Ansa bis(fluorenyl) complexes as homogeneous catalysts for propylene polymerization

Preparation and characterization of new ansa-metallocene complexes containing two substituted fluorenyl ligands connected by an R₂E bridge (R = Me, Ph; E = Si, Sn) are reported. The complexes, activated with methylaluminoxane (MAO), polymerize propylene. The degree of stereospecifity of the propylene polymerization depends on the size of the hetero atom in the bridge and the position of the substituents.Translated fromIzvestiya Akademii Nauk. Seriya Khimicheskaya, No. 9, pp. 2334–2339, September, 1996.     

苯基取代的环戊二烯基锆化合物的合成及催化乙烯聚合

一系列苯基取代的环戊二烯配体在甲苯中相继与丁基锂及ZrCl4作用，生成相 应的苯基取代的茂金属化合物，通过^1H NMR，MS和元素分析表征了化合物的分子 结构，并研究了在MAO（甲基铝氧烷的助催化下，化合物对乙烯聚合的催化性能， 结果发现单苯基取代茂金属化合物的催化活性和产物聚乙聚的分子量都随聚合温度 的升高而增大。     

Metallocene derivatives as active supports of zirconium‐based catalysts for ethene polymerization

Cyclopentadienyl magnesium chloride (MgClCp) and its functionalized derivatives represent original and interesting supporting materials to heterogenize metallocene catalysts for olefin polymerizations. The synthesis of MgClCp, its functionalization, and the preparation of a catalytic system in which the ZrCl₂(Flu)⁺ moiety is joined on the support through a cyclopentadienyl ligand are reported. This catalyst was tested in ethene polymerization, and both the catalytic activity and properties of the produced polymer were measured. Its performance was compared with that shown by the catalyst ZrCl₂CpFlu employed under the same conditions for both unsupported and conventional supports, such as MgCl₂. The results showed a remarkable improvement in terms of the activity and polymer properties with these heterogenized catalysts. Moreover, this system showed stability toward leaching processes and was characterized by good morphological control of the growing polymer. Finally, catalysts in which [HB(3,5‐Me₂pyrazolyl)₃]ZrCl and [HB(3,5‐Me₂pyrazolyl)₃]ZrClOtBu⁺ moieties were bonded to a functionalized MgClCp^? support were also synthesized and tested. The results showed that the proposed supports could be usefully used to heterogenize tailored metallocene homogeneous catalysts. In fact, new catalysts were prepared that combined the peculiar advantages of both heterogeneous and homogeneous catalysts and overcame the disadvantages of the latter, such as a lack of morphology and reactor fouling. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 4243–4248, 2001     

Some mixed cyclopentadienyl–indenyl zirconium complexes with PhCH2 or PhCH2CH2 substituents in ethylene polymerization

(RCp)(R′Ind)ZrCl₂ complexes 1 – 6 (Cp = cyclopentadienyl; Ind = indenyl; 1 , R = PhCH₂ and R′ = H; 2 , R = PhCH₂ and R′ = PhCH₂; 3 , R = PhCH₂CH₂ and R′ = H; 4 , R = PhCH₂CH₂ and R′ = PhCH₂; 5 , R = o‐Me? PhCH₂CH₂ and R′ = H; 6 , R = o‐Me? PhCH₂ and R′ = H) were synthesized and characterized with ¹H NMR, elemental analysis, mass spectrometry, and infrared spectroscopy. Their catalytic behaviors were compared with those of (Et₃SiCp)(PhCH₂CH₂Cp)ZrCl₂, (PhCH₂Cp)₂ZrCl₂, (PhCH₂‐ CH₂Cp)₂ZrCl₂, (o‐Me? PhCH₂CH₂Cp)₂ZrCl₂, and (Ind)₂ZrCl₂ in ethylene polymerization in the presence of methylaluminoxane. Complex 5 showed high activity up to 2.43 × 10⁶ g of polyethylene (PE)/mol of Zr h, and complex 4 produced PE with bimodal molecular weight distributions. The methyl group at the 2‐position of phenyl in complex 5 increased the activity greatly. The relationships between the polymerization results and the structures were analyzed with NMR spectral data. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1261–1269, 2005     

Synthesis of double silylene‐bridged binuclear zirconium complexes and their use as catalysts for olefin polymerization

