxyl‐2,2,6,6‐tetramethylpiperidine (HO‐TEMPO) was synthesized by the reduction of TEMPO with sodium ascorbate. The macroinitiator (EMS‐TEMPO) was synthesized with the bromination reaction of EMS, and the following nucleofilic reaction with this functional nitroxyl compound. The resulting macroinitiator (EMS‐TEMPO) for LRFP was then heated in the presence of styrene to form graft copolymer. DSC, ¹H‐NMR, FTIR spectroscopy were employed to investigate the structure of the polymers. The results of Molau test showed that PE‐g‐PS could be a potential good compatilizer. Copyright © 2008 John Wiley & Sons, Ltd.     

Laser-irradiation-induced surface graft polymerization method

A laser-induced surface graft polymerization method is reported in which surface radicals generated upon laser irradiation initiated radical polymerization. The radical concentrations generated upon excimer laser irradiation under vacuum on poly-(ethylene terephthalate) film surfaces were measured using a radical scavenger, 1,1-diphenyl-2-picrylhydrazyl. The density of surface radicals increased with laser fluence at low fluences but decreased at high fluences. Upon laser irradiation and subsequent treatment with gaseous N,N-dimethylacrylamide, surface graft polymerization occurred. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 747–750, 1997     

Surface modification of polytetrafluoroethylene films via graft copolymerization for auto-adhesion

The surfaces of Ar plasma-pretreated polytetrafluoroethylene (PTFE) films are further functionalized via UV-induced graft copolymerization with amphoteric N,N′-dimethyl(methacryloylethyl)ammonium propansulfonate (DMAPS) either in Ar atmosphere, or under atmospheric conditions and in the absence of a polymerization initiator. The so-modified PTFE films from either process are capable of exhibiting adhesive-free adhesion or auto-adhesion with one another when brought into intimate contact in the presence of a small quantity of water. The lap shear adhesion strength increases with increasing graft concentration and can readily exceed the yield strength of the PTFE substrate. Two plasma-pretreated PTFE films also readily undergo thermal graft copolymerization with concurrent lamination when lapped together in the presence of a small quantity of the DMAPS monomer solution at elevated temperature in the atmosphere. The surface compositions of the graft-copolymerized PTFE films and the delaminated surfaces were characterized by X-ray photoelectron spectroscopy (XPS). In most cases, adhesional failure occurred near the graft-substrate interphase. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 3107–3114, 1998     

接枝丙烯酰胺改善聚乙烯膜表面亲水性的研究

利用等离子体技术和紫外照射接枝相结合在聚乙烯膜表面接枝丙烯酰胺(AAm)以改善其亲水性。通过衰减全反射红外光谱(ATR-FTIR)、X射线光电子能谱(XPS)和接触角测定验证了在无光引发剂的条件下,将等离子体预处理和紫外照射接枝结合起来可以有效地提高AAm的接枝效果,很好地改善PE膜表面的亲水性。探讨了等离子体复合参数W/(FM)、等离子体预处理时间、AAm单体浓度以及紫外照射时间对改善PE膜表面亲水性的影响,确定改善PE膜表面亲水性的最佳实验条件。     

Surface treatment of PET fiber by EB-irradiation-induced graft polymerization and its effect on adhesion in natural rubber matrix

Aiming to develop a high performance fiber-reinforced natural rubber (NR) without using resorcinol formaldehyde latex (RFL) adhesives of environmental load substances, a special technique using electron beam (EB) irradiation-induced graft polymerization was applied to high-modulus polyethylene terephthalate (PET) fibers. Although PET is chemically inert, acrylate functional silane could be graft-polymerized onto the PET fiber surface by this special technique. The composite of NR and grafted PET fibers indicated a linear increase in the initial modulus with the fiber content. The fiber reinforced rubber with a good performance was obtained in the system of NR and grafted PET fibers.     

