Synthesis of poly (ether-sulfone-amide)s by palladium-catalyzed polycondensation of aromatic dibromides containing ether sulfone structure,aromatic diamines,and carbon monoxide

A general method for the preparation of aromatic poly (ether-sulfone-amide)s has been developed. Polymerization is based on the palladium-catalyzed polycondensation of aromatic dibromides containing ether sulfone structural units, aromatic diamines, and carbon monoxide. Reactions were carried out in N, N-dimethylacetamide (DMAc) in the presence of palladium catalyst, triphenylphosphine, and 1,8-diazabicyclo [5,4,0]–7–undecene (DBU), and gave a series of poly (ether-sulfone-amide)s with inherent viscosities up to 0.86 dL/g under mild conditions. The polymers were quite soluble in strong acids, dipolar aprotic solvents, and pyridine. Thermogravimetry of the polymers showed excellent thermal stability, indicating that 10% weight losses of the polymers were observed in the range above 470°C in air. The glass transition temperatures of the polymers were around 230°C, which are higher than those of poly (ether-sulfone) analogues. These polymers also showed the good tensile strengths and tensile modulus. © 1994 John Wiley & Sons, Inc.     

Synthesis of poly(ether ketone amide)s containing 4‐aryl‐2,6‐ diphenylpyridine moieties by a heterogeneous palladium‐catalyzed polycondensation of aromatic diiodides,aromatic diamines,and carbon monoxide

New aromatic poly(ether ketone amide)s containing 4‐aryl‐2,6‐diphenylpyridine units were prepared by the heterogeneous palladium‐catalyzed carbonylative polymerization of aromatic diiodides with ether ketone units, aromatic diamines bearing pyridine groups, and carbon monoxide. Polymerizations were performed in N,N‐dimethyl‐ acetamide (DMAc) at 120°C in the presence of a magnetic nanoparticles‐supported bidentate phosphine palladium complex [Fe₃O₄@SiO₂‐2P‐PdCl₂] as catalyst with 1,8‐diazabicycle[5,4,0]‐7‐undecene (DBU) as base and generated poly(ether ketone amide)s with inherent viscosities up to 0.79 dL/g. All the polymers were soluble in many organic solvents. These polymers showed glass transition temperatures between 219°C and 257°C and 10% weight loss temperatures ranging from 467°C to 508°C in nitrogen. These polyamides could be cast into transparent, flexible, and strong films from DMAc solution with tensile strengths of 86.4 to 113.7 MPa, tensile moduli of 2.34 to 3.19 GPa, and elongations at break of 5.2% to 6.9%. These polymers also exhibited good optical transparency with an ultraviolet‐visible absorption cut‐off wavelength in the 371 to 384‐nm range. Importantly, the new heterogeneous palladium catalyst can easily be recovered from the reaction mixture by simply applying an external magnet and recycled at least 8 times without significant loss of activity. Our catalytic system not only avoids the use of an excess of PPh₃ and prevents the formation of palladium black, but also solves the basic problems of palladium catalyst recovery and reuse.     

Synthesis of aromatic poly(ether amide amide ether ketone ketone)s by electrophilic Friedel–Crafts solution polycondensation

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐p‐phenylenediamine (BPBPPD), was prepared by the condensation of p‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). Novel aromatic poly(ether amide amide ether ketone ketone)s (PEAAEKKs) were synthesized by electrophilic Friedel–Crafts solution copolycondensation of BPBPPD with a mixture of terephthaloyl chloride (TPC) and isophthaloyl chloride (IPC), over a wide range of TPC/IPC molar ratios, in the presence of anhydrous aluminum chloride and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influences of reaction conditions on the preparation of polymers were examined. The polymers obtained were characterized by different physico–chemical techniques such as FT‐IR, Differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), and wide angle X‐ray diffraction (WAXD). The polymers with 70–100 mol% IPC are semicrystalline and have remarkably increased T_gs over commercially available poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK) due to the incorporation of amide groups in the main chain. The polymers with 70–80 mol% IPC had not only high T_gs of 209–213°C, but also moderate T_ms of 339–348°C, which are suitable for melt processing. The polymers with 70–80 mol% IPC had tensile strengths of 107.5–109.8 MPa, Young's moduli of 2.53–2.69 GPa, and elongations at break of 9–11% and exhibited high thermal stability and good resistance to organic solvents. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis of poly(aryl ether ketone)s containing diphenyl moieties by electrophilic Friedel–Crafts solution polycondensation

