Direct numerical simulation of a NACA0012 in full stall

This work aims at investigating the mechanisms of separation and the transition to turbulence in the separated shear-layer of aerodynamic profiles, while at the same time to gain insight into coherent structures formed in the separated zone at low-to-moderate Reynolds numbers. To do this, direct numerical simulations of the flow past a NACA0012 airfoil at Reynolds numbers Re = 50,000 (based on the free-stream velocity and the airfoil chord) and angles of attack AOA = 9.25° and AOA = 12° have been carried out. At low-to-moderate Reynolds numbers, NACA0012 exhibits a combination of leading-edge/trailing-edge stall which causes the massive separation of the flow on the suction side of the airfoil. The initially laminar shear layer undergoes transition to turbulence and vortices formed are shed forming a von Kármán like vortex street in the airfoil wake. The main characteristics of this flow together with its main features, including power spectra of a set of selected monitoring probes at different positions on the suction side and in the wake of the airfoil are provided and discussed in detail.     

Experimental investigation of the effects of blowing conditions and Mach number on the unsteady behavior of coolant ejection through a trailing edge cutback

The present paper shows the results of an experimental investigation into the unsteadiness of coolant ejection at the trailing edge of a highly loaded nozzle vane cascade. The trailing edge cooling scheme features a pressure side cutback with film cooling slots, stiffened by evenly spaced ribs in an inline configuration. Cooling air is also ejected through two rows of cylindrical holes placed upstream of the cutback. Tests were performed with a low inlet turbulence intensity level (Tu₁ = 1.6%), changing the cascade operating conditions from low speed (M_2is = 0.2) up to high subsonic regime (M_2is = 0.6), and with coolant to main stream mass flow ratio varied within the 0.5–2.0% range. Particle Image Velocimetry (PIV) and flow visualizations were used to investigate the unsteady mixing process taking place between coolant and main flow downstream of the cutback, up to the trailing edge. For all the tested conditions, the results show the presence of large coherent structures, which presence is still evident up to the trailing edge. Their shape and direction of rotation change with injection conditions, as a function of coolant to mainstream velocity ratio, strongly influencing the thermal protection capability of the injected coolant flow. The Mach number increase is only responsible for a positioning of such vortical structures closer to the wall, while the Strouhal number almost remains unchanged.     

Effects of injection angle orientation on concave and convex surfaces film cooling

The present study employs a transient liquid crystal thermography to measure film cooling performance over constant curvature of concave and convex surfaces. This work investigates detailed distributions of both film cooling effectiveness and heat transfer coefficient on concave and convex surfaces with one row of injection holes inclined stream-wise at 35° at four blowing ratios (0.5, 1.0, 1.5 and 2.0) on four test pieces with different hole configurations. All test models have a row of discrete holes with a stream-wise injection angle (γ of 35° and a pitch-to-diameter ratio (P/d) of 3. The current work examines four different injection configurations, one with simple and three with 8° forward-expanded holes. Three compound angles of 0, 45 and 90° with air (ρ_c/ρ_m = 0.98) as coolants are tested under the mainstream Reynolds number (Re_d) of 2300 on concave surface, and 1700 on convex surface. Measured results of the concave surface show that both the span-wise averaged heat transfer coefficient and film cooling effectiveness increase with blowing ratios for all tested models. Higher heat transfer levels induced by large flow disturbance of compound-angle injection also lead to poorer overall film cooling performance, especially at high blowing ratio and large span-wise injection angle. Present results show that the best surface protection on the concave surface over the widest range of M can be provided by the forward-expanded holes with β = 0° (Model-B), followed by the forward-expanded holes with β = 45° (Model-C). Convex surface results show that the compound-angle injection indicates increases in both film cooling effectiveness and heat transfer at moderate and high blowing ratios. The forward-expanded hole with simple-angle injection provides the best film performance because of high film cooling effectiveness and low heat transfer coefficient at blowing ratio of 0.5.     

