Large eddy simulation of bluff-body stabilized swirling non-premixed flames

Large eddy simulations (LES) using a subgrid mixing and combustion model are carried out to study two bluff-body stabilized swirling non-premixed flames (SM1 and SMA2). The similarities and differences between the two flames are highlighted and discussed. Flow features, such as, the recirculation zone (RZ) size and the flame structure are captured accurately in both cases. The SM1 flame shows a toroidal RZ just behind the bluff body and a vortex breakdown bubble (VBB) downstream. In addition, a highly rotational non-recirculating region in-between the RZ and VBB is observed as well. On the other hand, the SMA2 shows a single elongated recirculation zone downstream the bluff body. Flame necking is observed downstream the bluff body for the SM1 flame but not for the SMA2 flame. The time-averaged velocity and temperature comparison also shows reasonable agreement. The study shows that the sensitivity of the flame structure to inflow conditions can be captured in the present LES without requiring any model changes.     

Identification and analysis of instability in non-premixed swirling flames using LES

Large eddy simulations (LES) of turbulent non-premixed swirling flames based on the Sydney swirl burner experiments under different flame characteristics are used to uncover the underlying instability modes responsible for the centre jet precession and large scale recirculation zone. The selected flame series known as SMH flames have a fuel mixture of methane-hydrogen (50:50 by volume). The LES solves the governing equations on a structured Cartesian grid using a finite volume method, with turbulence and combustion modelling based on the localised dynamic Smagorinsky model and the steady laminar flamelet model respectively. The LES results are validated against experimental measurements and overall the LES yields good qualitative and quantitative agreement with the experimental observations. Analysis showed that the LES predicted two types of instability modes near fuel jet region and bluff body stabilised recirculation zone region. The mode I instability defined as cyclic precession of a centre jet is identified using the time periodicity of the centre jet in flames SMH1 and SMH2 and the mode II instability defined as cyclic expansion and collapse of the recirculation zone is identified using the time periodicity of the recirculation zone in flame SMH3. Finally frequency spectra obtained from the LES are found to be in good agreement with the experimentally observed precession frequencies.     

Nano organic carbon and soot in turbulent non-premixed ethylene flames

Spectral optical techniques are combined to characterise the distribution of large-molecule soot precursors, nanoparticles of organic carbon, and soot in two turbulent non-premixed ethylene flames with differing residence times. Laser-induced fluorescence, laser-induced incandescence and light scattering are used to define distributions across the particle size distribution. From the scattering and laser-induced emission measurements it appears that two classes of particles are formed. The first ones are preferentially formed in the fuel-rich region of the flame closer to the nozzle, have sizes of the order of few nanometers but are not fully solid particles, because the constituent molecules still maintain their individual identity exhibiting strong broadband fluorescence in the UV. The second class of particles constituted by solid particles, with sizes of the order of tens of nanometers are able to absorb a sufficient number of photons to be heated to incandescent temperatures. These larger particles are formed at larger residence times in the flame since they are the result of slow growth processes such as coagulation or carbonization. The flames are also modeled in order to produce mixture fraction maps. A new discovery is that nanoparticles of organic carbon concentration, unlike soot, does correlate well with mixture fraction, independent of position in the flame. This is likely to be a significant benefit to future modelling of soot inception processes in turbulent non-premixed flames.     

Assessment of subgrid-scale stress statistics in non-premixed turbulent wall-jet flames

