Study on rheological behaviour of poly(butylene terephthalate)/montmorillonite nanocomposites

Poly(butylene terephthalate)/montmorillonite composites (PBT/MMT) were prepared by melt intercalation and then investigated using X-ray diffractometer (XRD) and transmission electron microscope (TEM) as well as parallel plate rheometer. It was found that the composites had various phase morphologies with nanoscales and distinct behaviours of a percolation network structure under certain conditions. The linear viscoelastic region of the composites is much narrower than that for PBT matrix, the percolation threshold of the composites is near 3 wt.%, and the percolation network structure is not stable under a shear as well as in a quiescent annealing process. Moreover, PBT/MMT presents the nature of temperature independence of G′ versus G″ whether the internal percolated tactoids network formed or not. The magnitudes of the stress overshoots observed in the reverse flow experiments were strongly dependent on the rest time, which could be inferred that the ruptured network is reorganized under the quiescent annealing process. Furthermore, PBT/MMT shows a strain-scaling stress response to the startup of steady shear, indicating that the formation of the liquid crystalline-like phase structure in the nanocomposites may be the major drive force for the reorganization of the internal network.     

The multiple melting endotherms from poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) (PBT) has been investigated, and a simulation has been performed to determine whether the multiple melting endotherms observed during the thermal analysis of PBT can be explained by the simultaneous melting and recrystallization of an initial distribution of crystal melting temperatures that contains only one maximum and two inflection points. Specimens that were cooled at constant rates from the melt showed between one and three melting endotherms upon heating in a differential scanning calorimeter (DSC). The position and breadth of the crystallization exotherms upon cooling from the melt and small-angle x-ray scattering showed that as the cooling rate is increased, the distribution of melting temperatures broadens and shifts to lower temperatures. By combining temperature-dependent recrystallization with an initial distribution of melting temperatures, simulated DSC curves were produced that agreed well with experimental DSC curves. In instances of triple peaked curves, the high temperature peak was due to crystals formed during the scanning process, and the middle and low temperature peaks were due to crystals originally present in the material. Satisfactory agreement between the experimental and simulated curves was found without considering additional crystallization from the amorphous regions during the scanning process.     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Effect of a polyetheramine additive on the melt-flowability of poly(butylene terephthalate)

A polyetheramine (PEA) was added to poly(butylene terephthalate) (PBT) to improve its melt-flowability. Fourier transform infrared (FTIR) and solution proton nuclear magnetic resonance spectroscopy (¹H-NMR) were employed to check the change in chemical structure after compounding, while differential scanning calorimetry (DSC), wide angel X-ray diffraction (WAXD), capillary rheometer and a universal testing machine were used to investigate the thermal properties, crystal structure, rheological behavior and mechanical properties of PBT/PEA blends. The results revealed that a loading of 1.0wt% PEA in PBT drastically improved its melt-flowability without the loss of thermal properties and tensile strength. As comparisons, blends of PBT with polyols such as pentaerythritol and di(trimethylolpropane) were also prepared and the properties were evaluated. It was found that the melt-flowability improvement from these polyols was much lower than that from PEA.     

Preparation of core-shell structured polyacrylic modifiers and effects of the core-shell weight ratio on toughening of poly(butylene terephthalate)

Core-shell structured polyacrylic(named CSSP) impact modifiers consisting of a rubbery poly(n-butyl acrylate) core and a rigid poly(methyl methacrylate) shell with a size of about 353 nm were prepared by seed emulsion polymerization. The CSSP modifiers with different core-shell weight ratios(90/10, 85/15, 80/20, 75/25, 70/30, 65/35 and 60/40) were used to modify the toughness of poly(butylene terephthalate)(PBT) by melt blending. It was found that the polymerization had a very high instantaneous conversion(> 95.7%) and overall conversion(99.7%). The morphology of the core-shell structure was confirmed by means of transmission electron microscopy. Scanning electron microscopy was used to observe the morphology of the fractured surfaces. Differential scanning calorimeter was used to study the crystallization behaviors of PBT/CSSP blends. The dynamic mechanical analyses of PBT/CSSP blends showed two merged transition peaks of PBT matrix, with the presence of CSSP core-shell structured modifier, that were responsible for the improvement of PBT toughness. The results indicated that the notch impact strength of PBT/CSSP blends with a core-shell weight ratio of 75/25 was almost 8.64 times greater than that of pure PBT, and the mechanical properties agreed well with the SEM observation.     