Transient phenomena in separation control over a NACA 0015 airfoil

We present the transient phenomena occurring during the impulsive control of flow separation over a NACA0015 airfoil at an incidence angle of 11° and a chord Reynolds number of 1 million. Actuation is performed via pneumatic vortex generators, impulsively activated in order to analyze the transient phenomena corresponding to the attachment process and, conversely, to transient re-separation occurring when the actuators are switched off. Measurements are performed using a linear array of unsteady pressure transducers and a single traversing crosswire. The pressure transducers are positioned in the separated region of the airfoil, which extends ∼ 0.3c upstream of the trailing edge at the above flow condition. To control the flow, the angled fluidic vortex generators are positioned in a single spanwise array located 0.3c downstream of the leading edge of the airfoil. We establish a statistical relationship between pressure and velocity signals during both the uncontrolled steady state and the transient processes of attachment and separation. The unsteady behavior of the attachment process is also qualitatively analyzed via a 0.3 million Reynold number visualizations. The emission of a “starting vortex” is evidenced. This corresponds to a transient increase of drag.     

Measurements of mean and turbulence quantities in the curved wake of an airfoil

Measurements of mean and turbulence quantities are presented for a curved wake of an airfoil. The wake is generated by placing a NACA 0012 airfoil of 0.150 m chord length at one chord length upstream of a 90° bend. The bend has a square cross-section of 0.457 m × 0.457 m, a mean radius-to-height ratio of R/H=1.17, and concave and convex radii of curvature 0.764 and 0.307 m, respectively. In addition to streamwise curvature, the wake is subjected to varying streamwise and radial pressure. The measurements were carried out at mainstream air velocities of 10, 15 and 20 m/s. The results are presented for the mean streamwise velocity, five components of turbulence stresses, the calculated wake half-width and the maximum velocity defect. The results showed the formation of an asymmetric wake about the wake centreline, with a larger wake half-width on the inner side. The wake half-width on both inner side and outer side of the wake decrease with mainstream velocity, whereas the maximum velocity defect, turbulence stresses increase with mainstream velocity. The turbulence stresses are enhanced on the inner side but suppressed on the outer side.     

Analysis of upstream,double-row,cylindrical holes on primary and secondary effects of endwall flow and film cooling

Flow features and film cooling performance of five configurations of double-row, cylindrical holes, upstream of an E3 vane, in a linear cascade are numerically investigated. This simulation is completed using a verified turbulence model at four blowing ratios (M = 0.5, 1.0, 1.5, 2.0). The first three configurations have two rows of cylindrical holes, each row with the same compound angle (β=-45°, 0° or 45°), while the other two have two rows with opposite compound angles (β=-45°, 45° and β=45°, -45°), which are also referred to as double-jet film cooling (DJFC) holes. The primary effects on the downstream endwall and the secondary effects on the nearby airfoil of the cooled passage are analyzed and discussed in detail. Results show that at low blowing ratios the movement of the coolant is denominated by the interaction between the jets and vortices resulting in similar film coverage on both the endwall and airfoil. The effect of vortices is reduced at high blowing ratios. It is also shown that the movement of the coolant is determined by the initial velocity direction, as well as the film cooling configuration.     

Flow field analysis inside a gas turbine trailing edge cooling channel under static and rotating conditions: Effect of ribs

The present work is part of a wider research program which concerns the aero-thermal characterization of cooling channels for the trailing edge of gas turbine blades. The selected passage model is characterized by a trapezoidal cross-section of high aspect-ratio and coolant discharge at the blade tip and along the wedge-shaped trailing edge, where seven elongated pedestals are also installed. In this contribution, a new channel configuration provided with inclined ribs installed inside the radial development region is analyzed, extending the previous results and completing the already available data base, thus providing an overall review of the aero-thermal performance of the considered passage. The velocity field inside the channel was measured by means of 2D and Stereo-PIV techniques in multiple flow planes under static and rotating conditions. The tests were performed under engine similar conditions with respect to both Reynolds (Re = 20,000) and Rotation (Ro = 0, 0.23) numbers. Time averaged flow fields and velocity fluctuation data inside the stationary and rotating channels are analyzed and also critically compared with the data acquired without ribs. In this way the effects on the flow field induced by both rotation and ribs are clearly described. In particular, the ribs modify substantially both the flow field on the channel walls where they are installed and the 3D separation structures that surround the pedestals. If also rotation is taken into account, the relative flow field is characterized by a considerable guiding effect of the ribs coupled with a stronger flow separation on the obstacles that further enhances the heat transfer performances. This behavior was confirmed exploiting the wide thermal data base already available, obtaining a direct link between the observed flow features and the heat transfer performances.     

