Thermochemical stabilization and analysis of continuously electrospun nanofibers

Carbon nanotube (CNT)-loaded and neat polyacrylonitrile nanofibers were produced by a needleless continuous electrospinning method as carbon nanofiber precursors. The details of the stabilization, which is a crucial issue during carbon fiber production, were investigated as these nanofibers are especially sensitive to degradation. In order to determine the optimal parameters, the nanofibers were stabilized at different temperatures. The stabilized samples were analyzed by Fourier-transform infrared spectroscopic and differential scanning calorimetric (DSC) measurements and by the determination of the color changes. The chemical changes during the stabilization (the formation of the so-called ladder-polymer) can be followed by infrared spectrometry, while the conversion can be monitored by DSC. The formation of the ladder-polymer occurs according to the Gaussian distribution function, where the temperature of the stabilization is the statistical parameter, which was also determined. In the case of CNT-loaded samples, the range of stabilization temperature was wider, which provides better controllability of the process. Based on the established models, an appropriate multi-step heat-treatment program could be determined, which led to completely stabilized nanofibers, suitable for carbonization.     

Adsorption properties of the double-imprinted electrospun crosslinked chitosan nanofibers

Pb(II)-Cd(II) double-imprinted electrospun crosslinked chitosan nanofibers (Pd/Cd-DIECCNs) were prepared by combining electrospinning and ion-imprinting methods, which showed excellent adsorption capacity for both Pb(II) and Cd(II).     

Coating electrospun chitosan nanofibers with polyelectrolyte multilayers using the polysaccharides heparin and N,N,N-trimethyl chitosan

A new method is presented for functionalizing electrospun nanofibers with GAGs and growth factors by PEM deposition. Electrospun chitosan nanofibers, spun from trifluoroacetic acid and dichloromethane, were coated with PEMs, using the polysaccharides heparin and N,N,N-trimethyl chitosan. FGF-2 was adsorbed on the PEM-coated nanofibers. Nanofiber neutralization, PEM construction, and FGF-2 adsorption were monitored using FT-IR spectroscopy and X-ray photoelectron spectroscopy. Alcian blue staining was used to confirm the presence of heparin. SEM was used to study nanofiber morphology.     

The tensile properties of electrospun nylon 6 single nanofibers

In this article, we have aimed to mechanically characterize the nylon 6 single nanofiber and nanofiber mats. We have started by providing a critical review of the developed mechanical characterization testing methods of single nanofiber. It has been found that the tensile test method provides information about the mechanical properties of the nanofiber such as tensile strength, elastic modulus and strain at break. We have carried out a tensile test for nanofiber/composite MWCNTs nanofiber mats to further characterize the effect of the MWCNTs filling fiber architecture. In addition, we have designed and implemented a novel simple laboratory set‐up for performing tensile test of single nanofibers. As a result, we have established the stress–strain curve for single nylon 6 nanofibers allowing us to define the tensile strength, axial tensile modulus and ultimate strain of this nanofiber. The compared values of the tensile strength, axial modulus and ultimate strain for nylon 6 nanofiber with those of conventional nylon 6 microfiber have indicated that some of the nylon 6 nanofiber molecule chains have not been oriented well along the nanofiber axis during electrospinning and through the alignment mechanism. Finally, we have explained how we can improve the mechanical properties of nylon 6 nanofibers and discussed how to overcome the tensile testing challenges of single nanofibers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1719–1731, 2010     

Thermal shrinkage of electrospun PVP nanofibers

This paper outlines the shrinkage of electrospun polyvinylpyrrolidone (PVP) fiber mats during thermal treatment. The thermal behavior and phase changes within the fibers were investigated by DSC and TGA/DTA. Five precursors with different PVP loading in ethanol were electrospun. The mats shrinkage as function of temperature was measured in the RT–200 °C range. Shrinkage rate drastically increased above the polymer glass transition point, T_g (150–180 °C), due to increase in polymer chain mobility. Mats shrinkage at 200 °C as function of PVP concentration showed a minimum at ∼10%wt. Below 10% PVP the mats morphology is non‐uniform, consisting of beads and fibers. Above 10% PVP, only flat and uniform fibers were observed. This paper outlines the dominant mechanism governing the mats shrinkage during heating. In addition, the effect of PVP concentration on the expansion of fibers diameter was investigated and found to be consistent with the linear shrinkage observing a minimum at ∼10% PVP. The effect of applied voltage on mat shrinkage was investigated, and showed a minimum at 12 kV. Understanding the interplay between fibers morphology and thermal shrinkage allows precursor composition and system optimization needed for minimizing shrinkage negative effects on the structure and properties of electrospun fiber mats. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 248–254     

