Preparation of polyacrylate–polysiloxane core–shell latex particles

Crosslinked polymer seed latexes of butyl acrylate, methyl methacrylate and methacrylic acid were synthesized with ethylene glycol dimethacrylate as a crosslinking agent in a first step. Three different processes of seeded emulsion polymerization were used to prepare an outlayer of polysiloxane on the above seed latex particles: (A) direct anionic polymerization of D₄ (octamethyl tetracyclosiloxane) catalyzed by potassium hydroxide; (B) direct cationic polymerization of D₄ onto the seed catalyzed by dodecylbenzene sulfonic acid; (C) a vinyl-containing polysiloxane prepared by copolymerization of D₄ and vinyl septamethyl tetracyclosiloxane was added before the D₄ cationic polymerization. Characterization by transmission electron microscopy showed that only process C provided satisfactory results. Film hardness was measured, and the latex film from process C demonstrated the lowest hardness of all the films. The mechanism of polymerization is discussed.     

Multiphase Polymer Dispersions and Nanocomposites by Catalytic/Free Radical Emulsion Polymerization

Summary: Free radical emulsion polymerization of styrene (S) or butyl acrylate (BA) in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization affords colloidally stable multiphase latices. Coagulation of a PE/PS latex affords nanocomposites composed of small PE phases dispersed in a PS matrix, as evidenced by the large supercoolings of PE crystallization (by DSC). TEM of PE/PBA latices indicates a PBA phase around the PE particles under the emulsion polymerization conditions investigated. Films formed from these dispersions exhibit homogeneously dispersed PE particles.

Multiphase latices are obtained by free radical emulsion polymerization of butyl acrylate in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization.     

ACR-g-PVC复合粒子结构与对PVC的增韧效率

采用丙烯酸丁酯 (BA)和丙烯酸 2 乙基己酯 (EHA)交联共聚物为核 ,BA与EHA或甲基丙烯酸甲酯(MMA)与苯乙烯 (St)或MMA与丙烯酸乙酯 (EA)交联共聚物为壳 ,合成了 3种聚丙烯酸酯 (ACR) [P(BA EHA)、ACRⅠ、ACRⅡ ]胶乳 .以 3种ACR胶乳为种子 ,分别与氯乙烯 (VC)进行乳液接枝共聚 ,制备了相应 3种复合粒子 (ACR g PVC) .借助动态光散射法和透射电镜考察了ACR与复合乳胶粒的粒径与结构 ,表征了所研制材料的形态和冲击韧性 .研究结果表明 ,3种ACR g PVC材料的常温缺口冲击强度随ACR含量增加而显著提高 ,其突跃点的发生具有等橡胶量效应 ,其临界橡胶含量约为 4 % ,并采用脆 韧转变的临界粒子间距模型对其进行了解释 ;P(BA EHA)比核 壳ACRⅠ或ACRⅡ具有更高的增韧效率 ,依据复合粒子的两种理想结构模型对其增韧效率进行了分析 .     

Synthesis and characterization of graft copolymers of poly(vinyl chloride) with styrene and (meth)acrylates by atom transfer radical polymerization

Graft copolymers of poly(vinyl chloride) with styrene and (meth)acrylates were prepared by atom transfer radical polymerization. Poly(vinyl chloride) containing small amount of pendent chloroacetate units was used as a macroinitiator. The formation of the graft copolymer was confirmed with size exclusion chromatography (SEC), ¹H NMR and IR spectroscopy. The graft copolymers with increasing incorporation of butyl acrylate result in an increase of molecular weight. One glass transition temperature (T_g) was observed for all copolymers. T_g of the copolymer with butyl acrylate decreases with increasing content of butyl acrylate.     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

Polystyrene‐block‐poly(butyl acrylate) and polystyrene‐block‐poly[(butyl acrylate)‐co‐styrene] block copolymers prepared via controlled free‐radical miniemulsion polymerization using degenerative iodine transfer

Polystyrene‐block‐poly(butyl acrylate) and polystyrene‐block‐poly[(butyl acrylate)‐co‐styrene] block copolymers were prepared in an aqueous dispersed system via controlled free‐radical miniemulsion polymerization using degenerative iodine transfer. The first step is batch miniemulsion polymerization of styrene in the presence of C₆F₁₃I as transfer agent. The second step consists of the addition of butyl acrylate to this seed latex, either in one shot or continuously. The addition was started before the consumption of styrene was complete in order to perform a copolymerization reaction able to moderate the rate of propagation in the butyl acrylate polymerization step and, therefore, to favor the transfer reaction. Kinetics of polymerization and control of the molar masses were examined according to the experimental conditions and particularly to the rate of butyl acrylate addition. The formed block copolymers were analyzed by size exclusion chromatography (SEC), differential scanning calorimetry (DSC) and nuclear magnetic resonance (NMR).     