Purge flow and interface gap geometry influence on the aero-thermal performance of a rotor blade cascade

This paper is focused on the influence of the geometry of an interface seal gap on the aerodynamic and thermal performance of a rotor blade cascade. Tests are performed in a seven-blade cascade of a gas turbine high-pressure subsonic rotor at low Mach number (Ma_2is = 0.3). To simulate some of the effects of rotation on the seal flow exiting the gap on a linear cascade environment, a number of fins are installed inside the slot, providing the coolant flow with an injection angle in the tangential direction. Tests are carried out at variable blowing conditions and different gap widths. Moreover, the influence of a radial misalignment between stator and rotor platforms is also investigated for variable injection conditions. The 3D flow field is surveyed by traversing a 5-hole miniaturized pressure probe in a downstream plane. Secondary flows velocities, loss coefficient and vorticity distributions are presented for the most relevant test conditions. Film cooling effectiveness distributions on the platform are obtained by Thermochromic Liquid Crystals technique. Results show that engine purge flow injection conditions have to be reproduced in the wind tunnel as close as possible, in order to get the correct blade aero-thermal performance.     

Visualization by PIV of dynamic stall on a vertical axis wind turbine

The aerodynamic behavior of a vertical axis wind turbine (VAWT) is analyzed by means of 2D particle image velocimetry (PIV), focusing on the development of dynamic stall at different tip speed ratios. The VAWT has an unsteady aerodynamic behavior due to the variation with the azimuth angle θ of the blade’s sections’ angle of attack, perceived velocity and Reynolds number. The phenomenon of dynamic stall is then an inherent effect of the operation of a VAWT at low tip speed ratios, impacting both loads and power. The present work is driven by the need to understand this phenomenon, by visualizing and quantifying it, and to create a database for model validation. The experimental method uses PIV to visualize the development of the flow over the suction side of the airfoil for two different reference Reynolds numbers and three tip speed ratios in the operational regime of a small urban wind turbine. The field-of-view of the experiment covers the entire rotation of the blade and almost the entire rotor area. The analysis describes the evolution of the flow around the airfoil and in the rotor area, with special focus on the leading edge separation vortex and trailing edge shed vorticity development. The method also allows the quantification of the flow, both the velocity field and the vorticity/circulation (only the results of the vorticity/circulation distribution are presented), in terms of the phase locked average and the random component.     

Film cooling on a convex surface: influence of external pressure gradient and Mach number on film cooling performance

 The film cooling performance on a convex surface subjected to zero and favourable pressure gradient free-stream flow was investigated. Adiabatic film cooling effectiveness values were obtained for five different injection geometries, three with cylindrical holes and two with shaped holes. Heat transfer coefficients were derived for selected injection configurations. CO₂ was used as coolant to simulate density ratios between coolant and free-stream close to gas turbine engine conditions. The film cooling effectiveness results indicate a strong dependency on the free-stream Mach number level. Results obtained at the higher free-stream Mach number show for cylindrical holes generally and for shaped holes at moderate blowing rates significant higher film cooling effectiveness values compared to the lower free-stream Mach number data. Free-stream acceleration generally reduced adiabatic film cooling effectiveness relative to constant free-stream flow conditions. The different free-stream conditions investigated indicate no significant effects on the corresponding heat transfer increase due to film injection. The determined heat flux ratios or film cooling performance indicated that coolant injection with shaped film cooling holes is much more efficient than with cylindrical holes especially at higher blowing rates. Heat flux penalties can occur at high blowing rates when using cylindrical holes. Received on 29 May 2000     

