Crystallization behavior of poly(l-lactic acid)

This article contains a detailed analysis of the crystallization behavior of poly(l-lactic acid) (PLLA). Crystallization rates of PLLA have been measured in a wide temperature range, using both isothermal and non-isothermal methods. The combined usage of multiple thermal treatments allowed to obtain information on crystallization kinetics of PLLA at temperatures almost ranging from glass transition to melting point. Crystallization rate of PLLA is very high at temperatures between 100 and 118 °C, showing a clear deviation from the usual bell-shaped curve. This discontinuity has been ascribed to a sudden acceleration in spherulite growth, and is not associated to morphological changes in the appearance of PLLA spherulites. Experimental data of spherulite growth rates of PLLA have been analyzed with Hoffman-Lauritzen method. Applicability and limitations of this theoretical treatment have been discussed.     

Crystalline morphology of poly(l-lactic acid) thin films

Crystalline morphologies of spin-coated poly(l-lactic acid) (PLLA) thin films under different conditions are investigated mainly with atomic force microscopy (AFM) technique. When PLLA concentration in chloroform is varied from 0.01 to 1% gradually, disordered structure, rod-shape and larger spheres aggregates are observed in thin films subsequently. Under different annealing temperature, such as at 78, 102, 122 °C, respectively, we can find most rod-like crystalline aggregates. Interestingly, we observed that nucleation sites locate at the edge of the holes at the original crystalline stage. Then, these holes developed to form chrysanthemum-like and rods subsequently with annealing time meanwhile the size and the shape of crystalline aggregate are changed. In addition, effect of substrate and solvent on morphology is also discussed. On the other hand, the possible mechanism of crystalline morphology evolution is proposed.     

Effects of molecular weight and small amounts of d-lactide units on hydrolytic degradation of poly(l-lactic acid)s

Films of poly(l-lactic acid) (PLLA) with different number-average molecular weights (M_n) and d-lactide unit contents (X_d) were made amorphous and the effects of molecular weight and small amounts of d-lactide units on the hydrolytic degradation behavior in phosphate-buffered solution at 37 °C of PLLA were investigated. The degraded films were investigated using gravimetry, gel permeation chromatography, polarimetry, differential scanning calorimetry, X-ray diffractometry, and tensile testing. To exclude the effects of crystallinity on the hydrolytic degradation, the films were made amorphous by melt-quenching. The incorporation of small amounts of d-lactide units drastically enhanced the hydrolytic degradation of PLLA. In the period of 0-32 weeks, the hydrolytic degradation rate constant (k) of PLLA films increased with increasing X_d, while the k values did not depend on M_n. This means that the effects of X_d on the hydrolytic degradation rate of the films are higher than those of M_n. In contrast, in the period of 32-60 weeks neither X_d nor M_n was a crucial parameter to determine k values, probably because in addition to these parameters the differences in the amount of catalytic oligomers accumulated in films and crystallinity affect the hydrolytic degradation behavior of the films. The initially amorphous PLLA films remained amorphous even after the hydrolytic degradation for 60 weeks.     

Characterization and release of triptolide-loaded poly (d,l-lactic acid) nanoparticles

Triptolide (TP), which has immunosuppressive effect, anti-neoplastic activity, anti-fertility function and severe toxicities on digestive, urogenital, blood circulatory system, was used as a model drug in this study. TP-loaded poly (d,l-lactic acid) (PLA) nanoparticles were prepared by the modified spontaneous emulsification solvent diffusion method (modified-SESD method). Dynamic light scattering system (DLS), transmission electron microscope (TEM), atomic force microscopy (AFM), differential scanning calorimetry (DSC), X-ray powder diffractometry and Fourier transform infra-red spectroscopy (FT-IR) were employed to characterize the nanoparticles fabricated for size and size distribution, surface morphology, the physical state of drug in nanoparticles, and the interaction between the drug and polymer. Encapsulation efficiency (EE) and the in vitro release of TP in nanoparticles were measured by the reverse phase high-performance liquid chromatography (RP-HPLC). The produced nanoparticles exhibited a narrow size distribution with a mean size of approximately 150 nm and polydispersity index of 0.088. The morphology of the nanoparticles exhibited a fine spherical shape with smooth surfaces without aggregation or adhesion. TP-entrapped in nanoparticles was found in the form of amorphous or semicrystalline. It was found that a weak interaction existed between the drug and polymer. In all experiments, more than 65% of EE were obtained. The in vitro release profile of TP from nanoparticles exhibited a typical biphasic release phenomenon, namely initial burst release and consequently sustained release. In this case, the particle size played an important role for the drug release. The modified-SESD method was a potential and advantage method to produce an ideal polymer nanoparticles for drug delivery system (DDS).     