Hemiesters and hemiamides of maleic and succinic acid: synthesis and application of surfactants in emulsion polymerization with styrene and butyl acrylate

Hemiesters and hemiamides of maleic acid with different chain lengths of the hydrophobic alkyl group (R = C₈H₁₇, C₁₀H₂₁, C₁₂H₂₅, C₁₆H₃₃) have been synthesized and used as surfactants in the emulsion polymerization of styrene and butyl acrylate. The same polymerization experiments were also carried out using nonreactive surfactants with an analogous succinic structure. The chemical structure of the surfactants was confirmed by 1H nuclear magnetic resonance. The melting point and critical micelle concentration of the reactive surfactants described herein were measured. All of the surfactants studied provided good stability of styrene/butyl acrylate latexes, when compared with a reference latex of a styrene/butyl acrylate copolymer prepared with a surfactant sodium dodecyl sulfate. The amount of surfactant grafted onto the particles of the final latex was estimated by conductimetric titration. Between 33 and 68% of surfactant used in emulsion polymerization was found on the surface of latex particles. Electrolyte addition at high concentration and freeze/thaw cycle cause flocculation of latexes. Copyright © 1999 John Wiley & Sons, Ltd.     

Synthesis and characterization of sulphonated core-shell latices in the size range between 30 and 80 nm

The objective of the current work was the synthesis of sulphonated core-shell nanolatices and to investigate to which extend it is possible to control the final surface charge of such latices. For this purpose differently sized polystyrene seed latices with average diameters in the size range between 30 and 80 nm were synthesized by emulsion polymerization. To obtain the final latices, a sulphonated comonomer was incorporated in the outer surface shell of the particles by further reaction of the seed latices with styrene and sodium styrene sulphonate (NaSS). In a first test series the seed latex surface was modified with four different amounts of NaSS. In a second test series four different seed latices were reacted with the same amount of NaSS. In the last set of reactions the seed latices were reacted with different amounts of NaSS and in these reactions the ratio of added NaSS to the specific surface area of the seed latex was kept constant to obtain differently sized latices of the same surface charge density. The yield of sulphonic acid groups in the particle shell was found between 57 and 74% after an intensive cleaning step by ion exchange. The results show possibilities for a reproducible synthesis of small sulphonated latex particles with a desired surface charge density.     

Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006     

Inverse microemulsion polymerization of oil-soluble monomers in the presence of hydrophilic polyacrylamide nanoparticles

A new method for preparation of modified polymer particles in two steps was proposed. Free radical polymerization of an oil soluble vinyl monomer like butyl acrylate in inverse microemulsion containing polyacrylamide particles led to the formation of modified, partly hydrophobized, polyacrylamide particles. For the first step of the process (preparation of polyacrylamide particles in inverse microemulsion) is typical a very high polymerization rate while for the second step (polymerization of an oil soluble monomer (methyl acrylate, ethyl acrylate, butyl acrylate 2-ethylhexyl acrylate, methyl methacrylate, styrene) in the presence of polyacrylamide particles in inverse microemulsion, the reverse is true. The polymerization of an oil soluble monomer in some instances leads to the formation of 2-phase or even 3-phase disperse systems. The polymeric products obtained after precipitation of the polymer particles from the inverse microemulsions by ethanol were extracted by water and/or toluene and analyzed for acrylamide content. The separated polymer product contained high content of acrylamide, AAm/oil soluble monomer (butyl acrylate BA, or styrene, S) copolymer (85% of AAm/BA, ≈ 99% of AAm/S) besides relatively small amounts of homopolymers of oil soluble monomers (15% of BA, ≈ 1% of S homopolymers).     

