Barrier property of clay/Acrylonitrile‐butadiene copolymer nanocomposite

The resistance to air permeation was investigated for ­an intercalated clay/acrylonitrile‐butadiene copolymer ­nanocomposite. The nanocomposite is prepared by melt mixing the organo‐treated montmorillonite into a rubber matrix, together with peroxide curative, and crosslinked by conventional compression molding for typical rubbers. In the case of intercalated nanocomposite, the air permeability decreases considerably with increasing clay content, and the decreasing trend agrees reasonably with the Neilson's tortuous model. No considerable improvement is found when the pure montmorillonite is added. Copyright © 2002 John Wiley & Sons, Ltd.     

Suppressed molecular orientation in nylon 6/clay nanocomposite at large strain: Role of microvoiding

A micro‐FTIR measurement has been conducted to explore the molecular orientation of amorphous phase in the nylon 6/clay nanocomposite at large strain. Our results indicate that the molecular orientation in such a nanocomposite during stretching is lower than that observed for the pure nylon 6 counterpart, which is further evidenced by the true stress‐strain dependence. The relaxation of the molecular network, resulted from the destruction of γ‐crystals in part and mostly from microvoding (demonstrated by volume dilatation and 2D‐SAXS measurements), should be responsible for the suppressed molecular orientation in the nylon 6/clay nanocomposite. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 514–519, 2010     

Morphological characterization of nylon‐6 nanocomposite following a large‐scale simple shear process

A commercial grade nylon‐6/clay nanocomposite (from Ube industries) is subjected to a large‐scale simple shear orientation process and the resulting morphology is investigated. Both the orientation and aspect ratio of nanoclays, which can be altered by the simple shear process, are studied. The incorporation of well‐dispersed nanoclays into the nylon matrix greatly reduces the nylon chain mobility as well as the percent crystallinity. Two types of lamellar orientation have been found, as revealed by small‐angle X‐ray scattering. One type of lamellae is oriented ～41° away from the clay surface, whereas the simple shear process induces another weakly preferred lamellar orientation nearly perpendicular to the clay surface. The formation of the above lamellar orientations appears to be related to both orientation of the clay in the nanocomposite and the simple shear process. The possible molecular mechanisms leading to the final morphology of the nylon‐6/clay nanocomposite is discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3555–3566, 2005     

Effect of rubber on properties of nylon-6/unmodified clay/rubber nanocomposites

Three nylon-6/unmodified clay/rubber nanocomposites with high toughness, high stiffness, high heat resistance and reduced flammability were studied in this paper, on basis of three compound powders of ultra-fine full-vulcanized powdered rubber (UFPR)/montmorillonite (UFPRM). It was found that all of the three UFPRs used in the study can help the silicate layers without organic treatment to be exfoliated in the nylon-6 matrix, despite some differences in compatibilities between them and nylon-6. Accordingly, the clay in different UFPRMs at the same loading content can lead to a similar improvement in stiffness and heat resistance of nanocomposites. In other words, UFPRs having different compatibilities with nylon-6 do not affect the stiffness and heat resistance of nanocomposites largely. However, the nylon-6 nanocomposites, modified with different UFPRMs, show different superior properties. Butadiene styrene vinyl-pyridine UFPRM (VP-UFPRM) is more effective in improving toughness of nylon-6. Nylon-6/silicone UFPRM (nylon-6/S-UFPRM) nanocomposite exhibits more reduced flammability, good flowability and high thermal stability. As for nylon-6/acrylate UFPRM (nylon-6/A-UFPRM) nanocomposite, it shows high toughness and thermal stability. Furthermore, the mechanism of unmodified clay exfoliation during the melt compounding and the effect of different UFPRs on the properties of the nylon-6/UFPRM nanocomposites are also discussed.     