We investigate the heat-release effects on the characteristics of the subgrid-scale (SGS) stress tensor and SGS dissipation of kinetic energy and enstrophy. Direct numerical simulation data of a non-premixed reacting turbulent wall-jet flow with and without substantial heat release is employed for the analysis. This study comprises, among others, an analysis of the eigenvalues of the resolved strain rate and SGS stress tensors, to identify the heat-release effects on their topology. An assessment of the alignment between the eigenvectors corresponding to the largest eigenvalues of these two tensors is also given to provide further information for modelling of the SGS stress tensor. To find out the heat-release effects on the dynamics of the turbulent kinetic energy and enstrophy dissipation, probability density functions (PDFs) and mean values are analysed. The mean SGS shear stress and turbulent kinetic energy both slightly increase in the buffer layer and substantially decrease further away from the wall, due to the heat-release effects. Contrary to the kinetic energy, heat release decreases the mean SGS dissipation of enstrophy in the near-wall region. Moreover, differences in the shapes of the PDFs between the isothermal and exothermic cases indicate changes in the intermittency level of both SGS dissipations. Heat release also increases the SGS stress anisotropy in the near-wall region. Although, the structure of the mean resolved strain-rate tensor only marginally differs between the isothermal and exothermic cases in the near-wall region, substantial differences are observed in the jet area, where compressibility effects are important and heat-release effects are found to promote compression states. The differences in the relative alignment between the SGS stress and resolved strain-rate tensors in the isothermal and exothermic cases are discussed in connection with the differences in the SGS dissipation of kinetic energy.     

Dynamic response of turbulent swirling flames to acoustic perturbations

The dynamic response of a turbulent, perfectly premixed flame, stabilized by means of an aerodynamic flameholder, to an upstream acoustic perturbation of the approaching flow is investigated by means of experimental and analytical tools, and simulated through a large eddy simulation of the reacting flow. It is found that the main contribution to the unsteady heat release rate is due to the fluctuation in area of the flame front, which in turn is strongly influenced by the corresponding response of the flow field to the acoustic perturbation. Numerical data show that perturbing a swirling flow that undergoes vortex breakdown results in a strong displacement of the breakdown position along its axis, while its outer part only weakly responds to the perturbation. This results in a translational motion of the flame's anchoring point, which ultimately leads to an unsteady variation of the flame area and, therefore, of the amount of heat released. This unsteady heat release mechanism can be described in a way similar to that used for characterizing the dynamic behaviour of ducted flames, stabilized by means of a bluff-body flameholder; differently from these models, however, the anchoring point of the flame can now fluctuate freely in space, and the time delay of the system is no longer identified with the travelling time of a perturbation of the flame element along it, but is now associated with the oscillation of the breakdown position. Controlling the interaction between breakdown and acoustics should allow for obtaining optimal flame dynamics, so as to limit and possibly avoid the occurrence of strong pulsation peaks whenever the combustion device is operated in an acoustically closed system.     

Large eddy simulation of piloting effects on turbulent swirling flames

Pilot flames, created by additional injectors of pure fuel, are often used in turbulent burners to enhance flame stabilization and reduce combustion instabilities. The exact mechanisms through which these additional rich zones modify the flame anchoring location and the combustion dynamics are often difficult to identify, especially when they include unsteady hydrodynamic motion. This study presents Large Eddy Simulations (LES) of the reacting flow within a large-scale gas turbine burner for two different cases of piloting, where either 2 or 6% of the total methane used in the burner is injected through additional pilot flame lines. For each case, LES shows how the pilot fuel injection affects both flame stabilization and flame stability. The 6% case leads to a stable flame and limited hydrodynamic perturbations in the initial flame zone. The 2% case is less stable, with a small-lift-off of the flame and a Precessing Vortex Core (PVC) in the cold stabilization zone. This PVC traps some of the lean cold gases issuing from the pilot passage stream, changes the flame stabilization point and induces instability.     