Swelling and hydrolytic degradation of poly(d,l-lactic acid) in aqueous solutions

Low molecular weight poly(lactic acid) was synthesized by direct polycondensation of lactic acid. The oligomers were characterized by viscometry, light scattering, and gel permeation chromatography (GPC). The swelling behaviour of tablets made of the above polymer immersed in buffer solutions at 37 °C was studied. In the same experiments, the hydrolytic stability of d,l-PLA was assessed by measuring the weight loss after drying the tablets. In order to inhibit any degradation due to bacteria, formaldehyde was added in the solution as biostatic factor. The effect of an incorporated drug on the swelling behaviour of d,l-PLA tablets was also considered. It was found that the incorporation of drug in d,l-PLA tablets increases their swelling index, probably due to the creation of additional porosity in the specimens or other interaction between drug and polymeric matrix.     

Synthesis of high-molecular-weight poly(l-lactic acid) through the direct condensation polymerization of l-lactic acid in bulk state

A strategy was attempted to produce high-molecular-weight poly(l-lactic acid) (PLLA) through the direct condensation polymerization of l-lactic acid in bulk state. Polymerizations were carried out with titanium(IV) butoxide (TNBT) as a catalyst employing different duration of decompression, esterification and polycondensation. The molecular weights were characterized by using the gel permeation chromatography (GPC). The stereosequences were analyzed from the ¹³C NMR spectra on the basis of the triad fractions.     

Biodegradable poly(l-lactic acid) nanofiber prepared by a carbon dioxide laser supersonic drawing

Biodegradable poly(l-lactic acid) (PLLA) nanofiber was prepared by a carbon dioxide (CO₂) laser supersonic drawing which was carried out by irradiating the laser on an as-spun fiber in a supersonic jet. The supersonic jet was generated by blowing off air into a vacuum chamber from a fiber supplying orifice. The flow velocity from the orifice can be estimated by applying Graham’s theorem from the pressure difference between the atmospheric pressure and the pressure of the vacuum chamber. The fastest flow velocity estimated was 396 m s⁻¹ when the chamber pressure was 6 kPa. The PLLA nanofiber having an average diameter of 0.132 μm was obtained when the supersonic drawing was carried out by irradiating the laser at 177 W cm⁻² on the as-spun fiber supplied at 0.1 m min⁻¹ in the vacuum chamber at 6 kPa. The obtained nanofiber had a draw ratio of about 323,000 and a degree of crystallinity of 45%, and its diameter uniformity was high. The CO₂ laser supersonic drawing was a new route for preparation of various nanofibers without using any solvent.     

Quantitative evaluation of photodegradation and racemization of poly(l-lactic acid) under UV-C irradiation

To obtain details of poly(l-lactic acid) (PLLA) photodegradation behavior, PLLA films were irradiated by UV-C light (λ = 253.7 nm) to directly excite carbonyl groups, resulting in a rapid decrease in the molecular weight accompanying a gradual decrease in the optical purity of monomeric units in the chains. The racemization during the photodegradation was first detected as a result of the chain scission by irradiation. From quantitative analyses of the molecular weight and the monomeric unit composition, it was found that the chain scission ratio and the d-lactate unit ratio increased in parallel during the irradiation, suggesting that approximately one d-lactate unit formed for every chain scission. From a mechanistic consideration, the racemization equilibrium was proposed to occur at both carboxyl and hydroxyl chain ends.     

