Synthesis and thermal characterization of phosphorus containing siliconized epoxy resins

Siliconized epoxy matrix resin was developed by reacting diglycidyl ethers of bisphenol A (DGEBA) type epoxy resin with hydroxyl terminated polydimethylsiloxane (silicone) modifier, using γ-aminopropyltriethoxysilane crosslinker and dibutyltindilaurate catalyst. The siliconized epoxy resin was cured with 4, 4-diaminodiphenylmethane (DDM), 1,6-hexanediamine (HDA), and bis (4-aminophenyl) phenylphosphate (BAPP). The BAPP cured epoxy and siliconized epoxy resins exhibit better flame-retardant behaviour than DDM and HDA cured resins. The thermal stability and flame-retardant property of the cured epoxy resins were studied by thermal gravimetric analysis (TGA) and limiting oxygen index (LOI). The glass transition temperatures (T_g) were measured by differential scanning calorimetry (DSC) and the surface morphology was studied by scanning electron microscopy (SEM). The heat deflection temperature (HDT) and moisture absorption studies were carried out as per standard testing procedure. The thermal stability and flame-retardant properties of the cured epoxy resins were improved by the incorporation of both silicone and phosphorus moieties. The synergistic effect of silicone and phosphorus enhanced the limiting oxygen index values, which was observed for siliconized epoxy resins cured with phosphorus containing diamine compound.     

Synthesis of hybrid resins via polysiloxane with methacryloyloxy groups

A polysiloxane derivative with methacryloyloxy groups (MPS) that was obtained from the reaction of polymeric tributylstannyl ester of silicic acid and (3‐methacryloyloxypropyl)dimethylchlorosilane was demonstrated to be a useful inorganic component for the preparation of organic–inorganic hybrid resins as nanocomposites. The copolymerizations of MPS with common monomers such as styrene, acrylonitrile, and methyl methacrylate proceeded readily at room temperature under UV irradiation to give the corresponding resins in good yields. The resins obtained from MPS and methyl methacrylate showed good transparency, hardness in a scratch test, and resistance to toluene but had poor flexibility. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1–7, 2001     

Effect of fluorine functional groups on surface and mechanical interfacial properties of epoxy resins

To improve the surface and mechanical interfacial properties of epoxy resins, fluorine-containing epoxy resin (FEP) was prepared and blended with a commercially available tetrafunctional epoxy resin (TGDDM). As a result, when the fluorine content increased, the total surface energy of TGDDM/FEP blends was gradually decreased, while the water repellency of the blends was increased. The glass transition temperature and thermal stability factors of the blends showed maximum values at 20-40 wt% FEP compared with neat TGDDM epoxy resins. And the mechanical interfacial properties of the blend specimens were significantly increased with increasing the FEP content, which could be attributed to the intermacromolecular interactions in the cured TGDDM/FEP blends. These results indicate that the water repellency and toughness improvements have been achieved without significantly deterioration of the thermal properties in the TGDDM/FEP blends.     

Studies on the synthesis and curing of epoxidized novolac vinyl ester resin from renewable resource material

Cardanol-based epoxidized novolac vinyl ester resin (CNEVER) was synthesized by reacting cardanol-based epoxidized novolac (CNE) resin and methacrylic acid (MA) (CNE:MA molar ratio 1:0.9) in presence of triphenylphosphine as catalyst at 90 °C. The CNE resin was prepared by the reaction of cardanol-based novolac-type phenolic (CFN) resin and epichlorohydrin, in basic medium, at 120 °C. The CFN resin was synthesized by reacting cardanol (C) and formaldehyde (F) (C/F ratio = 1:0.7) with p-toluene sulphonic acid (PTSA) as catalyst (0.5 wt.%) at 120 °C for 7 h. The resin products were analyzed by Fourier-transform infra-red (FTIR) and nuclear magnetic resonance (NMR) spectroscopic analysis. The number-average molecular weight of the prepared CNEVER was found to be 859 gmol⁻¹ as determined by gel permeation chromatographic (GPC) analysis. The resin was cured by using the mixture of resin, benzoyl peroxide, and styrene at 120 °C. The CNEVER resin was found to be cured in 60 min at 120 °C. Differential scanning calorimetric (DSC) technique was used to investigate the curing behaviour. Single step mass loss in dynamic thermogravimetric (TG) trace of CNEVER was observed. Thermal stability of the vinyl ester sample containing 40 wt.% styrene was the highest amongst all other prepared systems.     