New double silylene‐bridged binuclear zirconium complexes [(η⁵‐RC₅H₄)ZrCl₂]₂[μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] [R = H ( 1 ), Me ( 2 ), ⁿPr ( 3 ), ⁱPr ( 4 ), ⁿBu ( 5 ), allyl ( 6 ), 3‐butenyl ( 7 ), benzyl ( 8 ), PhCH₂CH₂ ( 9 ), MeOCH₂CH₂ ( 10 )] were synthesized by the reaction of (η⁵‐RC₅H₄)ZrCl₃·DME with [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂]^2? ( L^2? ) in THF, and they were all well characterized by ¹H NMR, MS, IR, and EA. The binuclear structure of Complex 3 was further confirmed by X‐ray diffraction, where the two zirconium centers are located trans relative to the bridging [μ,μ‐(SiMe₂)₂(η⁵‐C₅H₃)₂] moiety. When activated with methylaluminoxane (MAO), this series of zirconium complexes are highly active catalysts for the polymerization of ethylene even under very low molar ratio of Al/Zr (Complex 7 , 5.41 × 10⁵ g‐PE/mol‐Zr·h, Al/Zr = 50) and linear polyethylenes (PEs) with broad molecular weight distribution (MWD, M_w/M_n = 7.31–27.6) was obtained. The copolymerization experiments indicate that these complexes are also very efficient in the incorporation of 1‐hexene into the growing PE chain in the presence of MAO (Complex 6 , 3.59 × 10⁶ g‐PE/mol‐Zr·h; 1‐hexene content, 3.65%). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4901–4913, 2007     

Mesoporous silica as nanoreactor for olefin polymerization

Various metal-containing MCM-41(Metal-MCM-41) were prepared by the post-synthesis method with organometallic compound or alkoxide and used as a nanoreactor for olefin polymerization. Strong Lewis acid sites generated on Metal-MCM-41 could activate the metallocene catalyst rac-ethylene(bisindenyl)zirconium dichloride (rac-Et(Ind)₂ZrCl₂) effectively, resulting in the formation of active sites for polymerizations of ethylene and propylene. This suggests that Metal-MCM-41 is useful as a heterogenized cocatalyst. Ti-, Zr-, Hf-, Mn- and Zn-MCM-41 combined with alkylaluminum (without metallocene catalyst) were also found to provide isotactic polypropylene with a broad molecular weight distribution. By analyzing the characteristics of polypropylenes both inside and outside the mesopores, the polymerization behavior under extreme confined geometry was discussed.     

The (butadiene)zirconocene route to active homogeneous olefin polymerization catalysts

(Butadiene)zirconocene is observed to exist as an equilibrium mixture of (s-cis-) and (s-trans-η⁴-C₄H₆)ZrCl₂ isomers. The system adds a variety of unsaturated organic reagents to form metallacyclic (allyl)metallocene products. In some cases, a second equivalent of a reagent is taken up, which forms the basis of a variety of useful template coupling reactions of butadiene at the bent metallocene framework. The Lewis acid B(C₆F₅)₃ adds to (butadiene)zirconocene and to a great variety of butadiene complexes of ansa-metallocenes and related systems to give zwitterionic metallocene-butadiene-borate betaines. Most of these systems are active homogeneous Ziegler-Natta olefin polymerization catalysts, that do not require additional activation. Catalyst activities are often in a similar range to those observed for other catalyst activation procedures used in this chemistry. In the case of the (butadiene)metallocene/B(C₆F₅)₃ systems we can often observe the first olefin insertion step. This feature was utilized to carry out a variety of mechanistic studies of the essential carbon-carbon coupling steps that take place at such bent metallocene catalyst systems. Even reactions with the functionalized monomer methylmetacrylate could be followed in this way. Some chelate ligand late metal systems were also included in these studies. However, these systems mostly behaved differently, even in cases where some structural similarities were observed.     