Synthesis and characterization of functional l-lactic acid/citric acid oligomer

Oligomers of l-lactic acid and citric acid (PLCA) were synthesized by reacting lactic acid with citric acid in the presence of stannous chloride. The chemical compositions of these multicarboxylated oligomers were verified by FT-IR and ¹H-NMR spectroscopy. The thermal characteristics of the oligomers, such as glass transition temperature T_g, melting temperature T_m and melting enthalpy, were confirmed by DSC. The crystallinity of the oligomers were determined by DSC and WXRD. Meanwhile, the acid-base surface characteristics of PLCA have been determined by contact angle. The results implicated that these oligomers may be used to entrap the cospecies on PLLA surface in tissue engineering.     

Racemization behavior of l,l-lactide during heating

To control the depolymerization process of poly(l-lactic acid) into l,l-lactide for feedstock recycling, the racemization of l,l-lactide as a post-depolymerization reaction was investigated. In the absence of a catalyst, the conversion to meso-lactide increased with increase in the heating temperature and time at a higher rate than the conversion into oligomers. The resulting high composition of meso-lactide suggests that the direct racemization of l,l-lactide had occurred in addition to the known racemization mechanism that occurs on the oligomer chains. In the presence of MgO, the oligomerization rapidly proceeded to reach an equilibrium state between monomers and oligomers. The equilibrium among l,l-, meso-, and d,d-lactides was found to be a convergent composition ratio l,l-:meso-:d,d-lactides = 1:1.22:0.99 (wt/wt/wt) after 120 min at 300 °C. This composition ratio also indicates that in addition to the known racemization reaction on the oligomer chains, direct racemization among the lactides is also a frequent occurrence.     

Effects of MgO catalyst on depolymerization of poly-l-lactic acid to l,l-lactide

To control the depolymerization of poly-l-lactic acid (PLLA) into l,l-lactide, effects of altering the physical and chemical properties of magnesium oxide (MgO) on its ability as a catalyst were investigated. Four kinds of MgO particles: MgO-heavy, 0.2, 0.05, and 0.01 μm, having primary particles of different dimensions, surface areas, and chemical structures/species were used. Thermo-gravimetric profiles of PLLA/MgO composites shifted into a lower temperature range due to an increase in the catalytic surface area resulting from a decrease in the dimensions of the MgO particles. However, decreasing the dimensions caused frequent side reactions with unfavorable products: cyclic oligomers and meso-lactide, due to the presence of different chemical structures/species. Heat treatment of the MgO particles not only effectively suppressed the oligomer production and enhanced the l,l-lactide production, but also accelerated the meso-lactide production at lower temperatures. These results indicate that the surface properties of MgO considerably influence the depolymerization of PLLA, with the catalytic behavior of MgO controllable by heat treatment and selection of the depolymerization conditions.     

Enhanced interlayer interaction in cellulose single nanofibre and poly(l-lactic acid) layered films by plasma-initiated surface grafting of poly(acrylic acid) onto poly(l-lactic acid) films

The surface of a poly(l-lactic acid) (PLLA) film was modified with poly(acrylic acid) (PAA) by plasma-initiated polymerization to increase the interaction between PLLA and cellulose single nanofibres (CSNF). The surface wettability of the PAA grafted PLLA film (PLLA-PAA film) was investigated by contact angle measurements. Modification of the PLLA film with PAA decreased the contact angle from 61° to 50°. The surface morphologies of the PLLA film, PLLA-PAA film and CSNF-coated PLLA-PAA film were studied by atomic force microscopy. The interaction between the CSNF and PLLA layers was strengthened by incorporation of a PAA layer onto the PLLA films and it is higher than 2N as proved by a peeling test. This is probably because the carboxyl groups of PAA form hydrogen bonds with the hydroxyl groups of CSNF.     

Kinetics of thermo-oxidative and thermal degradation of poly(d,l-lactide) (PDLLA) at processing temperature

Poly(d,l-lactide) (PDLLA) degraded at processing temperature under air and nitrogen. A random chain scission model was established and used to determine the activation energy E_a, and FT-IR, ¹H and ¹³C NMR were used to elucidate the degradation behavior under different atmospheres. Results showed that there were two to three stages. The 1st stage was dominated by the oligomers containing carboxylic acid groups and hydroxyl groups, during which oxygen and nitrogen had little effect on the degradation, thus they share similar E_a. When the oligomers were consumed over or evaporated, the 2nd stage began, and oxygen had a promoting effect on the thermo-oxidation process, resulting in the great decrease in E_a. The third stage of PDLLA was observed when it degraded under nitrogen over 200 °C, which was caused by the appearance of carboxylic acid substance.     

