纤维状填料/HDPE复合体系的导电渗流与流变渗流行为的关系

研究了纤维状导电材料不锈钢纤维(SSF)填充高密度聚乙烯(HDPE)导电复合体系的导电渗流与流变渗流行为之间的关系,并与颗粒状导电颗粒炭黑(CB)/HDPE导电复合体系进行了比较.发现当SSF含量极低(0.3vol%)时,SSF/HDPE体系即发生导电渗流现象,且导电渗流转变区域极窄;而仅当SSF含量达到4.8vol%时,该复合体系才表现出流变渗流现象,这一结果与CB/HDPE体系及纳米级导电纤维填充体系截然不同.此外,通过正温度系数效应的研究发现SSF形成的导电通路稳定性高于CB/HDPE体系.我们认为,SSF/HDPE体系呈现的这些特点均与SSF较大的直径及长径比且其导电通路及流变渗流网络的形成机理不同有关.     

Effects of the reduction of PAni-coated oxidized multiwall carbon nanotubes on the positive temperature coefficient behaviors of their carbon black/high density polyethylene composites

Polyaniline (PAni)-coated reduced multiwall carbon nanotubes (PRMWNTs) and carbon black (CB)-filled high-density polyethylene (HDPE) composites (PRMWNTs/CB/HDPE) were prepared through a melt mixing method. Oxidized MWNTs (OMWNTs) were prepared by treating pristine multiwall carbon nanotubes (MWNTs) with an acid mixture (HNO₃:H₂SO₄), and PAni-coated OMWNTs (POMWNTs) were synthesized via in-situ polymerization of aniline monomer in the presence of OMWNTs. POMWNTs were further reduced using hydrazine monohydrate to obtain the PRMWNTs. Fourier transform infrared (FT-IR) spectra and thermogravimetric analysis (TGA) confirmed the formation of PRMWNTs. PRMWNTs showed significantly improved thermal stability and electrical conductivity comparing to POMWNTs. The positive temperature coefficient (PTC) behavior of PRMWNTs/CB/HDPE composites revealed enhanced PTC intensity and electrical conductivity at room temperature compared to POMWNTs/CB/HDPE composites. The PRMWNTs-10/CB/HDPE composite showed high peak resistivity (301.99 MΩ-cm) and low room temperature resistivity compared to the POMWNTs/CB/HDPE composite, and thus showed the highest PTC intensity value of 6.693 as well as very excellent cyclic stability.     

Effect of compounding procedure on morphology and crystallization behavior of isotactic polypropylene/high‐density polyethylene/carbon black ternary composites

The effect of compounding procedure on morphology and crystallization behavior of isotactic polypropylene/high‐density polyethylene/carbon black (iPP/HDPE/CB) composite was investigated. iPP/HDPE/CB composites were prepared by four compounding procedures (A: iPP + HDPE + CB; B: iPP/HDPE + CB; C: HDPE/CB + iPP; D: iPP/CB + HDPE). Scanning electron microscopy observation showed that CB particles are mainly distributed in HDPE in all composites, and the phase morphology of composites was obviously affected by a compounding procedure. The size of the HDPE/CB domains in the composites prepared by procedures A and D decreased with the increase in CB content, whereas that of HDPE/CB in the composites prepared by procedures B and C rarely changed with the increase in CB content. The crystallization behaviors of the composites were significantly affected by their phase morphology, which resulted from the variation of compounding procedure. The isothermal crystallization rate of iPP in the composites prepared by procedures A and D was obviously increased, which may originate from the small HDPE/CB droplets dispersed in the iPP phase. The non‐isothermal crystallization curves of composites prepared by procedure D represented two peaks because the iPP component in these composites had the fastest crystallization rate, whereas the curves of composites prepared by other compounding sequences only exhibited one peak. Moreover, the crystallinity of HDPE almost increased by one time with the incorporation of only 1 phr CB because the CB particles selectively located in the HDPE phase, and the crystallinity of HDPE decreased with the further increase of CB content because of the strong restriction of CB on the HDPE chains. Copyright © 2011 John Wiley & Sons, Ltd.     