Active control of flow separation over an airfoil using synthetic jets

We perform large-eddy simulation of turbulent flow separation over an airfoil and evaluate the effectiveness of synthetic jets as a separation control technique. The flow configuration consists of flow over an NACA 0015 airfoil at Reynolds number of 896,000 based on the airfoil chord length and freestream velocity. A small slot across the entire span connected to a cavity inside the airfoil is employed to produce oscillatory synthetic jets. Detailed flow structures inside the synthetic-jet actuator and the synthetic-jet/cross-flow interaction are simulated using an unstructured-grid finite-volume large-eddy simulation solver. Simulation results are compared with the 2005 experimental data of Gilarranz et al., and qualitative and quantitative agreements are obtained for both uncontrolled and controlled cases. As in the experiment, the present large-eddy simulation confirms that synthetic-jet actuation effectively delays the onset of flow separation and causes a significant increase in the lift coefficient. Modification of the blade boundary layer due to oscillatory blowing and suction and its role in separation control is discussed.     

Evolution of jets effusing from inclined holes into crossflow

The turbulent flow structure and vortex dynamics of a jet-in-a-crossflow (JICF) problem, which is related to gas turbine blade film cooling, is investigated using the particle-image velocimetry (PIV) technique. A cooling jet emanating from a pipe interacts with a turbulent flat plate boundary layer at a Reynolds number Re_∞ = 400,000. The streamwise inclination of the coolant jet is 30° and two velocity ratios (VR = 0.28, VR = 0.48) and two mass flux ratios (MR = 0.28, MR = 0.48) are considered. Jets of air and CO₂ are injected separately into a boundary layer to examine the effects of the density ratio between coolant and mainstream on the mixing behavior and consequently, the cooling efficiency. The results show a higher mass flux ratio to enlarge the size of the recirculation region leading to a more pronounced entrainment of hot outer fluid into the wake of the jet. Furthermore, the lateral spreading of the coolant is strongly increased at a higher density ratio. The results of the experimental measurements are used to validate numerical findings. This comparison shows an excellent agreement for mean velocity and higher moment velocity distributions.     

Numerical investigation of the influence of incidence angle on asymmetrical turbine blade model showerhead film cooling effectiveness

The influence of various incidence angles on film cooling effectiveness of an axial turbine blade cascade with leading edge ejection from two rows of cooling holes is numerically investigated. The rows are located in the vicinity of the stagnation line. One row is located on the suction side and the other one is on the pressure side. The predicted pressure field for various blowing ratios (M = 0.7, 1.1 and 1.5) is compared with available experimental results at the design condition. Moreover, the effect of various incidence angles (?10°, ?5°, 0°, 5° and 10°) at three blowing rates is investigated by analyzing the results of both laterally averaged and area averaged values of adiabatic film cooling effectiveness. Numerical results indicate that the incidence angle can strongly affect the thermal protection of the blade at low blowing ratio but becomes less dominant at high blowing ratio. In fact, for the low blowing ratio, a small change in the incidence angle that relates to the design condition can deeply affect the thermal protection of the blade, which is evident from the laterally and area averaged film cooling effectiveness distributions.     

Numerical investigation of steady suction control of flow around a circular cylinder

This paper numerically investigates the effectiveness of the control of steady suction on a stationary circular cylinder with several isolated suction holes on the surface at a subcritical Reynolds number. The control effectiveness as a function of the azimuthal position, spanwise spacing and suction flow rate of the suction holes on the control of the aerodynamic forces on the cylinder and the suppression of alternate vortex shedding are taken into account. The study of the azimuthal location of the suction holes indicates that azimuthal angles of θ=90° and 270°, which are close to the separation point, provide the most substantial decreases in the aerodynamic forces. When restricted to the most effective azimuthal angle, a remarkable control effectiveness can be achieved when the axial spacing between two neighboring suction holes is less than a minimum value even under a small suction momentum coefficient. However, if the axial spacing exceeds the minimum spacing, the control effectiveness will not be saturated even under a very large suction momentum coefficient. Thus, the cause of the effective aerodynamic force control is suggested to be a result of obvious three-dimensional phenomenon in the near wake, which is characterized by the generation of a convergent flow between two neighboring suction hole sections and a stronger, larger three-dimensional vortex pair adjacent to the convergent flow. It has been suggested that this strongly three-dimensional flow pattern is induced by the strong interaction between two neighboring but counter-rotating three-dimensional vortices separately produced by two neighboring suction holes. Moreover, the effects of such three-dimensional flow patterns are investigated in detail based on variations in the flow field and sectional aerodynamic forces in different cross sections. Finally, the upper limit of the axial spacing between two neighboring suction holes to form such a three-dimensional flow pattern is suggested to be between 0.75 D and 1.5 D when the suction flow rate exceeds a certain value.     

