New high-temperature polymers. II. Ordered aromatic copolyamides containing fused and multiple ring systems

Symmetrical diamines, containing preformed carbonamide linkages, were prepared by reacting nitrobenzoyl chlorides with aromatic diamines and reducing the dinitro intermediates. The diamines were polymerized with aromatic diacid chlorides to give wholly aromatic ordered copolyamides of exceptionally high thermal stability. Ordered diamines were prepared containing only phenylene units as the aromatic portion, and others containing phenylene and naphthylene or biphenylene groups. Low-temperature solution polymerization of these diamines with isophthaloyl chloride, 4,4′-bibenzoyl chloride, or 2,6-naphthalenedicarbonyl chloride, gave thirteen ordered copolyamides, each containing a naphthylene and/or biphenylene group in its repeating unit. Differential thermal analyses and thermogravimetric analyses showed these polymers to have melting points or decomposition temperatures of from 420 to over 500°C. Films of one of the polymers had a breakdown voltage of 3000 v./mil at 180°C. Fibers of the same composition had tenacities of up to 8 g/den.; a 5.5 g/den. sample retained 85% of its tenacity after 17 hr. at 300°C. and 21% after 9 days.     

Synthesis and characterization of new poly(arylene ether)s containing heterocyclic units. II.

A series of new poly(arylene ether)s, containing naphthalene, pyridine, and quinoline units have been prepared by solution condensation polymerization. The synthesis involves nucleophilic displacement of aromatic dihalides with aromatic potassium bisphenates in an anhydrous dipolar aprotic solvent at elevated temperatures. The polymers, having inherent viscosity from 0.24 to 1.32 dL/g, were obtained in quantitative yield, have excellent thermal stability as shown by 10% weight loss temperatures in nitrogen and air (above 450 and 430°C, respectively) and high glass transition temperatures (in the range of 150–220°C). The introduction of quinoline moieties in the polymer backbone positively influences the thermal properties, such as high T_g/T_m ratios. © 1995 John Wiley & Sons, Inc.     

New poly(amide-imide)s syntheses. VII. Preparation and properties of poly(amide-imide)s derived from 1,5-bis(4-aminophenoxy) naphthalene,trimellitic anhydride,and various aromatic diamines

New bis(phenoxy)naphthalene-containing poly(amide-imide)s having an inherent viscosity in the range of 0.62–1.09 dL/g were prepared by the direct polycondensation of 1,5-bis(4-trimellitimidophenoxy) naphthalene ( I ) and various aromatic diamines using triphenyl phosphite and pyridine as condensing agents in N-methyl-2-pyrrolidone (NMP) in the presence of calcium chloride. The diimide-diacid (I) was prepared by the condensation of 1,5-bis(4-aminophenoxy) naphthalene and trimellitic anhydride. Most of the polymers were soluble in aprotic solvents such as NMP and N,N-dimethylacetamide (DMAc), and afforded transparent, flexible and tough films upon casting from DMAc solutions. Measurements of wide-angle X-ray diffraction revealed that those polymers containing p-phenylene or oxyphenylene groups were characterized as crystalline polymers. Tensile strength and initial moduli of the polymer films ranged from 61–86 MPa and 1.83–2.21 GPa, respectively. Glass transition temperatures of the polymers were in the range of 231–340°C. The melting points of the crystalline polymers ranged from 375–430°C. The 10% weight loss temperatures were above 512°C in nitrogen and 481°C in air. © 1993 John Wiley & Sons, Inc.     

Aromatic polyamides. V. A general synthesis of polyamides from aromatic diacids and aromatic diamines in sulfur trioxide