A new monomer, 4,4′‐bis(4‐phenoxybenzoyl)diphenyl (BPOBDP), was prepared by Friedel–Crafts reaction of 4‐bromobenzoyl chloride and diphenyl, followed by condensation with potassium phenoxide. Novel poly(ether ketone ketone) (PEKK)/poly(ether ketone diphenyl ketone ether ketone ketone) (PEKDKEKK) copolymers were synthesized by electrophilic Friedel–Crafts solution copolycondensation of isophthaloyl chloride (IPC) with a mixture of diphenyl ether (DPE) and BPOBDP, in the presence of anhydrous aluminum chloride and N‐methyl‐pyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The copolymers obtained were characterized by various analytical techniques such as FT‐IR, DSC, TGA, and wide‐angle X‐ray diffraction (WAXD). The results showed that the resulting copolymers exhibited excellent thermal stability due to the existence of diphenyl moieties in the main chain. The glass transition temperatures are above 152°C, the melting temperatures are above 276°C, and the temperatures at a 5% weight loss are above 548°C in nitrogen. The copolymers with 50–70 mol% BPOBDP had tensile strengths of 101.5–102.7 MPa, Young's moduli of 3.23–3.41 GPa, and elongations at break of 12–17%. All these copolymers were semicrystalline and insoluble in organic solvents. Copyright © 2008 John Wiley & Sons, Ltd.     

Synthesis of copolymers of poly(ether sulfone ether ketone ketone) and poly(ether ketone diphenyl ketone ether ketone ketone) by electrophilic Friedel–Crafts solution polycondensation

A new monomer, 4,4′‐bis(4‐phenoxybenzoyl)diphenyl(BPOBDP), was synthesized via a two‐step synthetic procedure. A series of novel poly(ether sulfone ether ketone ketone)/poly(ether ketone diphenyl ketone ether ketone ketone) copolymers were prepared by electrophilic Friedel–Crafts solution copolycondensation of isophthaloyl chloride (IPC) with a mixture of 4,4′‐diphenoxydiphenylsulfone (DPODPS) and 4,4′‐bis(4‐phenoxybenzoyl)diphenyl (BPOBDP), in the presence of anhydrous aluminum chloride and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The copolymers with 10–50 mol% DPODPS are semicrystalline and have remarkably increased T_gs over commercially available PEEK and PEKK. The copolymers with 40–50 mol% DPODPS had not only high T_gs of 170–172°C, but also moderate T_ms of 326–333°C, which are extremely suitable for melt processing. These copolymers have tensile strengths of 96.5–108.1 MPa, Young's moduli of 1.98–3.05 GPa, and elongations at break of 13–26% and exhibit excellent thermal stability and good resistance to acidity, alkali, and common organic solvents. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and characterization of aromatic poly(ether ketone)s containing cyclotriphosphazene units