Poly(l-lactic acid) nonwoven fabric prepared by carbon dioxide laser-thinning method

Poly(l-lactic acid) (PLLA) nonwoven fabric was obtained by using a carbon dioxide laser-thinning method. The obtained PLLA nonwoven fabric was made of endless microfibers with a uniform diameter without droplets. The fiber diameter can be varied by controlling an airflow rate supplied to the air jet, a supplying speed of an original fiber into a laser-irradiating point, and laser intensity. When the microfiber prepared by irradiating the laser operated at a laser intensity of 66 W cm⁻² to the original fiber supplied at S_s = 0.1 m min⁻¹ was dragged at an airflow rate of 30 L min⁻¹, the thinnest microfiber with an average diameter of 3.4 μm was obtained. The obtained microfiber had a degree of crystallinity of 45%, and the degree of crystal orientation of 84%. The existence of highly oriented crystallites suggests that a flow-induced crystallization occurred during the laser-thinning.     

Influence of cellulose nanowhiskers on the hydrolytic degradation behavior of poly(d,l-lactide)

This paper reports the preparation of bionanocomposites based on poly(d,l-lactide) and cellulose nanowhiskers (PDLLA/CNWs) and studies the influence of the CNWs on the hydrolytic degradation behavior of the polylactide. The hydrolytic degradation process was studied in a phosphate buffer medium through the sample weight loss and also by FTIR, DSC and TGA measurements. The presence of CNWs induced a strong delay in the hydrolytic degradation of the PDLLA, even when the concentration of the nanofillers was only 1%. This effect was related to the physical barrier created by the highly crystalline CNWs that inhibited water absorption and hence retarded the hydrolytic degradation of the bionanocomposites. In addition, the incorporation of cellulose nanocrystals in the PDLLA also made the biopolymer more thermally stable, increasing the initial temperature of mass loss even after the degradation in phosphate medium. The results presented here show the possibility of controlling the biodegradability and prolonging the service life of a polylactide through the incorporation of a small quantity of nanofillers obtained from renewable materials.     

Nanostructure vs. microstructure: Morphological and thermomechanical characterization of poly(l-lactic acid)/layered silicate hybrids

Nano- and micro-composites of poly(l-lactic acid) (PLLA) with various loadings of natural and hexadecylamine-modified montmorillonite were prepared by the solvent casting method to study the effect of nanostructure on the thermomechanical properties of the hybrid materials. The changes on structure and surface of montmorillonite, induced by the ion-exchange modification process, were characterized by X-ray diffraction (XRD) analysis and zeta-potential determination, while the morphology of the hybrids and the dispersion of the clay into the polymer matrix were examined by XRD, transmission electron microscopy and atomic force microscopy. The results showed that, although at low clay content exfoliation dominates, for filler loadings greater than 5 wt% both exfoliation and intercalation of the clay filler are observed. Thermal degradation studies of the materials produced using thermogravimetry revealed the introduction of a small amount of organo-modified silicate significantly improves their thermal stability. Differential scanning calorimetry showed the thermal behavior of the polymer matrix strongly depends on the nature and content of the silicate filler. Scanning electron microscopy of the deformed surfaces affirmed a different deformation process mechanism between the two types of composites.     

Rapid controlled hydrolytic degradation of poly(l-lactic acid) by blending with poly(aspartic acid-co-l-lactide)

Although poly(lactic acid) is known as a biodegradable polymer, its hydrolytic degradation is extremely slow, taking years in water and in the human body. In this study the effects of blending oligomeric poly(aspartic acid-co-lactide) (PALs) on the hydrolytic degradation of poly(l-lactic acid) (PLLA) were studied in detail. It was found that the addition of PAL did not accelerate the hydrolysis of the PLLA in air (25 °C, 60% relative humidity), but significantly accelerated it in a phosphate buffer solution. The degradation rate becomes higher for the blends containing PAL with higher molar ratios of lactide to aspartic acid units, [LA]/[Asp], when PLLA/PAL blends prepared with different PALs are compared at the same PAL concentration. TEM results, in which the distribution of PALs with higher [LA]/[Asp] occurs at a smaller scale in blends, imply that higher miscibility of the PAL with PLLA results in higher contact area between the components, thereby accelerating the degradation efficiently.     