The reaction of terephthalic acid (TA) and para-phenylenediamine sulfate (PPD-S) in sulfur trioxide to form anisotropic, sulfonated poly(p-phenyleneterephthalamide) (SPT) dopes was reported in Part IV of this series. We have found now that the TA/PPD-S polymerization is only one example of a more general polyamide condensation reaction of aromatic diamines and aromatic diacids. Sulfonation of the aromatic diamine ring during TA/PPD-S polymerization in SO₃ was a major side reaction. Sulfonation was reduced or eliminated by aromatic diamine ring substitution with unreactive substituents, particularly chlorine and fluorine. Polymerization of 2,3,5,6-tetrafluoro-phenylenediamine with TA in SO₃ at 80°C (18% concentration) produced unsulfonated poly(tetrafluoro-para-phenyleneterephthalamide) (F-PPT) with an inherent viscosity of 2.2. The halogenated, all-para aromatic polymers formed highly anisotropic (liquid crystalline) dopes. Monomers that formed polymers in which the chain bond angle deviated from 180° (e.g., meta-oriented monomers) yielded only isotropic polymer solutions. The mechanism and rate of diamine–diacid reactivity in SO₃ was related to diamine basicity. Whereas the less basic aromatic diamines (as sulfates) polymerized with aromatic diacids in SO₃, the more basic aliphatic diamines (as sulfates) would not. Aliphatic, cycloaliphatic, and aryl-aliphatic diacids were degraded by or reacted with the solvent (SO₃). Thermogravimetric analyses of F-PPT and monosulfonated poly(chloro-para-phenyleneterephthalamide) at 20°C/min showed weight loss only above 380 and 370°C, respectively.     

Synthesis and properties of poly(arylene ether imide ketone)s

Poly(arylene ether ketone)s containing imide units were prepared by the aromatic nucleophilic displacement reaction of the potassium salts of bisphenols with bis(4-fluorobenzoyl)phthalimides in N-methyl-2-pyrrolidone at elevated temperature. The polymers having inherent viscosities of 0.34–0.77 dL/g were obtained in 2 h. The polymers exhibited glass transition temperatures ranging from 216 to 268°C and decomposition temperatures (5% weight loss under air atmosphere) ranging from 450–570°C mainly depending on the bisphenols used in the polymer synthesis. The isothermal TGA measurements (400°C under air or nitrogen atmosphere) revealed that the 4,4'-biphenol- and hydroquinone-based poly(arylene ether ketone imide)s belong to a superior class of heat resistant polymers. The mechanical properties of these polymers are also described. © 1994 John Wiley & Sons, Inc.     

Novel self-dyed wholly aromatic polyamide–hydrazides covalently bonded with azo groups in their main chains

Thermal characteristics of several novel self-dyed wholly aromatic polyamide–hydrazides covalently bonded with azo groups in their main chains and containing o-hydroxy group as a substituent group in the aryl ring of the aminohydrazide part of the polymers have been investigated in nitrogen and in air atmospheres using differential scanning calorimetry, thermogravimetric analyses, infrared spectroscopy, and elemental analyses. The effect of introducing different predetermined proportions of para- and meta-phenylene moieties into the backbone chain of the polymers on their thermal characteristics has been evaluated. Azopolymers having different molecular masses of all para-oriented phenylene type units were also thermally characterized. These polymers were prepared by a low temperature solution polycondensation reaction of either 4-amino-3-hydroxybenzhydrazide or 3-amino-4-hydroxybenzhydrazide with an equimolar amount of either 4,4′-azodibenzoyl chloride (4,4′ADBC), 3,3′-azodibenzoyl chloride (3,3′ADBC), or mixtures of various molar ratios of 4,4′ADBC and 3,3′ADBC in anhydrous N,N-dimethyl acetamide containing 3 % m v^?1 LiCl as a solvent at ?10 °C. All the polymers have the same structural formula except the mode of linking phenylene units in the polymer chain. The content of para- and meta-phenylene moieties was varied within these polymers so that the changes in the latter were 10 mol% from polymer to polymer, starting from an overall content of 0–100 mol%. The results reveal that these polymers are characterized by high thermal stability and could be cyclodehydrated into linear aromatic polymers with alternating 1,3,4-oxadiazole and benzoxazole structural units within the same polymer approximately in the region of 200–480 °C, either in nitrogen or in air atmospheres by losing water from the hydrazide and o-hydroxybenzamide groups, respectively. Along with the cyclodehydration, the polymer may lose molecular nitrogen from the azo groups. This is not a true degradation, but rather a thermo-chemical transformation reaction of the evaluated polymers into the corresponding poly(1,3,4-oxadiazolyl-benzoxazoles). The resulting poly(1,3,4-oxadiazolyl-benzoxazoles) start to decompose in the temperature range above 330–560 °C, either in nitrogen or in air atmospheres without mass loss at a lower temperature. The thermal and thermo-oxidative stabilities of the polymers are affected by the nature and amount of arylene groups incorporated into their chains, being higher for polymers with greater content of para-oriented phenylene rings, which permits more interchain hydrogen bonds as a result of greater chain symmetry, packing efficiency, and rod-like structure. Increasing the content of para-oriented phenylene rings leads to a strong improvement in both the initial decomposition temperature as well as in the residual mass at a particular temperature. The stability of the polymers was found to be independent of their molecular masses. This confirms that high thermal stability is not a polymer property which would depends upon the length of its macromolecular chains, but rather upon its chemical structure in which all and every atomic group contributes by its own thermal stability to the macroscopic properties of the whole polymer.     