聚乙烯表面接枝聚合改性及抗凝血性的研究

聚乙烯(PE)膜经Ar等离子体预处理,无光引发剂紫外光照接枝甲基丙烯酸缩水甘油酯(GMA),然后进行肝素化处理,以改善PE的抗凝血性能。用正交实验确定接枝反应的最优条件。通过X-射线光电子能谱(XPS)、衰减全反射红外光谱(ATR-FTIR)、扫描电子显微镜(SEM)和接触角测定PE膜接枝GMA前后表面性能和表面形貌。用复钙时间、凝血酶原时间、部分凝血活酶时间、凝血酶时间和血小板粘附实验对其抗凝血性能进行评价,结果表明,被修饰PE膜的抗凝血性能显著提高。     

Surface modification of titanium by using plasma‐induced graft‐polymerization

Plasma‐induced graft‐polymerization (PIGP) method was utilized in this study to improve corrosion behavior and biocompatibility of titanium (Ti) surface. Bioactive molecule polyacrylamide (PAM) was immobilized onto Ti surface by introducing silanederivatized spacer arms as an intermediary for the covalent linkage. Ti was firstly activated by O₂ plasma, and oxygen‐containing groups were introduced on its surface consequently. The intermediary mercapto silane spacer molecules were then covalently linked to the oxidated surface, followed by the covalent binding of PAM and the sulfhydryl‐terminal groups via PIGP. Surface analyses following modification process included water contact angles (CA), SEM, attenuated total reflection‐Fourier transform infrared spectroscopy (ATR‐FTIR), XPS and atomic force microscope (AFM). The results revealed the effectiveness of this method on immobilizing PAM to Ti surface, and the hydrophilicity of modified surface improved remarkably. In addition, potentiodynamic polarization and cellular proliferation tests were implemented to validate the enhanced corrosion‐resistance and biocompatibility of modified Ti surface, respectively. Copyright © 2011 John Wiley & Sons, Ltd.     

Surface modification of non-woven fabric by DC pulsed plasma treatment and graft polymerization with acrylic acid

Direct-current pulsed plasma treatment (DPPT) followed by thermal-induced graft polymerization with acrylic acid (AA) was used to modify poly(ethylene terephthalate)/polyethylene (PET/PE) non-woven fabric (NWF) in this study. The water contact angle of plasma modified NWF decreased sharply with DPPT time in 4 s. The water content of the NWF increased with DPPT time and levelled off after 30 s. Chemical analysis by X-ray photoelectron spectroscopy (XPS) indicated that the surface property of modified NWF could be maintained for more than 8 months under ambient conditions and could be further improved by grafting with acrylic acid. The concentration of AA in PET/PE-g-AA NWF increased both with the monomer concentration and the plasma treatment time. The maximum grafting density was 1.17 μmol/cm² with 40 s DPPT and 20% (w/w) AA. Improved biocompatibility of the modified NWF was confirmed with 3T3 fibroblast cells where cell viability was analyzed by MTT assays. More cells were found to attach to the modified NWF with higher growth rates, indicating that an improvement in surface properties by DPPT followed by graft polymerization of AA is beneficial for cell attachment and growth. A much more uniform cell distribution was found within the modified NWF from confocal laser scanning microscope observations.     

Surface nanostructuring of kevlar fibers by atmospheric pressure plasma‐induced graft polymerization for multifunctional protective clothing

Atmospheric plasma‐induced graft polymerization was employed successfully to generate free radical on the surface of Kevlar® (poly‐(p‐phenylene terephthalamide or PPTA), and to initiate and control graft polymerization of cationic antimicrobial precursors diallyldimethylammonium chloride (DADMAC) or 3‐(trimethoxysilyl)propyl‐dimethyloctadecyl ammonium chloride (TMS) onto the fabric surface, which eliminates the need for separate processes that may involve thermal energy or UV irradiation. It was demonstrated that when the radiofrequency of the plasma power was 400 W, the radical density generated on the surface was 10¹⁵ to 10¹⁶ radicals cm^?2, which were enough to generate a poly‐DADMAC or poly‐TMS with surface charge of at least 2 × 10¹⁷ N⁺/cm², which is the minimum threshold for an effective cationic biocidal surface. In both cases, the grafted polymers were characterized and confirmed using SEM, FTIR, and XPS. The antimicrobial activity was measured using the AATCC Test Method 100, which showed that at least 3‐log reduction of bacteria colonies was achieved in the case of grafted poly‐DADMAC or grafted poly‐TMS on Kevlar®. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Surface modification of ultra‐high molecular weight polyethylene fibers by chromic acid