电子束辐照交联CB/HDPE凝胶复合物的阻温特性

对电子束辐照交联并经溶剂抽提得到的炭黑/高密度聚乙烯(CB/HDPE)凝胶复合物的阻温特性进行了研究.结果表明,凝胶复合物与未抽提的交联试样和未交联试样相比,其PTC强度显著增大,并伴有明显的NTC现象.经热冷循环后,表现出很好的阻温特性稳定性,并且NTC现象消失.表明阻温特性的稳定性及NTC现象的消除强烈依赖于CB/HDPE导电复合材料凝聚态结构的稳定性     

iPP/HDPE/CB三元导电复合材料的导电与流变行为

利用界面能原理使CB选择性分布于HDPE中成为复合导电相,固定CB在HDPE中的质量分数(20 wt％),控制CB/HDPE导电相在iPP中的含量,制备出一系列三元(iPP/HDPE/CB)导电复合材料,并研究其导电逾渗和流变逾渗行为.结果表明,在复合导电相含量为20 wt％时复合材料内即形成导电网络,在复合导电相含量30 wt％时出现流变网络.只有当复合导电相在材料中形成连续相时(60 wt％),损耗因子在频率扫描中才出现峰值.     

Preparing iPP/HDPE/CB functionally gradient materials: influence factors of components and processing

In this work, gradient materials with low electrical resistivity were prepared by compounding isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends with carbon black (CB) through extruding and injection molding. Contact angle measurements and morphology measurements showed that the CB particles were selectively located in HDPE phase and the final composites had a gradient structure that the HDPE/CB phase exhibited different morphologies in the skin layer and core layer of the composites under different processing procedures. The main factors influencing the formation of the functional gradient materials (FGM), including screw speed during extruding, iPP types and CB contents were discussed. They affect the phase morphology by shear stress, the restoration of HDPE phase, and the viscosity ratio of polymer blends, respectively. In conclusion, iPP/HDPE/CB FGM could be formed easily in the composites blending with the iPP type with narrow molecular weight distribution (MWD) and higher CB content extruded at higher screw speed. The electrical properties of iPP/HDPE/CB composites were studied and the results showed that screw speed in extrusion significantly influenced the percolation curve and electrical property of the final composites. Copyright © 2011 John Wiley & Sons, Ltd.     

Polymeric positive-temperature-coefficient materials: dynamic curing effect

The object of this work was to prepare high-density polyethylene (HDPE)/ethylene–propylene–diene terpolymer (EPDM)/conductive carbon black (CB) composites by dynamic curing and to characterize the positive-temperature-coefficient (PTC) performances of the composites.EPDM and dicumyl peroxide were preblended in a research mill. The roll-milled strands were blended with HDPE and CB in a Haake mixer. The sheet resistivity and morphology of the HDPE/EPDM/CB composites with or without the dynamic curing process were investigated. It was concluded that the dynamically cured blends exhibit better PTC performance than the simple blends without dynamic curing. The effects of shear intensity and dicumyl peroxide content during the dynamic curing process were discussed for the PTC characteristics of the HDPE/EPDM/CB composites.     

Effects of heat treatment on electrical conductivity of HDPE/CB composites

The influence of heat treatment on the electrical conductive behavior of carbon black (CB) filled high density polyethylene (HDPE) composites was investigated. The results showed that the effects of annealing temperature on the resistivity and the PTC intensity of the HDPE/CB composites were significant; the resistivity and the PTC intensity of the composites varied with increasing number of thermal cycles; while the variation became small after the third thermal cycle. Furthermore, the variation of the resistivity was 1.7 times higher than that of the composites without annealing, and the variation of the PTC intensity of the composites was 0.22, which were smaller than those of the specimens without heat treatment. A suitable annealing heat treatment could reduce the resistivity and enhance the PTC intensity of the composites; it was also helpful to improve the stability of the properties of the composites and the repeatability of the PTC effect.     