Metallocene supported on a polyhedral oligomeric silsesquioxane‐modified silica with high catalytic activity for ethylene polymerization

A polyhedral oligomeric silsesquioxane (POSS) consisting of a mixture of perfect and imperfect polyhedra with 8–10 Si atoms bonded to bulky and branched organic groups functionalized with (β‐hydroxy)‐tertiary amines, was adsorbed on an activated silica from a toluene solution. POSS fixation was confirmed by measuring its concentration in the solutions resulting from filtering and repeatedly washing with toluene. Diffuse reflectance infrared Fourier‐transformed (DRIFTS) spectra of the modified silica showed a decrease in the absorption of isolated SiOH groups. A POSS previously marked by reaction with an isocyanate was also used, and the presence of the carbonyl in the urethane group was recorded in the DRIFTS spectra of the modified silica, confirming the presence of adsorbed POSS. X‐ray photoelectron spectroscopy (XPS) was used to measure the amount of Si (2p) of POSS adsorbed on the SiO₂ surface as a function of the POSS concentration in the toluene solution. A linear increase of adsorbed POSS as a function of its concentration in toluene was found, even after successive washings with toluene. A metallocene, (nBuCp)₂ZrCl₂, was then adsorbed on the POSS‐modified silica from a toluene solution, and the fixed Zr amount was measured by Rutherford backscattering spectrometry (RBS). The activity of the resulting catalyst for ethylene polymerization in toluene, using methylaluminoxane (MAO) as a cocatalyst, was determined in two different devices operating in the range of 1.6–7.0 bar. Under every experimental condition, POSS‐modification of the silica support led to an increase of about 50% in the activity of the resulting catalyst when compared to the use of the unmodified support. Reasons for the observed increase in activity are discussed. The molar mass distribution and crystallinity of the resulting polyethylenes was not affected by the POSS modification of the silica support. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5465–5476, 2005     

New fluorine-containing titanium bis(salicylideneimino) complexes in olefin polymerization

The titanium salicylideneimino complex TiCl₂{²-1-[NR=C(H)]-2-O-3,5-Bu^t ₂-C₆H₂}₂ (R = 2,3,5,6-F₄C₆H) was synthesized. In the presence of polymethylaluminoxane, the complex efficiently catalyzes polymerization of ethylene and, to a lesser degree, atactic propylene. The resulting polymers are characterized by high melting points, molecular weights, and polydispersity indices, as well as elastomeric (polypropylene) properties.     

Manganese‐based transition metal complexes as new catalysts for olefin polymerizations

Three manganese complexes, Mn(acac)₃ (acac = acetylacetonate), Cp₂Mn (Cp = cyclopentadienyl), and Mn(salen)Cl [salen = 1,2‐cyclohexanediamino‐N,N′‐bis(3,5‐dit‐butyl‐salicylidene)], were used for ethylene and propylene polymerizations. These complexes, in combination with an alkylaluminum cocatalyst such as methylaluminoxane (MAO) or diethyl aluminum chloride (AlEt₂Cl), could promote ethylene polymerizations that yielded extremely high molecular weight linear polymers, but were inactive for propylene polymerizations. The counterparts supported on MgCl₂ showed activities even for propylene polymerizations and had remarkably enhanced activities for ethylene polymerizations. In the presence of an electron donor such as ethylbenzoate, the MgCl₂‐supported manganese‐based catalysts yielded a highly isotactic polypropylene with a high molecular weight. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3733–3738, 2001     

The combination of mononuclear metallocene and phenoxyimine complexes to give trinuclear catalysts for the polymerization of ethylene

Trinuclear complexes were synthesized by combination of metallocene and phenoxyimine zirconium complexes. After activation with methylalumoxane (MAO), these catalysts polymerize ethylene with moderate and good activities. Due to the presence of different catalytic centers, polyethylenes with broad or bimodal molecular weight distributions were obtained.     

Zirconium complexes in homogeneous ethylene polymerization

This article reviews the recent progress of zirconium complexes for ethylene polymerization. Zirconium complexes are one of the most important types of catalysts for homogeneous ethylene polymerization. Polymerization behavior and polymer structure can be adjusted through the balancing of ligand structure. We surveyed the zirconium complexes synthesized from 2006 to early 2009 and summarize their comparative catalytic activities. Generally, the main factor observed is the steric bulk which on increasing reduces the catalytic activity. Electron count, electronic cloud, and inductive effect also influence the catalytic activity.     