Application of Conditional Source-term Estimation to two turbulent non-premixed methanol flames

Conditional Source-term Estimation (CSE) is a turbulent combustion model that uses conditional averages to close the chemical source term. Previous CSE studies have shown that the model is able to predict the flame characteristics successfully; however, these studies have only focused on simple hydrocarbon fuels mostly composed of methane. The objective of the present paper is to evaluate the capabilities of CSE applied to turbulent non-premixed methanol flames, which has never been done previously. The current study investigates two different types of methanol flames: piloted and bluff-body flames. For the piloted flame, the standard k–ε model is used for turbulence modelling, while the Shear Stress Transport (SST) k–ω model is applied to the bluff-body case. Different values of empirical constants within the turbulence models were tested, and it was found that C_ε1 = 1.7 for the piloted flame and γ₂ = 0.66 for the bluff-body flame provided the best agreement with experimental measurements for the mixing field. Detailed chemistry is included in tabulated form using the Trajectory Generated Low-Dimensional Manifold (TGLDM) method. The predictions including both the Favre-averaged and conditional mass fraction of reactive species and temperature are compared with available experimental data and previous numerical results. Overall, the CSE predictions of conditional and unconditional quantities are in good agreement with the experimental data except for hydrogen. Sources of discrepancies are identified such as the chemical kinetics and neglect of differential diffusion. Large eddy simulations may also help to improve the velocity and mixing field predictions.     

Unsteady flamelet/progress variable approach for non-premixed turbulent lifted flames

The unsteady flamelet/progress variable approach has been developed for the prediction of a lifted flame to capture the extinction and re-ignition physics. In this work inclusion of the time variant behavior in the flamelet generation embedded in the large eddy simulation technique, allows better understanding of partially premixed flame dynamics. In the process sufficient simulations to generate unsteady laminar flamelets are performed, which are a function of time. These flamelets are used for the generation of the look-up table and the flamelet library is produced. This library is used for the calculation of temperature and other species in the computational domain as the solution progresses. The library constitutes filtered quantities of all the scalars as a function of mean mixture fraction, mixture fraction variance and mean progress variable. Mixture fraction and progress variable distributions are assumed to be β-PDF and δ-PDF respectively. The technique used here is known as the unsteady flamelet progress variable (UFPV) approach. One of the well known lifted flames is considered for the present modeling which shows flame lift-off. The results are compared with the experimental data for the mixture fraction and temperature. Lift off height is predicted from the numerical calculations and compared with the experimentally given value. Comparisons show a reasonably good agreement and the UFPV combustion model appears to be a promising technique for the prediction of lifted and partially premixed flames.     

Modeling curvature effects in turbulent autoigniting non-premixed flames using tabulated chemistry

Turbulent flames are intrinsically curved. In the presence of preferential diffusion, curvature effects either enhance or suppress molecular diffusion, depending on the diffusivity of the species and the direction of the flame curvature. When a tabulated chemistry type of modeling is employed, curvature-preferential diffusion interactions have to be taken into consideration in the construction of manifolds. In this study, we employ multistage stage flamelet generated manifolds (MuSt-FGM) method to model autoigniting non-premixed turbulent flames with preferential diffusion effects included. The conditions for the modeled flame are in MILD combustion regime. To model the above-mentioned curvature-preferential diffusion interactions, a new mixture fraction which has a non-unity Lewis number is defined and used as a new control variable in the manifold generation. 1D curved flames are simulated to create the necessary flamelets. The resulting MuSt-FGM tables are used in the simulation of 1D laminar flames, and then also applied to turbulent flames using 2D direct numerical simulations (DNS). It was observed that when the curvature effects are included in the manifold, the MuSt-FGM results agree well with the detailed chemistry results; whereas the results become unsatisfactory when the curvature effects are ignored.     

LES modelling of turbulent non-premixed jet flames with correlated dynamic adaptive chemistry

Large eddy simulations (LES) for turbulent flames with detailed kinetic mechanisms have received growing interest. However, a direct implementation of detailed kinetic mechanisms in LES modelling of turbulent combustion remains a challenge due to the requirement of huge computational resources. An on-the-fly mechanism reduction method named correlated dynamic adaptive chemistry (CoDAC) is proposed to overcome this issue. A LES was conducted for Sandia Flame-D, with the reaction mechanism of GRI-Mech 3.0 consisting of 53 species and 325 reactions. The reduction threshold used in LES was obtained a priori by using auto-ignition model and partially stirred reactor (PaSR) with pairwise mixing model. LES results with CoDAC are in good agreement with experimental data and those without reduction. The conditional mean of the number of selected species indicates that a large size of locally reduced mechanism is required in the reaction zone where CH₄ is destructed. A computational time analysis shows that the PaSR model predicts better than the auto-ignition model on the wall time reduction with CoDAC in LES.     