Phenylated imide–quinoxaline copolymers

Phenylated, ordered imide–quinoxaline copolymers of high oxidative-thermal stability were prepared by one-step solution condensation of aromatic tetraamines with N,N′-bis(4-benzilyl)pyromellitimide. Polymerization in m-cresol leads to high molecular weight polymers that remain soluble. Thermal gravimetric analysis and isothermal decomposition at 400°C shows that these polymers are as stable as polyimides or polyquinoxalines. The polymer decomposition temperatures range between 495 and 550°C, depending upon structure. Also, the rate of isothermal decomposition at 400°C in air showed a strong dependency of weight loss on structure. Tough films were cast from solution.     

Synthesis and properties of alkylene-linked aromatic polyimides

Alkylene-linked aromatic polyimides were prepared from a family of new dianhydride monomers and aromatic diamines. The dianhydrides were synthesized by Friedel-Crafts catalysis of the condensation of ditertiary alcohols with o-xylene, subsequent oxidation of the aryl methyl groups to carboxy, and finally, dehydration of the ortho-carboxy substituents to anhydride groups. Alkylene-linked aromatic polyimides, with up to 8 methylene groups in the polymer chain, are stable to 400°C in air and can be extruded or compression-molded at 300°C. In addition, these polymers are soluble in solvents within the solubility parameter range of 10.4 ± 1.2.     

Synthesis of novel polyaryl(ether–ketones) with tert-butyl pendent groups

Linear polyaryl(ether ketones) containing tert-butyl pendent groups were prepared from aromatic hydrocarbons and aromatic diacid chlorides, both classes of monomers containing tert-butyl pendent groups. The polymers were prepared in high yield and high molecular weight by low-temperature precipitation polycondensation in 1,2-dichloroethane. The presence of meta-oriented moieties and bulky pendent groups played a beneficial role with regard to solubility, while the thermal transitions and thermal resistance were not greatly impaired relative to conventional all para-oriented polyaryl(ether–ketones). The current polyaryl(ether–ketones) showed glass transition temperatures in the range 170–240°C and decomposition temperatures, as measured by TGA, of about 500°C. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1251–1256, 1998     

Synthesis and characterization of aromatic polyamides from 1,1-bis(4-aminophenyl)-2,2-diphenylethylene and aromatic diacid chlorides

Novel, soluble aromatic polyamides and copolyamides containing tetraphenylethylene units were prepared by the low temperature solution polycondensation of 1,1-bis(4-aminophenyl)-2,2-diphenylethylene and aromatic diamines with various aromatic diacid chlorides. Highmolecular-weight polyamides having inherent viscosities of 0.6–1.5 dL/g and number-average molecular weight above 21000 were obtained quantitatively. These polymers were readily soluble in various solvents such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide (DMAc), and dimethyl sulfoxide and gave pale yellow, transparent, flexible films by casting from DMAc solution. The polymers had glass transition temperatures between 290 and 340°C, and started to lose weight around 400°C, with 10% weight loss being recorded at about 470°C in air.     