Real-time X-ray scattering study of thermal expansion of poly(butylene terephthalate)

Real-time x-ray scattering at elevated temperatures has been used to investigate the thermal expansion characteristics of poly(butylene terephthalate), PBT. Changes in the six lattice parameters of the α-form of PBT were obtained from wide-angle x-ray scattering over the temperature range from 35 to 215°C. The linear thermal expansion coefficients relating the unit cell parameters at temperature T to their values at 0°C are found to be The temperature dependence of both the long period and the lamellar thickness of semicrystalline PBT were determined from real-time small-angle x-ray scattering analysis of the one-dimensional electron density correlation function. The long period, lamellar thickness, and degree of crystallinity increase as the temperature increases. We find an average linear thermal expansion coefficient of the bulk material to be α_ave = 5.0 × 10⁻⁴°C⁻¹. © 1992 John Wiley & Sons, Inc.     

High‐pressure DTA of poly(butylene terephthalate), poly(hexamethylene terephthalate), and poly(ethylene terephthalate)

Pressure effect on the melting behavior of poly(butylene terephthalate) (PBT) and poly(hexamethylene terephthalate) (PHT) was studied by high‐pressure DTA (HP‐DTA) up to 320 and 530 MPa, respectively. Cooling rate dependence on the DSC melting curves of the samples cooled from the melt was shown at atmospheric pressure. Stable and metastable samples were prepared by cooling from the melt at low and normal cooling rates, respectively. DTA melting curves for the stable samples showed a single peak, and the peak profile did not change up to high pressure. Phase diagrams for PBT and PHT were newly determined. Fitting curves of melting temperature (T_m) versus pressure expressed by quadratic equation were obtained. Pressure coefficients of T_m at atmospheric pressure, dT_m/dp, of PBT and PHT were 37 and 33 K/100 MPa, respectively. HP‐DTA curves of the metastable PBT showed double melting peaks up to about 70 MPa. In contrast, PHT showed them over the whole pressure region. HP‐DTA of stable poly(ethylene terephthalate) (PET) was also carried out up to 200 MPa, and the phase diagram for PET was determined. dT_m/dp for PET was 49 K/100 MPa. dT_m/dp increased linearly with reciprocal number of ethylene unit. The decrease of dT_m/dp for poly(alkylene terephthalate) with increasing a segmental fraction of an alkyl group in a whole molecule is explained by the increase of entropy of fusion. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 262–272, 2000     

Miscibility and Crystallization in Binary Crystalline Blends of Poly(butylene terephthalate) with Poly(butylene terephthalate-e-caprolactone)

Poly(butylene terephthalate)/poly(butylene terephthalate-e-caprolactone) is a new A/AxB1-x binary crystalline blend with intra-molecular repulsion interaction. Using the mean-field binary interaction model, the value of interaction parameter between the butylene terephthalate and caprolactone structural unit was first reported to be 0.305. This blend exhibited different crystallization behavior from a typical homopolymer/copolymer blend, which was carefully investigated by di?erential scanning calorimetry. It was found that poly(butylene terephthalate-e-caprolactone) copolymers have a great effect on the pure poly(butylene terephthalate) chain mobility and poly(butylene terephthalate) crystalline lattice packing. In the meantime, the crystallization of butylene terephthalate segments in copolymers was restricted by the previously formed poly(butylene terephthalate) crystallites. The two constituents for blending can not form a co-crystal in the range of composition even if they have the same butylene terephthalate unit. It can be concluded that longersegments in a copolymer would be beneficial for the formation of a co-crystal in blends.     