Bis(4-oxybenzoic acid) tetrakis(phenoxy) cyclotriphosphazene (IUPAC name: 4-[4-(carboxyphenoxy)-2,4,6,6-tetraphenoxy-1,3,5,2λ⁵,4λ⁵,6λ⁵-triazatriphosphinin-2-yl]oxy-benzoic acid) was synthesized and direct polycondensed with diphenylether or 1,4-diphenoxybenzene in Eaton's reagent at the temperature range of 80–120°C for 3 hours to give aromatic poly(ether ketone)s. Polycondensations at 120°C gave polymer of high molecular weight. Incorporation of cyclotriphosphazene groups in the aromatic poly(ether ketone) backbone greatly enhanced the solubility of these polymers in common organic polar solvents. Thermal stabilities by TGA for two polymer samples of polymer series ranged from 390 to 354°C in nitrogen at 10% weight loss and glass transition temperatures (T_g) ranged from 81.4 to 89.6°C by DSC. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1227–1232, 1998     

Synthesis of new fluorinated aromatic poly (ether ketone amide)s containing cardo structures by a heterogeneous palladium‐catalyzed carbonylative polycondensation

New fluorinated aromatic poly (ether ketone amide)s containing cardo structures were prepared by a heterogeneous palladium‐catalyzed polycondensation of fluorinated aromatic diiodides with ether ketone units, aromatic diamines containing cardo groups, and CO. Polymerizations were conducted in N,N‐dimethylacetamide at 120°C using 6 mol% of magnetic nanoparticles‐supported bidentate phosphine palladium (II) complex [Fe₃O₄@SiO₂‐2P‐PdCl₂] as catalyst and 1,8‐diazabicyclo[5,4,0]‐7‐undecene as base and resulted in fluorinated cardo poly (ether ketone amide)s with inherent viscosities up to 0.75 dL/g. All the polymers were readily soluble in many organic solvents and could afford transparent, flexible, and strong films by solution casting. These polymers showed good thermal stability with the glass transition temperature of 237°C–258°C, the temperature at 5% weight loss of 462°C–477°C in nitrogen. These polymer films also exhibited good mechanical properties, excellent electrical and dielectric performance, and high optical transparency. The incorporation of bulky fluorinated groups and cardo structures into polymer backbone has played an important role in the improvement of solubility, dielectric performance, and optical properties. Importantly, the heterogeneous palladium catalyst can easily be recovered from the reaction mixture by simply applying an external magnet and recycled up to 7 times without significant loss of catalytic activity.     

Synthesis and characterization of halogen‐containing poly(ether ketone ketone)s

A series of novel poly(ether ketone ketone)s (PEKKs) were synthesized from diphenyl ether and isophthaloyl chloride derivatives such as 5‐halo‐ and 5‐tert‐butyl‐isophthaloyl chloride. The aromatic electrophilic substitution route to polyketones was a convenient route for the preparation of the polymers in high yields via precipitation polycondensation at a low temperature with aluminum trichloride as a catalyst. High molecular weight PEKKs were achieved with number‐average molecular weights of 15,000–100,000 g/mol for polymers that showed good solubility in organic solvents. The presence of substituents greatly modified the spectroscopic features in comparison with those of unsubstituted isophthaloyl poly(ether ketone ketone)s, particularly for the series containing halogens, for which significant variations of the chemical shifts in both ¹H and ¹³C NMR spectra were observed; these shifts could be related to the nature of the halogen. Thermal properties were also affected by the presence of pendent substituents, with clear enhancements of the glass‐transition temperatures, which could be ascribed to the nature and bulkiness of the substituents. Thermogravimetric analyses showed that the new polymers had good thermal resistance, although an important drop in thermal resistance was observed for polymers bearing large halogen atoms, such as bromine and iodine. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2601–2608, 2002     

Synthesis and properties of aromatic poly (ether sulfone)s and poly (ether ketone)s based on methyl-substituted biphenyl-4,4′-diols