New poly(amide–imide) syntheses. XXI. Synthesis and properties of aromatic poly(amide–imide)s based on 2,6-bis(4-trimellitimidophenoxy)naphthalene and aromatic diamines

A novel polymer-forming diimide–diacid, 2,6-bis(4-trimellitimidophenoxy)naphthalene, was prepared by the condensation reaction of 2,6-bis(4-aminophenoxy)naphthalene with trimellitic anhydride (TMA). A series of novel aromatic poly(amide–imide)s containing 2,6-bis(phenoxy)naphthalene units were prepared by the direct polycondensation of the diimide–diacid with various aromatic diamines using triphenyl phosphite (TPP) in N-methyl-2-pyrrolidone (NMP)/pyridine solution containing dissolved calcium chloride. Thirteen of the obtained polymers had inherent viscosities above 1.01 dL/g and up to 2.30 dL/g. Most of polymers were soluble in polar solvents such as DMAc and could be cast from their DMAc solutions into transparent, flexible, and tough films. These films had tensile strengths of 79–117 MPa, elongation-at-break of 7–61%, and initial moduli of 2.2–3.0 GPa. The wide-angle X-ray diffraction revealed that some polymers are partially crystalline. The glass transition temperatures of some polymers could be determined with the help of differential scanning calorimetry (DSC) traces, which were recorded in the range 232–300°C. All the poly(amide–imide)s exhibited no appreciable decomposition below 450°C, and their 10% weight loss temperatures were recorded in the range 511–577°C in nitrogen and 497–601°C in air. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 919–927, 1998     

Synthesis and properties of poly(arylene ether phenyl-s-triazine)s

A series of new poly(arylene ether phenyl-s-triazine)s was prepared by the nucleophilic aromatic substitution polymerization of the potassium salt of bisphenols with 2,4-bis (halophenyl)-6-phenyl-s-triazine in N-methyl-2-pyrrolidone at elevated temperature. The polymers with inherent viscosities exceeding 0.5 were obtained after polymerization for 1 h using 2,4-bis(fluorophenyl)-6-phenyl-s-triazine as a monomer. The glass transition temperatures of the resulting polymers ranged from 200 to 260°C depending on the bisphenol used in the polymer synthesis. The poly(arylene ether phenyl-s-triazine)s demonstrated excellent thermal stabilities in excess of 490°C (5% weight loss in air). The isothermal TGA measurements (400°C under air or nitrogen atmosphere) revealed that the 4,4'-biphenol- and hydroquinone-based poly(arylene ether phenyl-s-triazine)s belong to the most superior class of heat resistant polymers, such as polyimide Kapton?. The mechanical properties of these polymers are also described. © 1994 John Wiley & Sons, Inc.     

New poly(amide-imide) syntheses. XII. Preparation and properties of poly(amide-imide)s based on the diimide-diacid condensed from 9,9-bis[4-(4-aminophenoxy)phenyl] fluorene and trimellitic anhydride

A dicarboxylic acid ( I ) was prepared from the condensation of 9,9-bis[4-(4-aminophenoxy) phenyl] fluorene and trimellitic anhydride. A new family of poly(amide-imide)s having inherent viscosities of 0.75-1.04 dL/g was prepared by the triphenyl phosphite activated polycondensation from the diimide-diacid I with various aromatic diamines in a medium consisting of N-methyl-2-pyrrolidone (NMP), pyridine, and calcium chloride. Most of the resulting polymers showed an amorphous nature and were readily soluble in polar solvents such as NMP and N,N-dimethylacetamide. All the soluble poly(amide-imide)s afforded transparent, flexible, and tough films. The glass transition temperatures of these polymers were in the range of 262–325°C and the 10% weight loss temperatures were above 525°C in air. © 1994 John Wiley & Sons, Inc.     

High-Modulus Wholly Aromatic Fibers. I. Wholly Ordered Polyamide-Hydrazides and Poly-1,3,4-oxadiazole—Amides