超声无皂乳液聚合制备BA/St/AM三元共聚物乳胶粒及其聚合机理研究

将超声技术引入到无皂乳液聚合方法中,在不加入任何引发剂和乳化剂的情况下,制备了丙烯酸丁酯(BA)/苯乙烯(St)/丙烯酰胺(AM)三元共聚纳米乳胶粒.研究了不同超声时间对单体转化率、乳胶粒粒径以及乳液粘度的影响.同时还探讨了超声无皂乳液聚合机理,认为AM在聚合过程中起到了引发和稳定的作用.TEM照片表明,乳胶粒直径大约在80nm左右,FTIR及DSC分析表明产物为三元共聚物,而不是共混物.     

Synthesis of composite latex particles filled with silica

Encapsulation of silica nanoparticles was performed by dispersion polymerization of styrene, butyl acrylate and butyl methacrylate in aqueous alcoholic media. Following previous works^1‐3), the silica beads were first modified by reacting on their surface the 3‐trimethoxysilyl propyl methacrylate coupling agent (MPS). In every case, the silica beads are all surrounded by polymer giving composite latex particles filled with silica. Each composite particle contains from one to a great number of silica beads. Changing the size or the concentration of the silica beads, and the experimental conditions for the synthesis of the polymer particles enables to control this number. One can take benefit of this to synthesize model composite particles with controlled compositions.     

Synthesis and characterization of covalently colored polymer latex based on new polymerizable anthraquinone dyes

Novel polymerizable red and yellow dyes, consisting of anthraquinone chromophore, alkyl spacer, and acryloyl group, were first synthesized and then used as comonomers in the semicontinuous emulsion copolymerization of styrene, butyl acrylate, and methacrylic acid to fabricate polymer latexes. The influences of the dye monomers on the emulsion polymerization process, the latex particle size and its distribution, the molecular weight of the latex polymer, as well as the light fastness of the polymer latex films, were investigated. Results indicated that, despite of the inhibition effect of the polymerizable dyes on polymerization, stable colored polymer latexes could be prepared with high conversion of total monomers, whereas the conversion of the polymerizable dye decreased as increasing the amount of dye. The light fastness of the covalently colored polymer latex films was proved to be much better than that of the noncovalently colored polymer latex films due to the covalent bond of dye and polymer chains.     

Preparation of Covalently‐colored Polymer Latex via Batch Emulsion Polymerization

Covalently‐colored polymer latex was synthesized via batch emulsion copolymerization of styrene, butyl acrylate and methacrylic acid in the presence of red polymerizable dye monomer consisting of anthraquinone chromophore, alkyl spacer and acryloyl group, and the influences of the initiator, surfactant and polymerizable dye on the polymerization and the latex properties were investigated. Results showed that the initiator amount was a determinative factor for the monomer conversion, and a high conversion of the polymerizable dye could be achieved when the ammonium persulfate amount was equal to or more than 1 wt% to the total monomers. Most of the chromophores were covalently bonded to the polymer chains if the polymerizable dye was used in the range of 0–1.5 wt%. The light fastness of the resulting latex film was much better than that of the noncovalently‐colored polymer film.     

Studies on the Preparation of Stable and High Solid Content Emulsifier-Free Poly(MMA/BA/HEA) Latex with the Addition of AMPS and Characterization of the Obtained Copolymers

The 2-acrylamido -2-methylpropane sulfonic acid (AMPS) was used as a reactive comonomer for the methyl methacrylate (MMA), n-butyl acrylate (BA) and 2-hydroxyethyl acrylate (HEA) emulsifier-free emulsion copolymerization system to obtain latices of stable and high-solid content (50 wt%).The polymerization and storage process is very stable, and the emulsion could store at room temperature for more than six months with the addition of AMPS. Properties of the latices, such as stability, flow behavior, particles diameter and morphology were studied. In addition, physical properties of the obtained copolymers, such as water resistance, glass transition temperature (T_g) were also investigated. The final size of the latex particles is 200～300 nm in diameter. Compared with the copolymers that were prepared by surfactant emulsion polymerization water resistance is greatly improved.     