Stepwise annealing of poly(butylene terephthalate)

Annealing of poly(butylene terephthalate) (PBT) was studied by differential scanning calorimetry (DSC) and small angle X‐ray scattering (SAXS) measurement. A PBT sample was annealed at a recrystallization temperature where recrystallization occurs with a maximum rate in the heating process of the sample. In the subsequent annealing steps, the annealed sample was annealed repeatedly at the recrystallization temperatures, and the stepwise annealing sample was obtained. Peak melting temperature (T_m) and sharpness of DSC peak of the stepwise annealing sample increased with the annealing step. A high melting‐temperature sample was obtained in a short time, and T_m increased up to 238.5°C which is higher than all the T_m values that appear in the literature. The long period calculated from SAXS curves of the stepwise annealing sample increased with the annealing step. The increase of crystallite size and perfection of the crystal in the stepwise annealing process is suggested. Annealing experiment indicated that T^°_m should be higher than about 235°C. T_m increased linearly with the annealing temperature of the final step in the stepwise annealing (T_a). The equilibrium melting temperature (T^°_m) for PBT was estimated to be 247°C by the application of a Hoffman–Weeks plot to the relation between T_m vs. T_a. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2420–2429, 1999     

Phosphorus polyester versus aluminium phosphinate in poly(butylene terephthalate) (PBT): Flame retardancy performance and mechanisms

Pyrolysis and fire behaviour of a phosphorus polyester (PET-P-DOPO) have been investigated. The glycol ether of the hydroquinone derivative of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide was used as a reactive halogen-free flame retardant in PET-P-DOPO. PET-P-DOPO is proposed as an alternative to poly(butylene terephthalate) (PBT) with established halogen-free additives. It exhibits a high LOI (39.3%) and achieves V-0 classification in the UL 94 test. Three different mechanisms (flame inhibition, charring and a protection effect by the intumescent char) contribute to the flame retardancy in PET-P-DOPO and were quantified with respect to different fire risks. The fire load was reduced by 66% of the PBT characteristic. The reduction is the superposition of the relative reduction due to flame inhibition (factor 0.625) and charring (factor 0.545). The peak of heat release rate (pHRR) was reduced by 83% due to flame inhibition, charring and the protection properties of the char (factor 0.486). The strength of all three mechanisms is in the same order of magnitude. The intumescent multicellular structure enables the char to act as an efficient protection layer. PBT flame-retarded with aluminium diethylphosphinate was used as a benchmark to assess the performance of PET-P-DOPO absolutely, as well as versus the phosphorus content. PET-P-DOPO exhibits superior fire retardancy, in particular due to the additional prolongation of the time to ignition and increase in char yield. PET-P-DOPO is a promising alternative material for creating halogen-free flame-retarded polyesters.     

Properties of sulfonated poly(butylene terephthalate)

The synthesis, morphology, and mechanical properties of sulfonated poly(butylene terephthalate) (PBT) and its unsulfonated analogs were studied. The morphology of these copolymers crystallized from the melt were examined by a combination of wide-angle x-ray scattering (WAXS), polarized light microscopy, and small-angle light scattering (SALS). Stress-strain measurements are correlated with the morphological results. Spherulitic morphology, with a maltese cross at 45°C with respect to the crossed polars, is formed at low sulfonate levels (≤ 5.0 mol %). At a higher ion content, the maltese cross rotates 45° to form a cross pattern. At still higher sulfonate contents, typically 13 mol %, the light scattering pattern disappears completely. Microscopic and WAXS examination of these functionalized PBT copolymers confirms that the crystallinity level decreases with increasing ion content and is eliminated completely at the higher sulfonation level. The spherulite radius, however, remains invariant until the highest functionalization level. On the contrary, the morphology and properties of the unsulfonated isophthalate copolymer analogs remain relatively constant over the entire composition range examined. In several compositions clearly inferior properties are noted compared with the ion-containing copolymers.     

Rheology of isothermally crystallized poly(butylene terephthalate) nanocomposites with clay loadings under the percolation threshold

This article describes the structural evolution of clay in poly(butylene terephthalate) nanocomposites (PCNs) with clay loadings lower than the percolation threshold during the isothermal crystallization process. The study of the structure and rheological properties has revealed that the intercalation and detachment levels of clay are enhanced in samples crystallized at a high temperature (210 °C), in contrast to those of the original PCN, and this results in the formation of a rheological percolation network. However, for PCNs crystallized at a low temperature (190 °C), the further structural evolution of the tactoids is very small. All the experimental results indicate that the morphologies of clay can further evolve during the crystallization process, but the evolution level is strongly dependent on the crystallization temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 229–238, 2007     

An efficient halogen-free flame retardant for glass-fibre-reinforced poly(butylene terephthalate)