Phenolic resins bearing maleimide groups: Synthesis and characterization

Novel phenolic novolac resins, bearing maleimide groups and capable of undergoing curing principally through the addition polymerization of these groups, were synthesized by the polymerization of a mixture of phenol and N‐(4‐hydroxy phenyl)maleimide (HPM) with formaldehyde in the presence of an acid catalyst. The polymerization conditions were optimized to get gel‐free resins. The resins were characterized by chemical, spectral, and thermal analyses. Differential scanning calorimetry and dynamic mechanical analysis revealed an unexpected two‐stage curing for these systems. Although the cure at around 275°C was attributable to the addition polymerization reaction of the maleimide groups, the exotherm at around 150 to 170°C was ascribed to the condensation reaction of the methylol groups formed in minor quantities on the phenyl ring of HPM. Polymerization studies of non‐hydroxy‐functional N‐phenyl maleimides revealed that the phenyl groups of these molecules were activated toward an electrophilic substitution reaction by the protonated methylol intermediates formed by the acid‐catalyzed reaction of phenol and formaldehyde. On a comparative scale, HPM was less reactive than phenol toward formaldehyde. The presence of the phenolic group on N‐phenyl maleimide was not needed for its copolymerization with phenol and formaldehyde. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 641–652, 2000     

Facile synthesis of bio-based phosphorus-containing epoxy resins with excellent flame resistance

The development of high-performance biomass-derived epoxy thermosets with excellent flame resistance is vital to various applications (i.e., composites, coatings and adhesives). Herein, a difunctional epoxy monomer bis(2-methoxy-4-(oxiran-2-ylmethyl)phenyl) phenyl phosphate (BEU-EP) was synthesized from abundant and biobased eugenol. In addition, BEU-EP was cured by 4,4′-diaminodiphenyl methane (DDM) and the cured resin diglycidyl ether of bisphenol A (DGEBA)/DDM was used as a reference. Results indicated that BEU-EP/DDM not only showed a 58.1%, 28.8% and 35.1% increase in residual char (at 700 °C), flexural and storage modulus (at 30 °C) compared with DGEBA/DDM, but also exhibited excellent flame resistance and smoke suppression. BEU-EP/DDM passed V-0 rating (in UL-94 testing) with limiting oxygen index (LOI) of 38.4% and greatly decreased the peak heat release rate (pHRR) and total smoke production (TSP) by 84.9% and 80.5%, respectively. The mechanism analysis confirmed that the phosphorus-containing group and aromatic structure from BEU-EP contributed both the gas and condensed-phase flame retardation of BEU-EP/DDM network. This work provides an efficient and scalable route for synthesizing biobased epoxy thermosets with high integrated performance and superior flame resistance.     

Nonhydrolytic synthesis and structural study of methoxyl-terminated polysiloxane D/Q resins

Low-viscosity, methoxylated polysiloxane resins incorporating Me₂SiO_2/2 (D) and SiO_4/2 (Q) units were prepared using nonhydrolytic condensation between Si—Cl and Si—OMe groups with the formation of MeCl, catalyzed by a Lewis acid. With the commonly used catalysts, condensation between two Si—OMe groups, with formation of Me₂O, also took place to a large extent, hindering the control of the degree of condensation of the resins. Several catalysts were tested by monitoring the formation of MeCl and Me₂O using sealed NMR tubes and ¹H-NMR spectroscopy. The best compromise between reactivity and selectivity was obtained with ZrCl₄. Resins with various compositions were prepared in the absence of solvent by condensation between Me₂SiCl₂ and Si(OMe)₄ at 130°C, catalyzed by 1 mol % ZrCl₄. They were characterized using viscosimetry, gas chromatography coupled with mass-spectrometry (GC-MS), and quantitative ²⁹Si-NMR spectroscopy. The resins consisted of a complicated mixture of oligomers, linear or branched (n > 1) and cyclic (n > 3), with a high degree of D/Q bonding. The distribution of Si—OMe and Si—OSi bonds and the bonding between D and Q units were found to be nearly random. This was ascribed to the occurrence of Si—OSi/Si—OMe and Si—OSi/Si—OSi redistribution reactions that reached equilibrium during the synthesis. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2415–2425, 1998     