复合微乳液聚合制备P(MMA-UA)纳米乳胶粒子的研究

将聚氨酯预聚体可聚合乳化剂 (APUA)和甲基丙烯酸甲酯 (MMA)的复合微乳液体系 ,分别用水溶性过硫酸钾 (K2 S2 O8)和油溶性偶氮二异丁腈 (AIBN)作引发剂 ,进行微乳液聚合研究 ,制备了P(MMA UA)复合纳米乳胶粒子 .研究了APUA用量、聚合温度对聚合动力学的影响 ;用透射电子显微镜 (TEM)观察了不同乳化剂浓度及引发剂体系对胶粒形态、大小及分布的影响 .结果表明 ,用可聚合乳化剂APUA可制得稳定性很好的P(MMA UA)纳米级核 壳型乳胶粒子 ,乳胶粒径在 5 0nm左右 .随着乳化剂用量增加 ,粒子变小 ;不同类型的引发剂对胶乳的性质有较大影响 ,以APUA为乳化剂 ,K2 S2 O8为引发剂 ,在聚合反应过程中或在聚合反应后的放置中 ,会出现P(MMA UA)的纳米水凝胶 (Nanogel)现象 .     

A Comparative Study of Properties of Acrylic Based Water-Borne Polymers Using Various Surfactants for Adhesive Applications

Emulsion polymerization of styrene/vinyl acetate/methyl methacrylate with butyl acrylate, acrylic acid and acrylamide is investigated using conventional and polymerizable surfactants. The effect of different surfactants on the water resistance, adhesion and surface properties of the polymer films was studied. The performance of films obtained from latexes using conventional surfactants is compared with that of latexes using polymerizable surfactants. The study showed that polymerizable surfactants are bound to the polymer backbone in such a way that their migration to film surfaces during drying is inhibited which helps in achieving better water resistivity with good adhesive performance.     

Effects of surface charge density on emulsion kinetics and secondary particle formation in emulsifier-free seeded emulsion polymerization of methyl methacrylate

 Experiments were carried out to investigate the effects of surface charge density on emulsion kinetics and secondary particle formation in emulsifier-free seeded emulsion polymerization. Three monodisperse seed latices with different surface charge densities were prepared from styrene/NaSS comonomers using the two-stage shot-growth process. After purification of the seed latices, they were used in seeded emulsion polymerization of methyl methacrylate. The initial rate of poly-merization and the average number of radicals per particle for the high-charged seed latex system were lower than that of the low-charged case. The low rate of polymerization resulted from the low rate of radical adsorption in the beginning of the reaction due to the electrical repulsion between seeds and oligomeric radicals. In this case, because of the secondary particles, particle size distribution became bimodal. The low rate of radical adsorption and the formation of secondary particles reduced the average number of radicals per particle. The rate of polymerization (R _p) increased, but the rate of polymerization per particle (R _p/N _p) decreased. Received: 9 December 1996 Accepted: 7 March 1997     

Surface Assisted Nucleation and Growth of Polymer Latexes on Organically-Modified Inorganic Particles

Summary: Polymer latex particles were synthesized in the presence of inorganic particles, which had been organically-modified to promote favorable interactions with growing macromolecules. The organic modification was performed using three different routes: (1) surface covalent grafting of vinyl trialkoxysilanes, (2) surface adsorption of polyethylene glycol-based macromonomers, and (3) bulk modification through ion exchange with cationic monomers or cationic initiators. Two types of mineral particles were studied: commercial and self-prepared silica particles (with diameters from 80 nm to 1 µm), and commercial laponite clay particles with a cation exchange capacity of 0.75 meq · g⁻¹. Emulsion polymerization was performed in the presence of styrene or butyl acrylate monomers. The morphologies of the nanocomposite particles were observed by (cryogenic) transmission electron microscopy and correlated to the organic modification procedure.     

STUDIES ON POLYSILOXANE-POLYSTYRENE COMPOSITE LATEXES

Polysiloxane-polystyrene composite latexes were prepared by two-stage emulsionpolymerization. Polymerization of styrene in swollen polysiloxane latex particles were studied.Formation of simple polystyrene particle in the 2nd-stage polymerization depends on the particlesize of the lst-stage latex and the polymerization temperature. Polystyrene domains in thevulcanizates reinforce the silicone rubbers effectively.