On the stability and properties of the polyacrylate/Na-MMT nanocomposite obtained by seeded emulsion polymerization

For high performance waterborne coatings usually polymer latexes with low emulsifier content are more preferred. Although polymer/clay nanocomposites offer improved properties, it is difficult to produce clay based nanocomposite latexes containing low emulsifier due to the stabilization problems especially caused by organoclays. Present study deals with the preparation of a tBA/BA/MAA ternary copolymer/clay nanocomposite containing 3 wt.% sodium montmorillonite (Na⁺-MMT) via seeded emulsion polymerization. Experimentally it was observed that even the usage of hydrophilic clay caused stabilization problem and a certain amount of emulsifier (>1 wt.%) was necessary to obtain stable latexes. In addition, the usage of a low molecular weight water soluble polymer as steric barrier was found to increase the stability of system. Obtained nanocomposite latex showed fine particle size diameter (127 nm) and very narrow size distribution (PDI = 0.06). The WAXD and TEM investigations indicated that a mostly exfoliated nanocomposite was obtained. Thermal analyses (DSC, DMTA and TGA) showed that there was no change at T_g of the copolymer while very high improvement was obtained for elastic modulus and a slight increase in thermal stability. According to the rheological measurements, the nanocomposite latex showed a higher low shear viscosity, a stronger shear thinning behavior and an improved physical stability in comparison to the reference latex.     

Bionanocomposites of Cassava Starch and Synthetic Clay

Starch-based biofilms containing synthetic Laponite clay and glycerol were prepared using a solvent casting technique. Electron microscopy images showed predominance of the exfoliated type of nanocomposite. Dynamic mechanical analysis revealed a larger influence of glycerol content on the polymer β relaxation and T _g than the clay content. Gas barrier properties were influenced by clay particles and plasticizer content. An increase of clay content led to lower gas permeability values. Although both glycerol and Laponite are hydrophilic, no significant changes were observed on the water sorption by starch films at different relative humidity values. Mechanical properties are kept similar after the inorganic filler incorporation.     

Barrier and Mechanical Properties of Poly(caprolactone)/organoclay Nanocomposites

In this study, biodegradable poly(caprolactone) (PCL) hybrids with two types of organoclays: Cloisite 30B (30B) and Cloisite 93A (93A) have been prepared by melt mixing and their barrier performance to air permeation and mechanical properties were investigated. The hybrids of PCL/30B were found to be nanocomposites resulted from the strong interaction between organic modifier of 30B and PCL and those of PCL/93A were microcomposites. The barrier performance of PCL/30B nanocomposite film to air permeation was much more improved than pure PCL and PCL/93A microcomposites at low organoclay concentration. With the increase of organoclay content the permeability coefficient was also increased that could attributed to the extra tortuous pathway for gas permeation caused by organoclay exfoliation. The barrier behaviour of PCL/30B nanocomposites could be approximately described by a theoretical model developed for composites. The mechanical properties measurements showed that the reinforcement of organoclay 30B in nanocomposites is more significant than 93A in microcomposites. Both tensile modulus and tensile strength were increased in PCL/30B nanocomposites even at at low amount of organoclay without much loss of strain at break as compared to pure PCL. The significant improvements in both barrier and mechanical properties in PCL nanocomposites could be attributed to the fine dispersion state of organoclay 30B platelets in PCL matrix and the strong interaction between organic modifier of 30B and matrix molecules.     

Effect of surface modification of montmorillonite on the properties of aromatic polyamide/clay nanocomposites

The surface modification of montmorillonite clay was carried out through ion‐ exchange reaction using p‐phenylenediamine as a modifier. This modified clay was employed to prepare aromatic polyamide/organoclay nanocomposite materials. The dispersion behavior of clay was examined in the polyamide matrix. Polyamide chains were synthesized from 4‐aminophenyl sulfone and isophthaloyl chloride (IPC) in dimethylacetamide. These amide chains were suitably end‐capped with carbonyl chloride end groups to interact chemically with modified montmorillonite clay. The resulting nanocomposite films containing 2–20 wt% of organoclay were characterized by TEM, X‐ray diffraction (XRD), thin‐film tensile testing; thermogravimetric analysis (TGA), differential scanning calorimetric (DSC) and water absorption measurements. Mechanical testing revealed that modulus and strength improved up to 6 wt% organoclay loading while elongation and toughness of nanocomposites decreased with the addition of clay content in the matrix. Thermal decomposition temperatures of the nanocomposites were in the range 225–450 °C. These nanocomposites expressed increase in the glass‐transition temperature values relative to pure polyamide describing interfacial interactions among the phases. The percent water uptake of these composites reduced upon the addition of modified layered silicate depicting improved barrier properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Assessing crystalline lamellae orientation impact on the properties of semi‐crystalline polymer‐clay nanocomposites