Novel methyl-substituted aromatic poly (ether sulfone)s and poly (ether ketone)s were synthesized from combinations of 3,3′,5,5′-tetramethylbipheny-4,4′-diol and 2,2′,3,3′,5,5′-hexamethylbiphenyl-4,4′-diol, and 4,4′-dichlorodiphenyl sulfone and 4,4′-difluorobenzo-phenone by nucleophilic aromatic substitution polycondensation. The polycondensations proceeded quantitatively in a N-methyl-2-pyrrolidone-toluene solvent system in the presence of anhydrous potassium carbonate to afford the polymers with inherent viscosities between 0.86 and 1.55 dL/g. The methyl-substituted poly (ether sulfone)s and poly (ether ketone)s showed good solubility in common organic solvents such as chloroform, tetrahydrofuran, pyridine, m-cresol, and N,N-dimethylacetamide. The tetramethyl- and hexamethyl-substituted aromatic polyethers had higher glass transition temperatures than the corresponding unsubstituted polymers, and did not decompose below 350°C in both air and nitrogen atmospheres. The films of the methyl-substituted poly (ether ketone)s became insoluble in chloroform by the irradiation of ultraviolet light, indicating the occurrence of photochemical crosslinking reactions. © 1994 John Wiley & Sons, Inc.     

Synthesis and characterization of aromatic poly(ether ketone)s containing cyclotriphosphazene units. II

A new monomer di(4‐carboxyphenoxy) tetrakis(4‐fluorophenoxy)cyclotriphosphazene 1 was synthesized in a two‐step reaction sequence. The direct polycondensation of 1 and/or 4,4′‐dicarboxydiphenylether with aromatic ethers was carried out in P₂O₅/methanesulfonic acid (Eaton's reagent) at 120 °C for 3 h to give two series of aromatic poly(ether ketone)s containing cyclotriphosphazene units. The effect of the introduction of the cyclotriphosphazene group on the solubility and thermal properties of these polymers was discussed with relation to the cyclotriphosphazene contents. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2300–2305, 2000     

Synthesis of aliphatic–aromatic polyamides by palladium-catalyzed polycondensation of aliphatic diamines,aromatic dibromides,and carbon monoxide

Aliphatic–aromatic polyamides were synthesized by the palladium-catalyzed polycondensation of aliphatic diamines, aromatic dibromides, and carbon monoxide. The effects of variables, such as the kind and amount of base, reaction temperature, and the kind of palladium catalyst were investigated in detail on the reaction of hexamethylenediamine and bis(4-bromophenyl) ether with carbon monoxide. Inherent viscosities of the polyamides were between 0.13 and 1.21 dL/g and varied markedly with the structure of the diamine component. Solubility of the polyamides decreased with increase of chain length of aliphatic diamines, and the polyamides derived from p-dibromobenzene was insoluble in organic solvents except for m-cresol. Polyamides obtained from primary aliphatic diamines began to decompose at 210–250°C in air due to decomposition of the aliphatic chain.     

Synthesis and characterization of aromatic poly(ether sulfone)s containing pendant sodium sulfonate groups

Poly(ether sulfone)s containing pendant sodium sulfonate groups were prepared by the aromatic nucleophilic substitution reaction of 4,4′-dichlorodiphenylsulfone ( 1 ) and sodium 5,5′-sulfonylbis (2-chlorobenzenesulfonate) ( 2 ) with bisphenols ( 3 ) in the presence of potassium carbonate in N,N-dimethylacetamide. A new monomer 2 containing the sodium sulfonate groups was synthesized by the sulfonation of 1 with fuming sulfuric acid. The polycondensation proceeded smoothly at 170°C and produced the desired poly(ether sulfone)s containing the sodium sulfonate with inherent viscosities up to 1.2 dL/g. The polymers were quite soluble in strong acid, dipolar aprotic solvents, m-cresol, and dichloromethane. The thermogravimetry of the polymers showed excellent thermal stability, indicating that 10% weight losses of the polymers were observed in the range above 460°C in nitrogen atmosphere. Both the glass transition temperatures and hydrophilicity of the polymers increased with increasing their concentrations of sodium sulfonate groups. © 1993 John Wiley & Sons, Inc.     