The preparation and adsorption properties of electrospun aramid nanofibers

The focus of this work is the preparation of aramid nanofibers via electrospinning technology and the study of their adsorption properties. In this article, aramid nanofibers were prepared by electrospinning aramid fibers solution with the addition of lithium chloride (LiCl). It showed a good adsorption capacity when methylene blue (MB) was used as the model target. There were much larger adsorption amounts and faster kinetics of uptaking target species of electrospun aramid nanofibers to MB than that of electrospun polyethersulfone (PES) nanofibers. Compared with activated carbon, aramid nanofibers also have a much faster adsorption rate to MB. Aramid nanofibers were subsequently used to effectively remove endocrine disruptors such as bisphenol A (BPA), phenol (Phe), and p‐hydroquinone (BPhe) from their aqueous solutions. Additionally, molecule imprinted technology enhances aramid nanofibers with much higher adsorption amounts and special adsorption property for endocrine disruptors. These results showed that aramid nanofibers have the potential to be used in environmental applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Perceived color of undoped electrospun polyacrylonitrile nanofibers

This work reveals influence of electrospinning of polyacrylonitrile–N ,N‐dimethylformamide solution of different concentrations on nanofiber web color parameters, molecular structure, and heat stability. It is found that fiber diameters depend on concentration through the power law relationship; however, the medium concentration‐based web is characterized by a green–yellow hue, representative of the chromophore color; while, the solvent‐rich and solvent‐poor solution‐based webs give rise to Stokes shifts and ultraviolet‐blue emission bands, attributed to fluorescence. The chromophore structure, present in the neat powder, undergoes changes as a result of electrospinning reflected by the enamine‐to‐ketonitrile conversion and the fraction of C?N conjugation. Blue‐shifting of the C?N conjugation is indicative of a reduction of the π‐electron system, which is coincident with the decreased color saturation value but observed only in the nanofibers prepared from the medium concentration solution. A decrease in the glass transition and an increase in cyclization temperatures also support these findings. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 1278–1285     

Thermo-mechanical behavior of electrospun thermoplastic polyurethane nanofibers

Analysis of the thermo-mechanical behavior of electrospun thermoplastic polyurethane (TPU) block co-polymer nanofibers (glass transition temperature ∼−50 °C) is presented. Upon heating, nanofibers began to massively contract, at ∼70 °C, whereas TPU cast films started to expand. Radial wide-angle X-ray scattering (WAXS) profiles of the nanofibers and the films showed no diffraction peaks related to crystals, whereas their amorphous halo had an asymmetric shape, which can be approximated by two components, associated with hard and soft segments. During heating, noticeable changes in the contribution of these components were only observed in nanofibers. These changes, which were accompanied with an endothermic DSC peak, coinciding with the start of the nanofibers contraction, can be attributed to relaxation of an oriented stretched amorphous phase created during electrospinning. Such structure relaxation becomes possible when a portion of the hard segment clusters, forming an effective physical network, is destroyed upon heating.     

Enhancement of conductivity by diameter control of polyimide-based electrospun carbon nanofibers

Oxydianiline-pyromellitic dianhydride poly(amic acid) (ODA-PMDA PAA) was polymerized with a catalyst support of triethyl amine for controlling molecular weight. This polymer was used for electrospinning in the preparation of PAA nanofibers, a precursor of carbon nanofibers. Here the amount of catalyst and concentration of PAA solution were optimized to produce polyimide-based carbon nanofibers approximately 80 nm in diameter. The effects of molecular weight of PAA, bias voltage, and spinning rate on the morphology of electrospun PAA and polyimide nanofibers have been evaluated. We showed that the conductivity of the carbon nanofiber mat decreased with increasing nanofiber diameter, where the conductivity of polyimide-based carbon nanofiber mat was much higher than those of other types of carbon nanofiber mat. The key ingredient to increase conductivity in a carbon nanofiber mat was found to be the number of cross junctions between nanofibers.     

Aligned electrospun nanofibers for ultra-thin layer chromatography

The fabrication and implementation of aligned electrospun polyacrylonitrile (PAN) nanofibers as a stationary phase for ultra-thin layer chromatography (UTLC) is described. The aligned electrospun UTLC plates (AE-UTLC) were characterized to give an optimized electrospun mat consisting of high nanofiber alignment and a mat thickness of ∼25 μm. The AE-UTLC devices were used to separate a mixture of β-blockers and steroidal compounds to illustrate the properties of AE-UTLC. The AE-UTLC plates provided shorter analysis time (∼2–2.5 times faster) with improved reproducibility (as high as 2 times) as well as an improvement in efficiency (up to100 times greater) relative to non-aligned electrospun-UTLC (E-UTLC) devices.     

Application of silicate electrospun nanofibers for cell culture

Silicate produced via the sol–gel process is a biocompatible material that has high purity and high homogeneity. In this study, we evaluated the feasibility of electrospun fibers of silicate formed into silicate nonwoven fabrics (SNF) developed via the sol–gel process as substrates for substance production using Chinese hamster ovarian cells CHO-K1, and as substrates for producing drug metabolism simulators from the human cell line HepG2. We compared the adherent and proliferation profiles of the two cell types on SNF with those profiles produced on a hydroxyapatite-pulp composite fiber sheet (HAPS). During 14 days of cultivation, a greater number of CHO-K1 and HepG2 cells continued to grow on SNF compared to those on HAPS. Per unit volume, the HepG2 cells on SNF showed higher hepatic-specific functions than those on HAPS. These results demonstrate the feasibility of SNF as a cell culture substrate for substrate production, and for producing drug metabolism simulators.     