Semi‐crystalline polymer‐clay nanocomposite properties are often considered only by their clay dispersion state. The purpose of this work is to highlight texture effects on semi crystalline polymer‐clay properties. Maleic anhydride‐grafted polyethylene nanocomposites with two different processing techniques (Blown Extrusion and Compression) were studied. The processing was shown to induce different crystalline lamellae orientation in the films but with no significant changes in the crystalline lamellae long period, degree of crystallinity, clay particle orientation morphology and dispersion. The impact of these specific textures on the nanocomposites barrier and tensile properties were reported. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1966–1975, 2008     

Effect of montmorillonite on gelation and swelling behavior of sulfonated polyacrylamide nanocomposite hydrogels in electrolyte solutions

Nanocomposite hydrogels were prepared by cross-linking of aqueous solutions of sulfonated polyacrylamide/sodium montmorillonite with chromium triacetate. The gelation process and effects of clay content and ionic strength on swelling behavior were investigated. X-ray diffraction patterns indicated that exfoliated type of microstructure was formed. Study of the gelation behavior using dynamic rheometery showed that the limiting storage modulus of the nanocomposite (NC) gels decreased with increasing clay content up to 1000 ppm, but it increased by further increase of Na⁺-montmorillonite concentration. It was also found that with increasing the clay content, the viscous energy dissipation properties of the nanocomposite gels increased. The swelling ratio of nanocomposite gels in tap water decreased as the concentration of the clay increased. However, nanocomposite gels showed higher resistance against syneresis in electrolyte solutions as compared with unfilled gels. Therefore, they are potentially good candidates for enhanced oil recovery applications.     

Morphology and mechanical properties of a novel amorphous polyamide/nanoclay nanocomposite

A novel amorphous polyamide/montmorillonite nanocomposite based on poly(hexamethylene isophthalamide) was successfully prepared by melt intercalation. Wide angle X-ray diffraction and transmission electron microscopy showed that organoclay containing quaternary amine surfactants with phenyl and hydroxyl groups was delaminated in the polymer matrix resulting in well-exfoliated morphologies even at high montmorillonite content. Differential scanning calorimetry results indicated that clay platelets did not induce the formation of a crystalline phase in this amorphous polymer. Tensile tests demonstrated that the addition of nanoclay caused a dramatic increase in Young's modulus (almost twofold) and yield strength of the nanocomposites compared with the homopolymer. The nanocomposites exhibited ductile behavior up to 5 wt % of nanoclay. The improvement in Young's modulus is comparable with semicrystalline aliphatic nylon 6 nanocomposites. Both the main chain amide groups and the amorphous nature of the polyamide are responsible for enhancing the dispersion of the nanofillers, thereby, leading to improved properties of the nanocomposites. The structure-property relationship for these nanocomposites was also explored. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2605–2617, 2008     

The discovery of polymer‐clay hybrids

The first successful example of a polymer‐clay hybrid was nylon‐clay hybrid (NCH), which is a nano‐meter‐sized composite of nylon‐6 and 1‐nm‐thick exfoliated aluminosilicate layers of the clay mineral. NCH was found and developed at Toyota Central Research and Development Laboratories over 17 years ago. The NCH containing a few weight percentages of clay exhibits superior properties such as high modulus, high strength, and good gas‐barrier properties. The key for the discovery of NCH was the polymerization of a nylon monomer in the interlayer space of the clay. This highlight presents the development of NCH from its discovery to its commercialization. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 819–824, 2004     

Nanocomposite Fibers for Cosmetotextile Applications

In this work, a series of nylon 6 nanocomposites with different nanoclay/jojoba oil contents have been prepared by direct melt compounding. Nanocomposite morphologies were characterized by means of WAXS analysis. Thermal and mechanical fibers properties were studied as well. The kinetic desorption of the cosmetic oil through the polymer matrix was evaluated by FT-IR microscopy. It was found that the state of the clay particles affected the thermal behaviour and the tensile mechanical properties of each polymer/clay hybrid. On the other hand, the release of the cosmetic oil, tested by FT-IR microscopy, is a good perspective for the application of polyamide 6 nanocomposite fibers as textiles in cosmetic field.     