Synthesis, characterization and biodegradation of butanediamine-grafted poly(dl-lactic acid)

Novel butanediamine-grafted poly(dl-lactic acid) polymers (BDPLAs) were synthesized via a series of chemical bulk modifications in this study. Briefly, maleic anhydride (MAH) was first grafted onto the side chain of poly(dl-lactic acid) (PDLLA) molecules via melt free radical copolymerization using benzoyl peroxide (BPO) as initiator to get maleic anhydride-grafted PDLLA polymers (MPLAs); thereafter butanediamine (BDA) was immobilized onto grafted anhydride groups in MPLAs via N-acylation reaction to obtain the desired BDPLAs. Gel permeation chromatography with multi-angle laser light scattering (GPC-MALLS), FT-IR, ¹³C NMR and XPS were employed to qualitatively characterize these synthesized polymers. Rhodamine-carboxyl interaction method and ninhydrin reaction were further used to quantitatively determine the graft ratio of MAH (MAH%) in MPLAs and the graft ratio of BDA (BDA%) in BDPLAs, respectively. The degradations of BDPLAs, PDLLA and MPLAs were investigated by observation of the changes of the pH value of incubation medium, molecular weight and weight loss ratio for a time interval of 12 weeks in vitro, respectively. The results revealed that grafting butanediamine onto PDLLA has weakened or neutralized the acidity of PDLLA degradation products. A uniform degradation of BDPLAs was observed in comparison with an acidity-induced auto-accelerating degradation featured by PDLLA and MPLAs. The biodegradation behaviors of BDPLAs are tunable by controlling the content of BDA. BDPLAs might be a new derivative of PDLLA-based biodegradable materials for medical applications without acidity-caused irritations and acidity-induced auto-accelerating degradation behavior as that of PDLLA.     

In-site mineralization of amorphous calcium carbonate particles: A facile and efficient approach to fabricate poly(l-lactic acid) based hybrids

The aim of this investigation is to obtain a polymer-based hybrid material with biodegradability, biocompatibility, and good mechanical properties and this object was realized via. in-situ introduction of the unmodified calcium carbonate (CaCO₃) into a poly(l-lactic acid) (PLLA) matrix. As verified by the measurements from scanning electron microscopy (SEM), optical microscopy, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA), the hybrid films which possesses a uniform dispersion of calcium carbonate CaCO₃ in nano-meter scale, mechanically robustness and thermal stability could be fabricated by a mineralization-alike process. For example, the storage modulus increases from 441 MPa of neat PLLA to 1034 MPa of hybrid film containing 2% (w/w) CaCO₃. In addition, the hybrid films display a significant improvement in its UV-exposure resistance.     

Hydrolytic degradation of copolymers based on l-lactic acid and bis-2-hydroxyethyl terephthalate

The current demand for environmentally degradable copolymers has led to the use of novel degradable copolyesters. A series of copolyesters based on bis-2-hydroxyethyl terephthalate and l-lactic acid oligomers were synthesized by melt polycondensation [Olewnik E, Czerwiński W, Nowaczyk J, Sepulchre M-O, Tessier M, Salhi S, et al. Synthesis and structural study of copolymers of l-lactic acid and bis(2-hydroxyethyl terephthalate). Eur Polym J, in press]. Hydrolytic degradation of copolymers containing 16.8-52.9 mole ratio of l-lactic acid units was carried out in two buffered solutions at two different temperatures: phosphate buffer solution (pH 7.40) at 45 °C and phosphate-citric buffer solution (pH 7.35) at 60 °C. Degradation of copolyesters was studied by incubating samples in powder form in a concentrated solution from 30 to 180 days.The copolymers were characterized by various analytical techniques. The thermal properties, morphology and structural changes during controlled hydrolysis were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) for determining melting points, heats of melting and decomposition temperatures of investigated copolyesters. ¹H NMR spectroscopy was used to observe the decomposition of the polyesters.