Numerical simulation of the effect of plasma aerodynamic actuation on improving film hole cooling performance

The primary goal of this paper is to study film cooling performance for a cylindrical hole with plasma aerodynamic actuation. The simulation model of plasma aerodynamic actuation on improving film hole cooling effectiveness was established. The heat effect of plasma aerodynamic actuation model was taken into consideration. It was firstly found that the velocity and blowing ratio greatly affect the film cooling effectiveness. Then, position, power input, and the number of plasma actuators were particularly investigated.     

On the generation of yawing moment using active flow control

The generation of control moments without moving control surfaces is of great practical importance. Following a successful flight demonstration of creating roll motion without ailerons using differential, lift oriented, flow control the current study is a first step towards generating yawing motion via differential flow controlled drag.A wind tunnel study was conducted on a 21% thick Glauert type airfoil. The upper surface flow is partially separated from the two-thirds chord location and downstream on this airfoil at all incidence angles. An array of mass-less Piezo-fluidic actuators, located at x/c = 0.65, are capable of fully reattaching the flow in a gradual, controlled manner. The actuators are individually operated such that the boundary layer could be controlled in a 3D fashion.Several concepts for creating yaw motion without moving control surface are examined. The ultimate goal is to generate the same lift on both wings, while decreasing the drag on one wing and increasing the drag on the other, therefore creating a yawing moment. Decreased drag is created by effective part-span separation delay while increased drag can be created by enhanced generation of vortex shedding or by highly localized 3D actuation.Detailed measurements of 3D surface pressure distributions and wake data with three velocity and streamwise vorticity components are presented and discussed along with surface flow visualization images. The data provide evidence that yawing moments can be generated with AFC.     

Instantaneous flow field above the free end of finite-height cylinders and prisms

The flow above the free ends of surface-mounted finite-height circular cylinders and square prisms was studied experimentally using particle image velocimetry (PIV). Cylinders and prisms with aspect ratios of AR = 9, 7, 5, and 3 were tested at a Reynolds number of Re = 4.2 × 10⁴. The bodies were mounted normal to a ground plane and were partially immersed in a turbulent zero-pressure-gradient boundary layer, where the boundary layer thickness relative to the body width was δ/D = 1.6. PIV measurements were made above the free ends of the bodies in a vertical plane aligned with the flow centreline. The present PIV results provide insight into the effects of aspect ratio and body shape on the instantaneous flow field. The recirculation zone under the separated shear layer is larger for the square prism of AR = 3 compared to the more slender prism of AR = 9. Also, for a square prism with low aspect ratio (AR = 3), the influence of the reverse flow over the free end surface becomes more significant compared to that for a higher aspect ratio (AR = 9). For the circular cylinder, a cross-stream vortex forms within the recirculation zone. As the aspect ratio of the cylinder decreases, the reattachment point of the separated flow on the free end surface moves closer to the trailing edge. For both the square prism and circular cylinder cases, the instantaneous velocity vector field and associated in-plane vorticity field revealed small-scale structures mostly generated by the separated shear layer.     