Accelerated hydrolytic degradation of Poly(l-lactide)/Poly(d-lactide) stereocomplex up to late stage

Poly(l-lactide) (PLLA)/poly(d-lactide) (PDLA) blend specimens containing only stereocomplex as crystalline species, together with those of pure PLLA and PDLA specimens, were prepared by solution crystallization using acetonitrile as the solvent. Their accelerated hydrolytic degradation was carried out in phosphate-buffered solution at elevated temperatures of 70-97 °C up to the late stage. During hydrolytic degradation, the stereocomplex crystalline residues were first traced by gel permeation chromatography. Similar to the hydrolytic degradation of pure PLLA and PDLA specimens, the hydrolytic degradation of stereocomplexed PLLA/PDLA blend specimens slowed down at the late stage when most of the amorphous chains were removed and crystalline resides were formed and degraded. The estimated activation energy for hydrolytic degradation of stereocomplex crystalline residues (97.3 kJ mol⁻¹) is significantly higher than 75.2 kJ mol⁻¹ reported for α-form of PLLA crystalline residues. This indicates that the stereocomplex crystalline residues showed the higher hydrolysis resistance compared to that of α-form of PLLA crystalline residues.     

Preparation and properties of chitosan nanocomposites with nanofillers of different dimensions

In this work, the chitosan ternary nanocomposites with two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs have been successfully prepared by a simple solution-intercalation/mixing method in acid media. It was found that the thermal degradation temperature of chitosan (at 50% weight loss) could be only improved in about 20-30 °C by adding 3 wt% either clay or CNTs, however, almost 80 °C increase of degradation temperature could be achieved by adding 2 wt% clay and 1 wt% CNTs together. Dynamic mechanical measurement demonstrated an obviously improved storage modulus for chitosan/clay-CNTs than that for the corresponding binary chitosan/clay or chitosan/CNT nanocomposites with the same total filler content (3 wt%). For the solvent vapor permeation properties, a largely improved benzene vapor barrier property was observed only in chitosan/clay-CNT ternary nanocomposites and depended on the ratio of clay to CNTs. XRD, SEM and TEM results showed that both clay and CNTs could be well dispersed in the ternary nanocomposites with the nanotubes located around the clay platelets. FTIR showed an improved interaction between the fillers and chitosan by using both clay and CNTs. A much enhanced solid-like behavior was observed in the ternary nanocomposites, compared with the corresponding binary nanocomposites with the same total filler content, as indicated by rheological measurement. The unique synergistic effect of two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs on the property enhancement could be tentatively understood as due to a formation of much jammed filler network with 1D CNTs and 2D clay platelets combined together. Our work demonstrates a good example for the preparation of high performance polymer nanocomposites by using nanofillers with different dimensions together.     

Unusual Crystallization Behavior in Nylon‐6 and Nylon‐6/Montmorillonite Nanocomposite Films

Summary: The crystallization behavior of nylon‐6 and nylon‐6/montmorillonite nanocomposite films with different heat histories was investigated by wide‐angle X‐ray diffraction (WAXD). For nylon‐6 films isothermally crystallized above 170 °C or annealed at 200 °C and then quenched in ice water, a crystalline peak appeared at 2θ = 28.5°. This crystalline peak was strong in intensity for the former and weak for the latter. However, for nylon‐6 films cooled in air after isothermal crystallization or annealing, no crystalline peak at 2θ = 28.5° was observed in the WAXD patterns. For nylon‐6/montmorillonite nanocomposite films annealed above 140 °C, a crystalline double peak was observed between the α1 and α2 peaks. The possible origins of the peak at 2θ = 28.5° and the crystalline double peak are discussed.

WAXD patterns of isothermally crystallized nylon‐6/montmorillonite nanocomposite films.     

Co-extrusion of multilayer poly(m-xylylene adipimide) nanocomposite films for high oxygen barrier packaging applications