Compared with poly(butylene terephthalate) (PBT), glass-fibre-reinforced poly(butylene terephthalate) (GF-PBT) is difficult to flame retard with halogen-free flame retardants. In the present study, the aluminium salt of hypophosphorous acid (AP) was used as a flame retardant for GF-PBT. A series of flame-retardant GF-PBT composites was prepared via melt compounding. The flame retardance and combustion behaviour of the composites were studied by limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimetric test. Thermal behaviours and thermal decomposition kinetics were investigated by thermogravimetric analysis (TGA) under N₂ atmosphere. The addition of AP to the composites could result in an increased LOI value, a UL-94 V-0 (1.6 mm) classification and a better fire performance in cone calorimetric tests. The char morphology observation after flame-retardant tests, calculation of decomposition kinetics, X-ray photoelectron spectroscopy (XPS) and infra-red spectral analysis of the char residue confirmed the condensed-phase flame-retardant mechanism. Furthermore, the mechanical properties of the flame-retardant composites were not deteriorated, retaining an acceptable level.     

Performance of biodegradable microcapsules of poly(butylene succinate), poly(butylene succinate-co-adipate) and poly(butylene terephthalate-co-adipate) as drug encapsulation systems

Poly(butylene succinate) (PBSu), poly(butylene succinate-co-adipate) (PBSA) and poly(butylene terephthalate-co-adipate) (PBTA) microcapsules were prepared by the double emulsion/solvent evaporation method. The effect of polymer and poly(vinyl alcohol) (PVA) concentration on the microcapsule morphologies, drug encapsulation efficiency (EE) and drug loading (DL) of bovine serum albumin (BSA) and all-trans retinoic acid (atRA) were all investigated. As a result, the sizes of PBSu, PBSA and PBTA microcapsules were increased significantly by varying polymer concentrations from 6 to 9%. atRA was encapsulated into the microcapsules with an high level of approximately 95% EE. The highest EE and DL of BSA were observed at 1% polymer concentration in values of 60 and 37%, respectively. 4% PVA was found as the optimum concentration and resulted in 75% EE and 14% DL of BSA. The BSA release from the capsules of PBSA was the longest, with 10% release in the first day and a steady release of 17% until the end of day 28. The release of atRA from PBSu microcapsules showed a zero-order profile for 2 weeks, keeping a steady release rate during 4 weeks with a 9% cumulative release. Similarly, the PBSA microcapsules showed a prolonged and a steady release of atRA during 6 weeks with 12% release. In the case of PBTA microcapsules, after a burst release of 10% in the first day, showed a parabolic release profile of atRA during 42 days, releasing 36% of atRA.     

Miscibility and properties of poly(l-lactic acid)/poly(butylene terephthalate) blends

Binary blends of poly(l-lactide) (PLLA) and poly(butylene terephthalate) (PBT) containing PLLA as major component were prepared by melt mixing. The two polymers are immiscible, but display compatibility, probably due to the establishment of interactions between the functional groups of the two polyesters upon melt mixing. Electron microscopy analysis revealed that in the blends containing up to 20% of poly(butylene terephthalate), PBT particles are finely dispersed within the PLLA matrix, with a good adhesion between the phases. The PLLA/PBT 60/40 blend presents a co-continuous multi-level morphology, where PLLA domains, containing dispersed PBT units, are embedded in a PBT matrix. The varied morphology affects the mechanical properties of the material, as the 60/40 blend displays a largely enhanced resistance to elongation, compared to the blends with lower PBT content.     

Halogen-free flame retarded poly(butylene terephthalate) (PBT) using metal oxides/PBT nanocomposites in combination with aluminium phosphinate

The flame retardancy of poly(butylene terephthalate) (PBT) containing aluminium diethlyphosphinate (AlPi) and/or nanometric metal oxides such as TiO₂ or Al₂O₃ was investigated. In particular the different active flame retardancy mechanisms were discovered. Thermal analysis, evolved gas analysis (TG-FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analyses of residues (ATR-FTIR) were used. AlPi acts mainly in the gas phase through the release of diethylphosphic acid, which provides flame inhibition. Part of AlPi remains in the solid phase reacting with the PBT to phosphinate-terephthalate salts that decompose to aluminium phosphate at higher temperatures. The metal oxides interact with the PBT decomposition and promote the formation of additional stable carbonaceous char in the condensed phase. A combination of metal oxides and AlPi gains the better classification in the UL 94 test thanks to the combination of the different mechanisms.     