Synthesis and characterization of soluble copoly(ether ketone)s containing double bonds

A series of copoly(ether ketone)s containing double bonds along the polymer chains were synthesized from the condensation polymerization of hydroquinone with 4,4′‐difluorobenzophenone and 4,5‐bis(4‐fluorobenzoyl)‐1‐methylcyclohexene in sulfolane containing anhydrous potassium carbonate. The presence of methylcyclohexene in the polymer chains resulted in an improvement in the solubility of poly(ether ketone)s in organic solvents such as chloroform, chlorobenzene, and sulfolane. As a result, the conditions for synthesizing these polymers were much milder than those for poly(ether ether ketone). The new copoly(ether ketone)s also showed good tensile properties and reasonable thermal stability. New polyethers containing pyrazine unites were obtained from the cyclization reaction of these copoly(ether ketone)s with hydrazine. The hydrazine cycloderivatives led to an increase in the glass‐transition temperatures and a decrease in solubility in organic solvents. © 2002 Government of Canada. Exclusive world‐wide publication rights in the article have been transferred to Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3449–3454, 2002     

Fluorinated poly(arylene ether ketone)s bearing pentafluorostyrene moieties prepared by a modified polycondensation

The polycondensation of decafluorobenzophenone with hexafluorobisphenol A was modified by the addition of a molecular sieve dehydrating apparatus to the refluxing reaction system. This modification promoted the polymerization and enabled the reactions to be conducted in milder conditions and completed in a shorter time, thereby depressing side reactions such as branching and crosslinking. The resulting fluorinated poly(arylene ether ketone)s (FPAEK) were free of gel particles and possessed the designed molecular weights. This modified procedure was also suitable for introducing crosslinkable pentafluorostyrene (FSt) moieties into the polymers at the chain ends and/or inside the chain with the vinyl group of FSt being pendant. The resulting FSt containing fluorinated poly(arylene ether ketone)s (FPAEK‐FSt) can then be thermally crosslinked at 100 °C in the presence of 1% benzoyl peroxide (BPO) or at 250 °C without any initiator. The glass‐transition temperatures (T_g's) of FPAEK increased with increasing molecular weight and leveled off at about 147 °C for the polymer with a number‐average molecular weight of 18,600 Da, whereas the values were not apparently affected by the addition of FSt units. However, crosslinking of the FPAEK‐FSt resulted in an approximate 30 °C increase of the T_g. Spin‐coating FPAEK‐FSt onto silicon wafers followed by crosslinking gave films with excellent thermal stability, physical strength, and adhesion to the substrate as well as good reproducibility in terms of film preparation and optical properties. The refractive index and birefringence of the films measured at a wavelength of 1.55 μm were 1.502 and 2.5 × 10^?3, respectively. © 2002 Government of Canada. Exclusive worldwide publication rights in the article have been transferred to Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4205–4216, 2002     

Synthesis and characterization of aromatic poly(ether sulfone imide)s derived from sulfonyl bis(ether anhydride)s and aromatic diamines

Two sulfonyl group-containing bis(ether anhydride)s, 4,4′-[sulfonylbis(1,4-phenylene)dioxy]diphthalic anhydride ( IV ) and 4,4′-[sulfonylbis(2,6-dimethyl-1,4-phenylene)dioxy]diphthalic anhydride (Me- IV ), were prepared in three steps starting from the nucleophilic nitrodisplacement reaction of the bisphenolate ions of 4,4′-sulfonyldiphenol and 4,4′-sulfonylbis(2,6-dimethylphenol) with 4-nitrophthalonitrile in N,N-dimethylformamide (DMF). High-molar-mass aromatic poly(ether sulfone imide)s were synthesized via a conventional two-stage procedure from the bis(ether anhydride)s and various aromatic diamines. The inherent viscosities of the intermediate poly(ether sulfone amic acid)s were in the ranges of 0.30–0.47 dL/g for those from IV and 0.64–1.34 dL/g for those from Me- IV. After thermal imidization, the resulting two series of poly(ether sulfone imide)s had inherent viscosities of 0.25–0.49 and 0.39–1.19 dL/g, respectively. Most of the polyimides showed distinct glass transitions on their differential scanning calorimetry (DSC) curves, and their glass transition temperatures (T_g) were recorded between 223–253 and 252–288°C, respectively. The results of thermogravimetry (TG) revealed that all the poly(ether sulfone imide)s showed no significant weight loss before 400°C. The methyl-substituted polymers showed higher T_g's but lower initial decomposition temperatures and less solubility compared to the corresponding unsubstituted polymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1649–1656, 1998     