Metal compound-enhanced flame retardancy of intumescent epoxy resins containing ammonium polyphosphate

A series of intumescent flame-retardant epoxy resins (IFR-EPs) were prepared only by adding a 5 wt% total loading of ammonium polyphosphate (APP) and metal compounds. All the samples could achieve V-0 rating and did not generate dripping during UL-94 testing. The limiting oxygen index (LOI) values of the samples with 4.83 wt% APP and 0.17 wt% CoSA increase from 27.1 to 29.4, compared with epoxy resin containing 5 wt% APP. The samples also showed excellent water resistance of flame retardancy in 30 °C and 70 °C water for 168 h. The LOI results show that the composition of metal compounds (metal ions and ligands/anions) and the mass ratios of APP to metal compounds affect the flame retardancy of the samples. TG results indicate that the catalytic effect of CoSA on the decomposition of both APP and the epoxy resins containing APP is better than that of CuSAO. The fire behavior of epoxy resin and epoxy resins containing APP with/without CoSA were investigated by cone calorimeter. Cone calorimeter parameters of the samples such as HRR, THR, TSP and COP indicate that the addition of APP and CoSA improves the fire safety of epoxy resin significantly, and CoSA shows an obvious catalytic effect.     

Preparation and properties of elastomers based on a cycloaliphatic diepoxide and poly(tetrahydrofuran)

A cycloaliphatic diepoxide is polymerised in the presence of poly(tetrahydrofuran) with hydroxy end-groups (PTHF). The cationic polymerisation is induced with an iodonium salt as initiator. The shear modulus as well as the glass transition temperature decreases with increasing amount of PTHF. Samples with 25 mol% PTHF of a M_n between 650 and 2900 show a rubber-like behaviour at room temperature. The maximum strain increases and the modulus of elasticity decreases with increasing M_n of the PTHF. During the polymerisation the samples shrink and the shrinkage increases with increasing M_n of the PTHF. The shrinkage is caused by the decomposition of the PTHF. After a long term thermal treatment the PTHF of the samples prepared with PTHF of high M_n had--in contrast to the samples prepared with PTHF of low M_n--nearly completely escaped out of the samples. This indicates that the ether bonds between the cyclohexane ring of the epoxy resin and the PTHF are much more stable than the ether bonds within the PTHF chains.     

The preparation of a new polysiloxane copolymer with glucosylthioureylene groups on the side chains

A new polysiloxane with pendent sugar units was prepared by a two-step method: the preparation of the polysiloxane with amino groups on the side chain and then the copolysiloxane reacted with glucosyl isothiocyanate. All polymers were characterized by FT-IR 1H-NMR, 1H-1H-COSY, 13C-NMR, and DEPT respectively. In the same time, Platinum oxide was found to be a versatile and powerful hydrosilation catalyst in the hydrosilylation reaction of aminotrimethylenepolysiloxanes with heptamethylcyclotetrasiloxane (D₄^H).     

Preparation and characterization of micron-sized polystyrene/polysiloxane core/shell particles

A procedure has been developed to coat micron-sized polystyrene (PS) spheres with a smooth layer of polysiloxane by a sol–gel process of methyl trimethoxylsilane (MTMS) without using silane coupling agents. The thickness of the shells can be easily varied with different polystyrene seeds and methyl trimethoxysilane feed ratio. When we used PS particles with diameters of 2.09 μm prepared by conventional dispersion polymerization as seeds, the thickness of the polysiloxane shells can be varied from 0.11 to 0.21 μm. The particle size, size distribution, thermal decomposition, and solvent resistance were investigated by scanning electron microscope (SEM), transmission electron microscope (TEM), size analyzer, and TG, respectively.     