Ultra‐high molecular weight polyethylene (UHMWPE) fibers were modified by chromic acid. The effects of surface modification were evaluated with Fourier transform infrared spectroscopy (FTIR), X‐ray photoelectron spectroscopy (XPS), contact angle measurement, and scanning electron microscope (SEM). The results showed that both the content of O‐containing functional groups and surface roughness of modified fibers increased. The polar groups on the modified fiber surface decreased the contact angles with water and ethylene glycol, as evidenced by contact angle measurement. The tensile test results showed the strength and the elongation at break of UHMWPE fibers decreased but the modulus increased after chromic acid modification. Copyright © 2016 John Wiley & Sons, Ltd.     

Role of vacuum ultraviolet irradiation in plasma‐induced graft polymerization in the pore‐filling polymerization of porous materials

The role of vacuum ultraviolet (VUV) rays contained in the plasma during plasma‐induced graft polymerization in the pores of a porous high‐density polyethylene (HDPE) substrate was investigated through the separation of the VUV rays from the plasma with LiF, CaF₂, and quartz filters. Two characteristic phenomena, the effect of the solvent on the grafting rate and the graft polymerization in the pores of the porous substrate, were observed in the VUV‐induced graft polymerization process. These results provided clear evidence that VUV rays in the plasma played an important role in the formation of grafted layers in the pores of the HDPE substrate. The relationship between the penetration depth of the VUV rays and the distribution of the grafted layer inside the substrate was examined. The calculated penetration depth of the VUV rays (and hence the distribution of radicals) and the distribution of the grafted layer were not consistent. However, this inconsistency could be explained by the fact that the effective density of the radicals that could react with the monomer to grow the grafting polymer was very low because of the steric hindrance of the grafted chains. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2068–2074, 2005     

Surface modification of plasma‐pretreated expanded poly (tetrafluroethylene) films by graft copolymerization

A two‐step process based on a low‐pressure helium plasma treatment followed by acrylic acid‐grafting copolymerization was used for the surface modification of expanded polytetrafluoroethylene (ePTFE) films. The effects of plasma treatment power and treatment time on the hydrophilicity of the film surface were investigated. The wettability of the ePTFE film surface was characterized by water contact angle, and the surface compositions of the untreated and treated ePTFE samples were evaluated by atomic force microscopy and XPS. Contact angle measurements revealed that the hydrophilicity of the ePTFE film surface was greatly enhanced by the combined actions of the plasma treatment and acrylic acid grafting, and the contact angle decreased from 145° to 66°. Atomic force microscopy analyses showed that the surface roughness increased after the plasma treatment. XPS analyses showed substantial increase in the concentration of carbon and oxygen atoms and a decrease in the concentration of fluorine atoms at the film surface. T‐peel strength showed an improved bonding strength between the film and an adhesive tape after the treatment. Copyright © 2012 John Wiley & Sons, Ltd.     

Surface modification for nano‐lignocellulose fiber through vapor‐phase‐assisted surface polymerization

This study addresses the inherent issues surrounding surface modification methods of nanofibers and proposes an environmentally friendly and less toxic strategy for the surface modification of hydrophilic nanofiber. From the continuation of our previous work, which discussed the easy production of nanofiber (average size: 127 nm) from oil palm mesocarp fiber (OPMF), in this work, the surface of nanofibers (M‐IL‐OPMF) were modified through vapor‐phase‐assisted surface polymerization (VASP) to improve the affinity of interface between the polymer grafted M‐IL‐OPMF and non‐polar matrix. VASP of ε‐caprolactone was successfully proceeded from the [M‐IL‐OPMF] at 70 °C for 24 h and 72 h, and compositions were estimated to be 35.7% fiber/64.3% polymer and 27.8% fiber/72.2% polymer. To confirm the grafting of PCL, size‐exclusion chromatography (SEC) and Fourier transform infrared (FT‐IR) spectroscopy, thermogravimetry (TG), and dispersibility test in hydrophobic solvent were carried out. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 2575–2580