Thermal and chemical effects of differential diffusion in turbulent non-premixed H2 flames

As a renewable fuel, hydrogen (H₂) may play an increasingly important role in the development and control of piston and gas turbine engines to achieve zero carbon emissions. Predictive modeling of H₂-fueled combustion processes requires a clear understanding of differential diffusion (DD) due to the high diffusivity of H₂. On the assumption that turbulent mixing is a far more dominant process than molecular mixing, DD effects are typically neglected in turbulent combustion simulations to reduce modeling complications. While this assumption is reasonable for hydrocarbon fuels, it is less valid for H₂ combustion, where DD is significant. In this work, two three-dimensional direct numerical simulations of temporally evolving turbulent H₂ jet flames with and without considering DD are performed and compared with laminar flamelet solutions to assess DD effects under turbulent conditions. The emphasis is placed on assessing the suitability of classical mixture fraction Z and Bilger mixture fraction Z_Bilger as conditioning variables for non-premixed turbulent combustion modeling through analyzing DD effects on flame structure, chemical reactions, and tangential diffusion (TD). Furthermore, the persistence of DD effects under turbulent conditions and the suitability of a conventional DD parameter are investigated by comparing the turbulent flames to laminar flamelet solutions. It is found that conditioning the thermochemical state on Z_Bilger helps to capture DD effects and mitigate the relative contribution of TD, which gives Z_Bilger advantages over Z when employing flamelet modeling. Due to close coupling between DD and local chemical reactions, DD can affect the turbulent/laminar flames in the form of thermal effects due to the change in flame temperature, chemical effects due to the change in chemical reactions, and transport effects due to multiple species with varying diffusivities that could result in the difference between Z and Z_Bilger. While the transport effects are suppressed, significant chemical and thermal effects of DD still persist under turbulent conditions, which indicates that the DD parameter is probably unsuitable for comprehensively characterizing and assessing DD effects on the structure of turbulent non-premixed flames.     

Spatial scales of extinction and dissipation in the near field of non-premixed turbulent jet flames

Simultaneous high-resolution Rayleigh scattering imaging and planar laser-induced fluorescence (PLIF) of OH are combined to measure the dissipative scales associated with thermal mixing and the structure and scales of extinguished regions of the reaction zone. Measurements are performed throughout the near field (x/d = 5, 10, 15, 20) of two turbulent, non-premixed methane/hydrogen/nitrogen jet flames with Re = 15,200 and 22,800 (flames DLR-A and DLR-B of the TNF workshop). Locally extinguished regions are identified by discontinuities in the OH layers, and the extinction hole sizes are measured. For each flame, the probability density function of the hole sizes is very similar throughout the entire near field, with the most likely hole size being 1.9 mm in DLR-A and 1.1 mm in DLR-B. Extinction events are equally probable at all measurement locations in DLR-A. In the DLR-B flame, there is a progression from frequent extinction close to the nozzle to more continuous reaction zones further downstream. The approximate instantaneous location of the stoichiometric contour is determined using the OH-PLIF images, enabling statistical analysis of dissipative scales conditioned on rich and lean conditions. The widths of the thin, elongated structures that dominate the thermal dissipation field are measured. Statistics of this microscale are qualitatively similar in both flames, with the higher Reynolds number producing smaller scales throughout the flow field. For dissipation layers in rich regions, the layer widths increase significantly with increasing temperature, while on the lean side the layer widths decrease with increasing temperature.