Several completely ordered polyamide-hydrazide copolymers were prepared via low temperature poly condensation of aromatic diacid chlorides with symmetrical aromatic diamines containing preformed dihydrazide linkages. Highly crystalline, hot-drawn fibers of the polyamide-hydrazide containing only para-oriented phenylene units showed unusually high strength and exceptionally high initial modulus: 10.8 and 508 g/den, respectively, at 2.9% elongation-to-break. The as-spun fibers also exhibited rather high tensile strength and unusually high initial modulus: 8.2 and 291 g/den, respectively, at 9.4% elongation-to-break. The hot-drawn fiber retained considerable strength at elevated temperatures, exhibiting a tenacity of 1.4 g/den and an initial modulus of 169 g/den at 350°C. Heat-aging of the as-spun fiber at 185°C in air showed that 66% of the original tenacity, 41% of the elongation, and 86% of the modulus were retained even after 336 hr. Substitution of as little as 25 mole % meta-oriented phenylene rings for para-oriented ones resulted in loss of the ultra-high strength and modulus, giving tensile properties comparable to those of fibers from wholly aromatic polyamides of the meta-oriented type. Fibers from the polyamide-hydrazides containing 50 mole % meta-oriented rings showed similar properties. Although ordered oxadiazole-amide copolymers were obtained from diamines containing two preformed oxadiazole linkages separated by m-phenylene rings, fibers could not be spun from them. Fiber of an ordered oxadiazole-amide copolymer was obtained, however, by heat treatment of the wholly p-phenylene ordered poly amide-hydrazide copolymer precursor fiber. Such a fiber exhibited a tenacity of 15.3 g/den, 3.6% elongation-to-break, and 564 g/den initial modulus.     

Synthesis and properties of new crystalline poly(arylene ether nitriles)

Crystalline poly(arylene ether nitrile) could be prepared by the polycondensation of 2,6-dihalobenzonitrile with resorcinol at 200°C in N-methylpyrrolidone in the presence of sodium carbonate. A reaction temperature of at least 200°C was necessary to attain high molecular weight polymer. Spectral data indicated that the polymer had the structure of a poly(meta-phenylene ether) with pendent nitrile groups on every other phenylene unit. Despite this structure, the crystallinity and the crystallization rate of the polymer were greater than those of the corresponding polymer with a para-linked structure. The glass transition temperature and the melting temperature of the polymer were almost the same as those of poly(etheretherketone) (PEEK^TM). A series of other new poly(arylene ether nitriles) were also examined. The polymers derived from 4,4′-biphenol, dihydroxytetra-phenylmethane, dihydroxydiphenylsulfone, and 1,5-isoquinolinediol had high glass transition temperatures. The poly(arylene ether nitriles) exhibited excellent tensile strength compared with the corresponding ketone- or sulfone-containing polymers. Comparing the three different kinds of polymers containing the same bisphenol units, the order of glass transition temperature was found to be sulfone- > nitrile- > ketone-containing polymers, while the order of tensile strength was nitrile- > ketone- > sulfone-containing polymers. The excellent mechanical properties are attributable to dipole-dipole interactions of nitrile groups. © 1993 John Wiley & Sons, Inc.     

Poly(enamine-ketones) from hydrogen-terminated aromatic dipropynones and aromatic diamines

Poly(enamine-ketones) were prepared by the nucleophilic (Michael-type) addition of various aromatic diamines to 1,1′-(1,3- or 1,4-phenylene)bis(2-propyn-1-one)(1,3 or 1,4-PPO) in m-cresol at 5–23°C. The low molecular weight polymers (inherent viscosity of 0.25 dL/g) exhibited limited solubility in organic solvents. Glass transition temperatures were generally undetectable by differential scanning calorimetry while polymer decomposition temperatures (10% weight loss), as measured by thermogravimetric analysis, were observed from 355 to 419°C. Polymers prepared from 1,4-PPO were semi-crystalline as shown by wide-angle X-ray diffraction. The poly(enamine-ketone) structure was confirmed by matching infrared spectral characteristics of the polymers with those of well-characterized model enamine ketones.     

Structure-property relationships for novel wholly aromatic polyamide-hydrazides containing various proportions of para-phenylene and meta-phenylene units: I. Synthesis and characterization