Chromium(III) complexes bearing bis(benzotriazolyl)pyridine ligands: synthesis,characterization and ethylene polymerization behavior

Reaction of benzotriazole with 2,6-bis(bromomethyl)pyridine and 2,6-pyridinedicarbonyl dichloride yields the tridentate ligands 2,6-bis(benzotriazol-1-ylmethyl)pyridine (1) and 2,6-bis(benzotriazol-1-ylcarbonyl) pyridine (2). The molecular structures of the ligands were determined by single-crystal X-ray diffraction. These ligands react with CrCl₃(THF)₃ in THF to form neutral complexes, [CrCl₃{2,6-bis(benzotriazolyl)pyridine-N,N,N}] (3, 4), which are isolated in high yields as air stable green solids and characterized by mass spectra (ESI), FTIR spectroscopy, UV–Visible, thermogravimetric analysis (TGA), and magnetic measurements. After reaction with methylaluminoxane (MAO), the chromium(III) complexes are active in the polymerization of ethylene showing a bimodal molecular weight distribution. A DFT computational investigation of the polymerization reaction mechanism shows that the most likely reaction pathway originates from the mer configuration when the spacer is CH₂ (complex 3) and from the fac configuration when the spacer is CO (complex 4).     

Styrene polymerization by ziegler-natta catalysts based on bis(salicylaldiminate)nickel(II) complexes and methyl aluminoxane

The homopolymerization of styrene by using different catalytic systems based on bis(salicylaldiminate)nickel(II) and methylaluminoxane was investigated. In particular, the effect on catalyst activity and polymer characteristics by electron withdrawing groups located on the phenolic moiety was studied. The influence of the bulkiness of the substituents on the N-aldimine ligand was also ascertained. Finally the catalytic performances were investigated as a function of the main reaction parameters, such as temperature, Al/Ni molar ratio and duration.     

Bis(pyrazolyl)pyridine vanadium(III) complexes as highly active ethylene polymerization catalysts

The synthesis, characterization and catalytic activity in ethylene polymerization of novel mononuclear vanadium complexes bearing N^∧N^∧N-tridentate (pyrazolyl-pyridine) ligands are described. With AlEtCl₂ as co-catalyst, complexes 1 and 2 produce single-site catalysts that polymerized ethylene affording high density polyethylene with fairly narrow molecular weight distribution.     

Heterogenization of metalorganic catalysts of olefin polymerization and evaluation of active site non-uniformity

Heterogenized activators - “support-H₂O/AlR₃” (where R=Me, iBu, support=montmorillonite, zeolite), synthesized directly on the support, form with metallocenes metal alkyl complexes highly active in olefin polymerization without the use of commercial methylaluminoxane (MAO). It was shown by the method of temperature programmed desorption with the application of mass-spectrometry (TPD-MS) that the aluminumorganic compound in support-H₂O/AlR₃ is in general similar to the structure of commercial MAO. The heterogenization of Zr-cenes on support-H₂O/AlR₃ is accompanied by the appearance of the energy non-uniformity of active sites. The activation energy of thermal destruction of active Zr-C bonds in the active sites of prepared catalysts changes in the range from 25 to 32 kcal/mol.     

New organic supports for metallocene catalysts applied in olefin polymerizations

Nano-sized latex particles as organic supports for metallocenes applied in olefin polymerizations are introduced. The particles are functionalized with nucleophilic surfaces such as polyethylenoxide (PEO), polypropyleneoxide (PPO) or pyridine units allowing an immobilization of the metallocene catalysts via a non-covalent immobilization process. The latices are obtained by emulsion or miniemulsion polymerization with styrene, divinylbenzene as the crosslinker, and either PEO or PPO functionalized styrene or 4-vinylpyridine for surface functionalization. The supported catalysts, e.g. [Me₂Si(2MeBenzInd)₂ZrCl₂/MAO] on PPO containing latices or Cp₂ZrMe₂/([Ph₃C][B(C₆F₅)₄]) on pyridine functionalized materials were tested in ethylene polymerizations. Remarkably, high activities and excellent product morphologies were obtained. The influence of the degree of surface functionalization on activity and productivity was investigated. Furthermore, the fragmentation of the catalyst was studied by electron microscopy using bismuth-labeled latex particles or by fluorescence and confocal fluorescence microscopy using dye-labeled supports. Finally, a self-immobilizing catalyst/monomer system is presented. It is demonstrated that by using PEO-functionalized olefins, the metallocenes were immobilized on the monomers. Subjecting these mixtures to an ethylene copolymerization, again high activities and productivities as well as polyolefin beads with high bulk densities are observed, indicating that an extra supporting process for controlling the product size and shape of the polyolefins is not necessary for these monomers.