Study of the nanostructure of γ‐irradiated high‐density polyethylene/carbon black composite and its durability as geomembrane

The degradation of the nearby generation of high‐density polyethylene (HDPE) loaded with 2.5% of carbon black (CB) content (ie, HDPE/CB composites) is studied experimentally with the end goal of radiation safety applications. The impact of various γ‐irradiation doses in the air on the nanostructure of free volume and durability has been researched. The free volume was evaluated utilizing the positron annihilation lifetime (PAL) technique while the durability was contemplated by measuring the mechanical properties such as strain, elongation at break, and tear resistance. The electrical conductivity was explored to demonstrate the impact of the irradiation dose on the conductivity of the samples. Surface morphology studies using a scanning electron microscope (SEM) showed the surface fracture of HDPE/CB composites for unirradiated and irradiated samples. The surface roughness of the HDPE/CB GMs increases with increasing the irradiation dose. Among various uses of HDPE/CB composites, sheets are liners of dumps used to dispose of interim storage for Low and Medium Level Waste of NORMs and TENORMs. HDPE Geomembrane liners proved its utilization from the results of present research of electrical, mechanical tests, and SEM morphology to have the required resistance to weather conditions.     

PE/CB复合材料的辐照效应

研究了两种炭黑(CB)对PE的影响及PTC功能材料挤出后的特性，发现挤出后粒子和聚合物取向对材料电性能都有较大影响。经γ射线辐照后HDPE／CB功能复合材料稳定性大为提高，初步探讨了辐射对PTC功能材料稳定性的影响。结合辐射交联等方法提高材料的稳定性。用扫描电镜(SEM)观测了一系列PE／CB的形态、CB的分布、链段的分子运动，并结合Fisher的toy model对PE／CB机制做了较系统的解释。     

Studies on preparation of HDPE/CB composites including a novel oriented structure by the microwave heating and their characterization

Microwave heating has several advantages over traditional methods of heating, including rapid and uniform heating, greater penetration depth of heat into material, lower power costs and selective heating within the material and so on. In this paper, effects of microwave heating on the properties of high‐density polyethylene/carbon black (HDPE/CB) composites were studied. The results show that the HDPE/CB composites can be heated via microwave irradiation, and composites with different CB concentration exhibit different microwave heatability. The 20 wt% CB composites have the most rapid heating rate, and its temperature reaches 78°C after 10 sec, and 159°C after 150 sec, respectively. Meanwhile, microwave heating improves the mechanical properties of HDPE/CB composites. Scanning Electron Microscopy (SEM) analysis shows a better combination between CB particles and HDPE after microwave irradiation. Furthermore, selective heating of microwave was used to prepare a novel oriented structure, which the core layer has preferential orientation and the surface layer has little orientation. Characterization of the novel oriented structure was also studied. Wide angle X‐ray diffraction (WAXD) analysis of 25 wt% CB composites with the novel oriented structure shows that the diffraction peaks of the surface layer are obviously weaker than those of the core layer, which indicates that orientation in the core layer is more intensive than that in the surface layer. The novel oriented structure is different to the traditional skin‐core structure, in which the surface layer has preferential orientation and the core layer has little orientation. Copyright © 2009 John Wiley & Sons, Ltd.     

Resistivity-Temperature Behavior of CB-Filled HDPE Foaming Composites

High-density polyethylene/carbon black foaming conductive composites were prepared from acetylene black（ACEY） and super conductive carbon black（HG-1P） as conductive filler, low-density polyethylene（LDPE） as the second component, ethylene-vinyl acetate（EVA） and ethylene propylene rubber（EPR） as the third component, azobisformamide（AC） as foamer, and dicumyl peroxide（DCP） as cross-linker. The structure and resistivity-temperature behavior of high-density polyethylene（HDPE）/CB foaming conductive composites were investigated. Influences of carbon black, LDPE, EVA, EPR, AC, and DCP on the foaming performance and resistivity-temperature behavior of HDPE/CB foaming conductive composites were also studied. The results reveal that HDPE/CB foaming conductive composite exhibits better switching characteristic; ACET-filled HDPE foaming conductive composite displays better positive temperature coefficient（PYC） effect; whereas super conductive carbon black（HG-1P）-filled HDPE foaming conductive composite shows better negative temperature coefficient（NTC） effect.     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

Enhancing the conductivity of isotactic polypropylene/polyethylene/carbon black composites by oscillatory shear

The influence of oscillatory shear on the conductivity of the isotactic polypropylene/polyethylene/carbon black composites is studied. It is found that the oscillatory shear under high strain amplitude can enhance the conductivity of the ternary composites with a HDPE/CB concentration in the percolation region. This is related to the fact that the high-strain oscillatory shear can improve the continuity of the conductive HDPE/CB phase in the composites. This finding has not been previously reported, and it may be used in industry to improve the conductivity of the ternary conductive composites with a low filler loading.     