Fire retardant synergisms between nanometric Fe2O3 and aluminum phosphinate in poly(butylene terephthalate)

The pyrolysis and the flame retardancy of poly(butylene terephthalate) (PBT) containing aluminum diethylphosphinate (AlPi) and nanometric Fe₂O₃ were investigated using thermal analysis, evolved gas analysis (Thermogravimetry‐FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analysis of residue (FTIR). AlPi mainly acts as a flame inhibitor in the gas phase, through the release of diethylphosphinic acid. A small amount of Fe₂O₃ in PBT promotes the formation of a carbonaceous char in the condensed phase. The combination of 5 and 8 wt% AlPi, respectively, with 2 wt% metal oxides achieves V‐0 classification in the UL 94 test thanks to complementary action mechanisms. Using PBT/metal oxide nanocomposites shows a significant increase in the flame retardancy efficiency of AlPi in PBT and thus opens the route to surprisingly sufficient additive contents as low as 7 wt%. Copyright © 2010 John Wiley & Sons, Ltd.     

Fabrication and characterization of biodegradable poly(butylene succinate-co-adipate) nanocomposites with halloysite nanotube and organo-montmorillonite as nanofillers

Biodegradable poly(butylene succinate-co-adipate) (PBSA)-based nanocomposites were successfully prepared. A commercial halloysite nanotube (HNT) and an organo-montmorillonite (denoted as 15A) served as reinforcing fillers. Scanning electron microscopy and transmission electron microscopy results confirmed the nano-scale dispersion of HNT and 15A in the composites. Differential scanning calorimetry results showed that 15A served as nucleating agent for PBSA crystallization, but HNT hardly affected the nucleation of PBSA. Both nanofillers assisted the isothermal crystallization of PBSA, with 15A demonstrating superior efficiency. Melting behavior study suggests that the presence of HNT or 15A hampered the melting-recrystallization process of the originally less stable crystals during heating scans. Thermogravimetric analyses revealed that 15A enhanced the thermal stability of PBSA in air environment, but HNT caused a decline at high loadings. The rigidity of PBSA, including Young’s/flexural moduli, evidently increased after the addition of HNT or 15A, with 15A showing higher enhancing efficiency than HNT at similar loadings. The flexural modulus increased up to 94% with 20 wt% in HNT and up to 48% with 5 wt% 15A loading. The rheological property measurements confirmed the achievement of pseudo-network structure at 5 wt% 15A loading, whereas the HNT-included system did not develop a network structure.     

Isothermal crystallization kinetics of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/organo‐attapulgite (ATT) nanocomposites containing 2.5 and 5 wt % nanoparticles loadings were fabricated via a simple melt‐compounding approach. The crystal structure and isothermal crystallization behaviors of PBT composites were studied by wide‐angle X‐ray diffraction and differential scanning calorimetry, respectively. The X‐ray diffraction results indicated that the addition of ATT did not alter the crystal structure of PBT and the crystallites in all the samples were triclinic α‐crystals. During the isothermal crystallization, the PBT nanocomposites exhibited higher crystallization rates than the neat PBT and the varied Avrami exponents when compared with the neat PBT. At the same time, the regime II/III transition was also observed in all the samples on the basis of Hoffman‐Laurizten theory, but the transition temperature increased with increasing ATT loadings. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the neat PBT. It should be reasonable to treat ATT as a good nucleating agent for the crystallization of PBT, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites, even if the existence of ATT could restrict the segmental motion of PBT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2112–2121, 2006     

Transesterification and crystallization behavior of poly(butylene succinate)/poly(butylene terephthalate) block copolymers

The block copolymers of poly(butylene succinate) (PBS) and poly(butylene terephthalate) (PBT) were synthesized by melt processing for different times. The sequence distribution, thermal properties, and crystallization behavior were investigated over a wide range of compositions. For PBS/PBT block copolymers it was confirmed by statistical analysis from ¹H-NMR data that the degree of randomness (B) was below 1. The melting peak (T_m) gradually moved to lower temperature with increasing melt processing time. It can be seen that the transesterification between PBS and PBT leads to a random copolymer. From the X-ray diffraction diagrams, only the crystal structure of PBS appeared in the M1 copolymer (PBS 80 wt %) and that of PBT appeared in the M3 (PBS 50 wt %) to M5 (PBS 20 wt %) copolymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 147–156, 1998