开缝对风力机翼型空气动力学特性的影响

以S809翼型为研究对象,用CFD数值模拟计算的方法研究了在失速条件下,风力机翼型上下表面同时开缝的被动控制策略对翼型空气动力学特性的影响。采用基于速度耦合的SIMPLEC算法进行数值模拟,将四种常用的湍流模型(Spalart-Allmaras、k-e、k-w、k-w-SST)在12°和24°攻角下的计算结果和实验数据对比,得出了最优于翼型计算的湍流模型为k-w-SST。分析了缝隙位置、宽度和斜率对翼型气动性能的影响。结果表明:当开缝位置位于分离点附近时,翼型气动性能最优;当缝隙宽度为弦长的2%时,翼型气动性能最优;当缝隙和弦线的夹角为75°时,翼型气动性能最优,且在攻角超过24°时开缝对翼型的气动性能有不利影响。     

Low Reynolds unsteady flow simulation around NACA0012 airfoil with active flow control

This research numerically elucidates the effects of suction and blowing on the enhancement of unsteady aerodynamic characteristics of flows and their corresponding impact on stall delay over the well-known NACA0012 airfoil at various angles of attack (\( 12 \le {\text{AOA}} \le 20 \)) under low Reynolds numbers. For this purpose, an in-house solver written in C++ is developed. The numerical code utilizes the Jameson’s cell-centered finite volume numerical method accompanied by a progressive power-law preconditioning approach to suppress the stiffness of the governing equations. Many numerical simulations are performed over the suction-blowing control parameters, namely, the slot location (\( L_{j} \)), suction/blowing amplitudes (\( A_{j} \)), and suction/blowing angle (\( \theta_{j} \)). Most of the analyses are based on the measurements of the unsteady aerodynamic characteristics behaviors (such as lift, drag, moment coefficients, and stall phenomena) over the airfoil. The numerical results confirm that the unsteady behavior of the flow (vortex shedding) is weakened or approximately removed when suction is used, especially near the leading edge. In all of the test cases, the ratio of the average lift coefficient to the average drag coefficient increases with increasing suction and blowing amplitudes, except in the case of perpendicular blowing. Furthermore, the blowing is more sensitive to the blowing angle compared to the suction. From the suction and blowing results, it is concluded that the former has a more positive impact on the lift and drag characteristics, especially in the case of incompressible flow at Low-Reynolds regimes.     

Aerodynamic performance of an annular cascade of film cooled nozzle guide vanes under engine representative conditions

This paper addresses two important issues relevant to efficiency measurements in film-cooled annular cascades: the definition of the ideal flow to be used in loss calculation, and the measurements that are necessary for such loss calculation. The paper also addresses the question of the correct parameterisation of coolant density effects, showing that the momentum flux ratio, rather than the blowing rate, is the most appropriate parameter. Experiments examining the effect of extensive aerofoil surface film cooling on the aerodynamic efficiency of an annular cascade of transonic nozzle guide vanes are reported. A dense foreign gas (SF₆/Ar mixture) is used to simulate engine representative coolant-to-mainstream density ratios, momentum ratios and blowing rates under ambient temperature conditions. Experiments are also conducted with air coolant to study the effect of density ratio on efficiency. The flowfield measurements have been obtained using a four-hole pyramid probe in a short duration blowdown facility which correctly models engine Reynolds and Mach numbers. This work compares the measured aerodynamic efficiencies of uncooled vanes with those which employ an extensive amount of cooling. The engine-representative cooling geometry investigated features 14 rows of cylindrical cooling holes, and a second geometry where 8 of these rows are replaced by holes having a fan-shaped exit. The effects of adding trailing edge slot ejection are also presented. By selectively blocking rows of holes, the cumulative effect on the mid-span efficiency of adding rows of cooling holes has also been determined. Experimental results are presented as area traverse maps (total pressure, isentropic Mach number and flow angles), from which the relative changes in efficiency due to film cooling have been calculated. These calculations reveal that the presence of foreign-gas coolant from the cylindrical-hole geometry increases the aerodynamic loss (relative to the uncooled baseline) by 6.7%; and coolant from the fan-shaped holes increases the loss by 15%. The effects of different assumptions for the coolant total pressure are shown to significantly change the measured loss; if the loss measurements are based on the mainstream total pressure, rather than the total pressure in the coolant cavity, the respective increase in loss (relative to the uncooled baseline) of cylindrical and fan-shaped holes is 4.5% and 12.5%. Experimental data is compared with loss predictions using a Hartsel model. Received: 4 December 1998/Accepted: 1 September 1999