Study of the size and numerical concentration of the free volume of carbon filled HDPE composites by the positron annihilation method

In this paper, the size and numerical concentration of free volume of high density polyethylene/carbon black (HDPE/CB) composite were investigated by positron annihilation lifetime spectroscopy (PALS). The PALS were measured in two series of samples, one with various CB contents in the composites and the other with changing the temperature of HDPE/CB composite containing 25 phr CB. It was found that the important parameters of PALS show their fluctuation around the percolation threshold. The conductivity of HDPE/CB is controlled by CB contribution, and that can be reflected in o-Ps lifetime. The temperature dependence of positron lifetimes reveals that the existence of glass transition temperatures and the size of free volume holes increases when temperature increases above glass transition. The results observed from the second set of samples suggest that positive temperature coefficient is in some way related with free volume expansion. The experiment facts implied that the conductivity of HDPE/CB was related with not only the size of free volume holes but also the number of free volume holes. The Doppler-broadening of HDPE/CB was also investigated.     

粒子填充HDPE复合体系动态流变行为研究

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φ_c)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φ_c.     

电响应聚合物薄膜的表面图案化

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φc)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φc.     

iPP/HDPE/CB复合材料的制备及反常的温度-电阻效应

本文利用普通熔融挤出法制备了iPP/HDPE/CB复合材料, 分别采用注射成型及压制成型方法得到测试试样. 通过研究复合材料体积电阻率随温度的变化, 考察注塑试样和压制试样的PTC特性及复合材料形态结构与试样PTC特性之间的关系.     

聚乙烯/炭黑复合材料导电体系的结构形态

将导电填料（例如炭黑）加入绝缘的聚合物基体即得到导电复合材料,两组混全物的电阻率随导电填料体积分数的变化而改变,电阻率与导电填料体积分数的关系称为渗流曲线,可分为三个主要区域：低导电填料含量区域,复合材料的电阻率很大,聚合物的电阻率占主导;渗流区域,导电填料含量少量的增加会引起复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率主要由导电填料的电阻率决定,对于导电复合材料已有大量的实验和理论工作来解释导电复合材料已有大量的实验和理论工作来解释导电填料含量和复合材料各组分的形貌对电性能的影响,其中有效介质普适方程（GEM方程）已经对大量的渗流曲线进行了精确的拟合。聚乙烯／炭黑复合材料中由于炭黑的大量分布很难观测其微观形貌,本文对不同辐照交联程度和不同环境温度下聚乙烯／炭黑复合材料的渗流曲线进行分析,试图找出GEM方程各参数与复合材料各组分形貌的关系,为导电复合材料的设计和制备提供理论基础。     

INVESTIGATION OF MICROSTRUCTURE AND CONDUCTIVE MECHANISM OF HIGH DENSITY POLYETHYLENE/CARBON BLACK PARTICLE COMPOSITE BY POSITRON ANNIHILATION LIFETIME SPECTROSCOPY

The microstructure and conductive mechanism of high density polyethylene/carbon black (HDPE/CB) compositewere investigated by positron annihilation lifetime spectroscopy (PALS). The PALS were measured in two series of samples,one with various CB contents in the composites and the other with various γ-irradiation doses in HDPE/CB compositecontaining 20 wt% CB. It was found that CB particles distribute in the amorphous regions, the CB critical content value inHDPE/CB composite is about 16.7 wtO/ and the suitable γ-irradiation dose for improving the conductive behavior ofHDPE/CB composite is about 20 Mrad. T'he result observed for the second set of samples suggests that γ-irradiation causesnot only cross-linking in amorphous regions but also destruction of the partial crystalline structure. Therefore, a suitableirradiation dose, about 20 Mrad, can induce sufficient cross-linking in the amorphous regions without enhancing thedecomposition of crystalline structure, so that the positive temperature coefficient (PTC) effect remains while the negativetemperature coefficient (NTC) effect is suppressed. A new interpretation of the conductive mechanism, which might providea more detailed explanation of the PTC effect and the NTC effect has been proposed.