Multilayer packaging films incorporating a montmorillonite layered silicate (MLS)/poly(m-xylylene adipimide) (MXD6) nanocomposite as the oxygen barrier layer and low-density polyethylene (LDPE) as the moisture resistant layer were produced through the co-extrusion process at the laboratory and pilot scale level. Extrusion screw speeds were varied from 30 to 130 rpm in order to produce samples with varying layer thicknesses. The multilayer film structure was scaled up from the laboratory scale to the pilot-level scale based on oxygen transmission data obtained from the laboratory-scale process parameters. Laboratory-scale film results indicated that the film which demonstrated an optimal oxygen transmission rate (OTR) of 0.3 cm³/(m² day) at 60%RH and water vapor transmission rate (WvTR) of 1.4 g/(m² day) at 90%RH had a structure that contained a core barrier film layer of nanocomposite MXD6 that makes up roughly 34% of the total film thickness, with the remainder of the film material consisting of maleic anhydride grafted polyolefin tie layers and LDPE skin layers. The OTR of the films changed as the relative humidity of the test environment was varied from 0 to 90%. However, for the pilot-scale trial it was necessary to reduce the target thickness of the core nylon barrier layer to 22% due to layer-to-layer melt flow instabilities that occurred during processing. The barrier properties of the multi-layer co-extruded films were highly dependant on overall film thickness. The highest performing oxygen barrier pilot-scale film had an OTR of 0.3 cm³/(m² day) (60%RH) and a WvTR of 2.4 g/(m² day) (90%RH) with a core nylon layer of 1.5 mil and a total thickness of 7.7 mil. Correlation of the layer thicknesses to the barrier and mechanical properties of the pilot-scale multilayer films indicated that an increased nanocomposite core layer thickness improved the oxygen barrier performance and decreased film elongation while improving the tear resistance of the films.     

Fracture studies of polypropylene/nanoclay composite. Part I: Effect of loading rates on essential work of fracture

Polypropylene (PP)/Montmorillonite (MMT) nanoclay based composite was prepared by melt compounding with maleic anhydride grafted polypropylene (MA-g-PP) as a compatibilizer in a twin-screw extruder, and the test specimens were injection molded. Mechanical properties such as tensile modulus, flexural modulus, yield strength and maximum percent strains were measured for pure PP and PP based nanocomposite to establish the effect of clay platelet reinforcement. The fracture properties were measured by using the essential work of fracture (EWF) method. PP/clay nanocomposite shows 25% improvement in specific EWF compared to pure PP. The variation of EWF parameters with loading rate is discussed, whilst the mechanisms of fracture are considered in a subsequent paper.     

Study of nylon 66–clay nanocomposites via condensation polymerization

Nylon 66–clay (polyamide 66 (PA66)–organophilic montmorillonite (OMT)) exfoliated nanocomposites were synthesized based on nylon 66 salt and organoclay (OMT) modified by hydro-aminocaproic acid via condensation polymerization. And the nanocomposites were characterized by X-ray diffraction and transmission electronic microscopy. Exfoliated morphology with different clay content was obtained. The effects of cation exchange capacity and organic modified agent of OMT on the formation of exfoliated nanocomposites were investigated. It was shown that only suitable cation exchange capacity and organic modified agent could result in the formation of exfoliated morphology under the condition of condensation polymerization. The thermal and flammability properties of the nanocomposites were investigated through thermogravimetry and cone calorimetry experiments. Results indicate that the exfoliated nanocomposites have enhanced thermal stability and flame retardant properties compared with pure PA66.     

Thermal properties and combustion characterization of nylon 6/MgAl-LDH nanocomposites via organic modification and melt intercalation

The nylon 6/MgAl layered double hydroxide (MgAl-LDH) nanocomposites have been prepared by melt intercalation of nylon 6 into the part organic dodecyl sulfate (DS) anion-modified MgAl(H-DS) interlayers. The structures and properties of MgAl(H-DS) and corresponding nanocomposites were characterized by ion chromotography, X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermogravimetry analysis (TGA), and cone calorimeter test (CCT). The nanoscale dispersion of MgAl(H-DS) layers in the nylon 6 matrix has been verified by the disappearance of d₀₀₁ XRD diffraction peak of MgAl(H-DS) and the observation of TEM image. DSC tests evince that these exfoliated MgAl(H-DS) layers play the role of nucleating agents with strong heterogeneous nucleation effect on the crystallization of nylon 6 and increase its crystallization temperature over 12 °C with only 5 wt% MgAl(H-DS). TGA tests show that the effect of alkaline catalysis degradation from LDH on nylon 6 decreases the thermal stability of nylon 6/MgAl-LDH nanocomposites. The data from the cone calorimeter tests show that the HRR and MLR values of the sample with 5 wt% MgAl(H-DS) decrease considerably to 664 kW/m² and 0.161 g/m² s from 1064 kW/m² and 0.252 g/m² s of pure nylon 6, respectively. This kind of exfoliated nanocomposite is promising for the application of flame-retardant polymeric materials.