Synthesis and properties of novel soluble poly(aryl amine ketone)s as high-performance polymers

A series of poly(aryl amine ketone)s have been obtained by the condensation polymerization of different aromatic dibromides with different primary aromatic diamines via palladium-catalyzed aryl amination reaction. The structures of polymers are characterized by means of FT-IR, 1H NMR spectroscopy, and elemental analysis. The results show an agreement with the proposed structures. DSC and TG measurements show that polymers possess high glass transition temperature (Tg>170℃) and good thermal stability with high decomposition temperatures (TD>450℃). These novel polymers also exhibit good mechanical behaviors and good solubility.     

Synthesis and properties of poly(arylene ether imide ketone)s

Poly(arylene ether ketone)s containing imide units were prepared by the aromatic nucleophilic displacement reaction of the potassium salts of bisphenols with bis(4-fluorobenzoyl)phthalimides in N-methyl-2-pyrrolidone at elevated temperature. The polymers having inherent viscosities of 0.34–0.77 dL/g were obtained in 2 h. The polymers exhibited glass transition temperatures ranging from 216 to 268°C and decomposition temperatures (5% weight loss under air atmosphere) ranging from 450–570°C mainly depending on the bisphenols used in the polymer synthesis. The isothermal TGA measurements (400°C under air or nitrogen atmosphere) revealed that the 4,4'-biphenol- and hydroquinone-based poly(arylene ether ketone imide)s belong to a superior class of heat resistant polymers. The mechanical properties of these polymers are also described. © 1994 John Wiley & Sons, Inc.     

Synthesis of tert-butyl-substituted poly (ether ketone) by nickel-catalyzed coupling polymerization of aromatic dichloride

tert-Butyl substituted poly (aryl ether ketone)s with relatively high molecular weights were prepared by the Ni-catalyzed polymerization of tert-butyl substituted aromatic dichlorides containing ether ketone unit. These polymers were amorphous and soluble in common organic solvents, such as THF, dichloromethane, and chloroform. De-tert-butylation of the polymer by the treatment of trifluoromethanesulfonic acid in the presence of toluene proceeded smoothly and produced crystalline poly (aryl ether ketone). © 1994 John Wiley & Sons, Inc.     

Synthesis of photoreactive poly(ether ether ketone)s containing alkyl groups

Poly(ether ether ketone)s containing alkyl groups were prepared by nucleophilic substitution reaction of alkyl-substituted difluoro diaryl ethers with hydroquinone or by electrophilic substitution reaction of alkyl-substituted diaryl ether with 4,4′-oxydibenzoic acid in PPMA. Polycondensations proceeded smoothly and produced polymers having inherent viscosities up to 0.5-–1.6 dL/g. The polymers were quite soluble in strong acid, dipolar aprotic solvents, and chloroform at room temperature. Thermogravimetry of the polymers showed excellent thermal stability, indicating that 10% weight loses of the polymers were observed in the range above 450°C in nitrogen atmosphere. The glass transition temperatures of the polymers ranged from 128 to 146°C. Furthermore, Polymer 3b functioned as a photosensitive resist of negative type for UV radiation. The resist had a sensitivity of 42 mJ/cm² and a contrast of 2.5, when it was postbaked at 100°C for 10 min, followed by development with THF/acetone at room temperature. © 1996 John Wiley & Sons, Inc.