聚醚-紫外侧基聚硅氧烷的结构表征与膜形态

利用聚甲基氢硅氧烷(PHMS)与4-(β-羟基-γ-烯丙氧)丙氧基-2-羟基二苯甲酮(MUV-O)、α-烯基聚醚(F6)的硅氢化加成反应,合成了一种新型聚醚-二苯甲酮衍生物侧基聚硅氧烷PE-PUVSi,用红外光谱(IR)、紫外光谱(UV)、核磁共振氢谱(1H-NMR)以及原子力显微镜(AFM)等仪器对产物的结构和成膜形态进行了研究。结果表明,新合成的PE-PUVSi对波长为243.6、289.2、325.0nm的紫外光有强吸收作用。在纤维及单晶硅表面,PE-PUVSi均可成膜。但宏观上平滑的PE-PUVSi膜,微观上实则呈非均一、相分离结构,其中UV侧基以纤细尖峰分布在聚硅氧烷膜表面,而亲水性聚醚基团则卷曲堆积成峰包。     

The non-halogen flame retardant epoxy resin based on a novel compound with phosphaphenanthrene and cyclotriphosphazene double functional groups

A novel flame retardant additive hexa-(phosphaphenanthrene -hydroxyl-methyl-phenoxyl)-cyclotriphosphazene (HAP-DOPO) with phosphazene and phosphaphenanthrene double functional groups has been synthesized from hexa-chloro-cyclotriphosphazene, 4-hydroxy-benzaldehyde and 9,10-dihydro-9-oxa-10- phosphaphenanthrene 10-oxide(DOPO). The structure of HAP-DOPO was characterized by Fourier transformed infrared (FT-IR) spectroscopy and ¹H nuclear magnetic resonance (¹H NMR) and ³¹P nuclear magnetic resonance (³¹P NMR). The additive HAP-DOPO was blended into diglycidyl ether of bisphenol-A (DGEBA) to prepare flame retardant epoxy resins. The flame retardant properties and thermal properties of the epoxy resins cured by 4, 4′-Diamino-diphenyl sulfone (DDS) were investigated from the differential scanning calorimeter (DSC), the thermogravimetric analysis (TGA), UL94 test, the limiting oxygen index (LOI) test and Cone calorimeter. Compared to traditional DOPO-DGEBA and ODOPB-DGEBA thermosets, the HAP-DOPO/DGEBA thermosets have higher T_gs at the same UL94 V-0 flammability rating for their higher crosslinking density and have higher char yield and lower pk-HRR at same 1.2 wt.% phosphorus content which confirm that HAP-DOPO has higher flame retardant efficiency on thermosets. The scanning electron microscopy (SEM) results shows that HAP-DOPO in DGEBA/DDS system obviously accelerate formation of the sealing, stronger and phosphorus-rich char layer to improve flame retardant properties of matrix during combustion.     

The synthesis of some bidentate ligands containing both phosphine and nitrile groups

Both (C₆H₅)₂P(CH₂)₃CN and (C₆H₅)₂P(CH₂)₄CN have been obtained from the reaction of Br(CH₂)_nCN (n = 3, 4) with (C₆H₅)₂POCH₃ followed by reduction with (C₆H₅)₂SiH₂. These phosphine-nitrile ligands form L₂PdCl₂ complexes which are shown by IR measurements to have trans geometries with the phosphine portions of the ligands coordinated. Reactions of o-BrC₆H₄CN with CH₃(CH₂)₃Li followed by R₂PCl (R = C₆H₅ or (CH₃)₂N) have been used to provide good yields of the corresponding R₂P-o-C₆H₄CN products.     

Kinetics study of thermal decomposition of epoxy resins containing flame retardant components

Hyperbranched polyphosphate ester (HPPE) and phenolic melamine (PM) were blended in different ratios with a commercial epoxy resin to obtain a series of flame retardant resins. The thermal decomposition mechanism of their cured products in air was studied by thermogravimetric analysis and in situ Fourier-transform infrared spectroscopy. The degradation behaviours of epoxy resins containing various flame retardant components were found to be greatly changed. The incorporation of phosphorus and nitrogen compounds improved the thermal stability at elevated temperature. The kinetics of thermal decomposition was evaluated by Kissinger method, Flynn-Wall-Ozawa method and Horowitz-Metzger method. The results showed that the activation energy at lower degree of the degradation decreased by the incorporation of flame retardant components, while increased at higher degree of the degradation.     