A series of novel wholly aromatic polyamide-hydrazides was synthesized by a low temperature solution polycondensation reaction of either 4-amino-3-hydroxybenzhydrazide or 3-amino-4-hydroxybenzhydrazide with an equimolar amount of either terephthaloyl chloride (TCl), isophthaloyl chloride (ICl), or mixtures of various molar ratios of TCl and ICl in anhydrous N,N-dimethylacetamide (DMAc) as a solvent. Polymer structures were identified by elemental analysis and infrared spectroscopy. All the polymers have the same structural formula except the way of linking phenylene units inside the polymer chain. The content of para- and meta-phenylene moieties was varied within this series so that the changes in the latter were 10 mol % from polymer to polymer, starting from an overall content of 0-100 mol %. The prepared polymers were characterized for their properties in order to acquire clear understanding of the influence exerted by controlled structural variations in these polymers upon some of important properties, such as solubility, intrinsic viscosity, moisture regain, mechanical properties and thermal as well as thermo-oxidative stability. The polymers were readily soluble in several organic polar solvents such as DMAc, N,N-dimethylformamide, dimethyl sulphoxide, N-methyl-2-pyrrolidone and hexamethyl phosphoramide and could be cast into flexible films. Their solubilities were found to increase remarkably with introduction of meta-phenylene moieties into the polymer chains. Their intrinsic viscosities ranged from 0.73 to 4.83 dl g⁻¹ in DMAc at 30 °C and increased with the increase of para-phenylene units content. Mechanical properties of the films produced from these polymers are improved markedly by substitution of para-phenylene units for meta-phenylene units. Thermogravimetric studies revealed that the completely para-oriented type of polymer has better thermal and thermo-oxidative stability relative to that of the other polymers. Moreover, the results reveal that the prepared polymers have a great affinity to water sorption. The hydrophilic character increases as a function of meta-oriented phenylene rings incorporated into the polymer chains.     

Soluble polyimides containing alicyclic structures

A series of novel aromatic diamines containing kinked cycloalkane structures between two phenyl rings were synthesized by HCl-catalyzed condensation reaction of excess aniline and corresponding cycloalkanone derivatives. The structures of the diamines were indentified by ¹H NMR, ¹³C NMR, FT-IR spectroscopy and elemental analysis. The polyimides were synthesized from the obtained diamines with various aromatic dianhydrides by one-step polymerization in m-cresol. The polymerization was conducted for 6∼8 h with refluxing, which was enough to obtain the polymers with high molecular weight. The inherent viscosities of the resulting polyimides were in the range of 0.37∼1.66 dl/g. All polymers were readily soluble in common organic solvents such as chloroform, tetrachloroethane, dimethylacetamide, etc. and the glass transition temperatures were observed at 290 to 372°C. UV-visible spectra were obtained to measure the transparency of polymer films. Most of the polymers showed high transmission above 90 % in the wavelength of 450 ∼ 600 nm.     

Aromatic polyamides. IV. A novel synthesis of sulfonated poly(para-phenyleneterephthalamide): Polymerization of terephthalic acid and para-phenylenediamine in sulfur trioxide

A novel polyamide condensation reaction of aromatic diamines (usually as strong inorganic acid salts) and aromatic diacids in SO₃ has been discovered. para-Phenylenediamine was polymerized with terephthalic acid in SO₃ at 20–47% polymer concentration to form highly anisotropic (liquid crystalline) sulfonated poly(p-phenyleneterephthalamide) (SPT) solutions (dopes) with inherent viscosities as high as 1.6. Sulfonation of the aromatic diamine ring was a major side reaction. The effects of reaction variables such as temperature, time, monomer concentration, stoichiometry, and solvent acidity on molecular weight were studied. The dopes were spun to fiber, but tensile properties were limited by coagulation problems associated with hydrophilicity of the highly sulfonated polymer. Thermogravimetric analysis of SPT at 20°C/min showed weight loss only above 450°C.     

Synthesis and properties of poly(amide-imide)s based on the diimide-diacid condensed from 2,2′- bis(4-aminophenoxy)biphenyl and trimellitic anhydride

A new dicarboxylic acid having a kinked structure was synthesized from the condensation of 2,2′-bis(4-aminophenoxy)biphenyl and trimellitic anhydride. A series of biphenyl-2,2′-diyl-containing aromatic poly(amide-imide)s having inherent viscosities of 0.23–0.94 dL/g was prepared by the triphenyl phosphite activated polycondensation from the diimide-diacid II with various aromatic diamines in a medium consisting of N-methyl-2-pyrrolidone (NMP), pyridine, and calcium chloride. Most of the resulting polymers showed an amorphous nature and were readily soluble in a variety of organic solvents including NMP and N,N-dimethylacetamide (DMAc). Transparent, flexible, and tough films of these polymers could be cast from DMAc or NMP solutions. The glass transition temperatures of these polymers were in the range of 227–261°C and the 10% weight loss temperatures were above 520°C in nitrogen. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1169–1177, 1998