Synthesis and characterization of epoxy resins containing imine group and their curing processes with aromatic diamine

The epoxy resins containing imine bonding were prepared from hydroxyl substituted Schiff base monomers in two steps. At the first step, hydroxyl substituted Schiff base monomers were synthesized via condensation reaction. At the second step, epoxy resins were synthesized from the reaction between Schiff base monomers and epichlorohydrine (EPC). Then curing processes of epoxy resins were achieved by p-phenylenediamine compound. The structures of resulting compounds were confirmed by FT-IR, UV-Vis and ¹H-NMR. TG-DTA and DSC measurements were performed for thermal characterizations of the compounds. Chemical resistances of the cured epoxy-amine systems were determined for coating applications in acidic, alkaline and organic solvents. HCl (10%, aqueous solution), NaOH (10%, aqueous solution), DMSO, DMF, N-methylpyrrolidone, ethanol, THF and acetone were used for corrosion tests. Chemical resistance data of the synthesized epoxy resins demonstrated that they have good chemical resistance against various acid, alkaline and common organic solvents. Surface morphologies of epoxy resin and the cured epoxy resin were determined with scanning electron microscopy (SEM) measurements. Also, optical band gap (E_g) values of Schiff base monomers and epoxy resins were calculated from UV-Vis measurements.     

有机在同聚物改性环氧树脂的方法与机理

综述了有机硅高聚物改性环氧树脂的各种改性方法、反应机理以及改性机理的研究进展。     

Synthesis of three novel phosphorus-containing flame retardants and their application in epoxy resins

One symmetric diamine (4) and two symmetric phenols (5) and (6) were synthesized as phosphorus-containing flame retardants. The synthesis comprised a two-step procedure: the condensation of p-phenylenediamine with benzaldehyde, 4-hydroxybenzaldehyde and 2-hydroxybenzaldehyde respectively, followed by the addition of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide to the imine linkage. The structures of (4)-(6) were characterized by FTIR, NMR and mass spectra. (4)-(6) served as co-curing agents of diaminodiphenylmethane for epoxy resins, and epoxy thermosets exhibited excellent flame retardancy, moderate changes in glass transition temperature (T_g) and thermal stability. When the phosphorus content reached 1.0 wt.%, the epoxy resin system met the UL-94 V-0 classification and the limiting oxygen index (LOI) reached more than 35.6, probably because of the nitrogen-phosphorus synergistic effect.     

Monosubstituted arylimido hexamolybdates containing pendant amino groups: synthesis and structural characterization

Three novel rigid-rod conjugated organic-POM hybrids (1, 2 and 3) containing pendant amino terminus, with different rod lengths and different substituents on the rod, have been respectively synthesized via one-pot reaction of hexamolybdate and the corresponding aromatic diamine (for 1 and 2) and reaction of octamolybdate and the corresponding aromatic diamine dihydrochloride (for 3) with N,N'-dicyclohexylcarbodiimide (DCC) as a dehydrating agent. These complexes have been characterized by UV/Vis, IR, (1)H NMR, ESI and single-crystal X-ray diffraction techniques. The influences of the rod length and substituents on the properties of these compounds have been systematically investigated, which provide necessary information for further preparations of complicated hybrid materials via reactions with pendant amino groups.     

Flame-retardant modification of UV-curable resins with monomers containing bromine and phosphorus

UV-curable urethane acrylate resin and oligoester acrylate resin have been effectively flame retarded with vinyl-type flame-retardant monomers containing both bromine and phosphorus atoms. Thermogravimetric analysis indicates that the decomposition temperature of flame-retardant monomer is more closely matched to the decomposition temperature of cured oligoester acrylate resin than to that of cured urethane acrylate resin. The efficiency of each flame-retardant monomer in oligoester acrylate resin is higher than in urethane acrylate resin by a factor of ～ 2.2. The individual and the combined effects of tribromophenyl acrylate and triphenyl phosphate on the oxygen index of UV curable urethane acrylate resin have been studied. The bromine phosphorus synergistic action of the two flame-retardant components is evaluated quantitatively, and a maximum intermolecular bromine phosphorus synergism was observed in a flame-retarded formulation containing a Br/P atom ratio of 2. In the three acrylic monomers containing both bromine and phosphorus atoms, the optimum intramolecular bromine phosphorus synergism was observed at a monomer also containing a Br/P atom ratio of 2.