Development of electrospun metallic hybrid nanofibers via metallization

The metallized hybrid nanofiber webs were prepared by using a combined technology of electrostatic spinning and metallization. The electrospun polyurethane (PU) nanofibers were metallized with different thicknesses of copper layer via metal vapor deposition technique. The thickness of the copper layer, which ranges from 10 to 100 nm, was monitored and controlled. The resultant metallized hybrid nanofiber webs were characterized using field emission scanning electron microscopy (FE‐SEM), wide angle X‐ray diffraction (WAXD), and thermogravimetric analysis (TGA). FE‐SEM images demonstrated that the nanoscaled copper layers are well deposited on the surface of the PU nanofibers. TGA result indicated that the thermal stability of the metallized hybrid PU nanofibers was dramatically enhanced due to the barrier effects of thin metallic copper layer. WAXD data confirmed that the crystalline copper layers were well deposited onto the PU nanofibers. Moreover, the mechanical properties of the metallized hybrid PU nanofiber webs were increased with increase in the thickness of deposited copper layer. Unlike the organic PU nanofiber webs, it was observed that the metallized hybrid PU nanofiber webs showed higher conductive properties depending on the thickness of the deposited copper layer. Copyright © 2009 John Wiley & Sons, Ltd.     

Brill transition of nylon-6 in electrospun nanofibers

Electrospun nylon-6 fibers were prepared from its polyelectrolyte solution in formic acid with different concentrtaions. In situ Fourier transform infrared (FTIR), wide-angle X-ray diffraction and small-angle X-ray scattering (SAXS) were performed on the nylon-6 fibers heated to various temperatures until melting. For comparison, stepwise annealing of the solution-cast film having exclusively the α-form was also carried out to elucidate the structural evolution. Our results showed that Brill transition in the electrospun fibers occurs at a lower temperature than that in the solution-cast film due to the crystal size difference. Differential scanning calorimetry heating traces on the as-spun fibers exhibited a unique crystalline phase with a melting temperature of ～235?°C, higher than the equilibrium melting temperature of nylon-6. The content of high melting temperature (HMT) phase increased with increasing nylon-6 concentration; a maximum of 30?% of the fiber crystallinity was reached for fibers obtained from the 22?wt.% solution regardless of the heating rates used. Based on the SAXS and FTIR results, we speculated that the HMT phase is associated with thick α-form crystals developed from the highly oriented nylon-6 chains that are preserved in the skin layer of the as-spun fibers. A plausible mechanism for the formation of the skin/core fiber morphology during electrospinning was proposed.     

Fabrication of one-dimensional colloidal assemblies from electrospun nanofibers

Electrospun nanofibers were used as confining geometries for fabricating 1-D colloidal assemblies. Silica particles dispersed in several different polymer solutions were cast into nanofibers by an electrospinning process. The silica particle configurations were examined in terms of the size ratio of silica particles to nanofibers and the properties of the dispersing medium. As the electrospun fiber was extended highly, the silica particles dispersed in the polymer solution began to assemble spontaneously into a pearl-necklace structure. We also demonstrated the alignment of 1-D silica assemblies using a designed configuration of collector electrodes.     

Development and characterization of electrospun cellulose acetate nanofibers modified by cationic surfactant

Polymeric electrospun nanofibers have been gaining notoriety in the same way as their industrial applications, since the manufacturing of this type of material is simple and low-costed. In order to obtain fibrous polymeric material with small diameters and with reduced beads formation, a 2⁴ factorial experiment with triplicate at center point was performed. Cellulose acetate (CA) and cationic cetylpyridinium bromide (CPB) surfactant nanofibers were made using a homemade electrospinning apparatus. The assessed inputs were as follows: CA%, CPB%, flow rate, and applied voltage. From the analysis of the response surface methodology and scanning electron microscope (SEM), the optimal concentrations of CA and CPB for producing nanofibers were 21 w/v-% and 0.5 w/v-%, respectively, using a flow rate of 0.7 mL h⁻¹ and applied voltage of 18 kV. Fibers mats morphology shows average diameter of 0.2 μm and 7 nm pore size, as well as it was found that the single fiber unit presented nanoheterogeneity. Mechanical resistance of 2.70 MPa was obtained in the tensile strength test. The modification of CA by the addition of surfactant attributed better thermal and mechanical resistances to the nanofibers without, however, affecting their biodegradability and water resistance properties. The morphological characteristics of the newly obtained CA/CPB nanofibers combined with mechanical resistance provided subsidies to suggest that the as-obtained material presents potential to be applied as an air filter.     

Functionalized electrospun nanofibers as bioseparators in microfluidic systems

Functionalized electrospun nanofibers were integrated into microfluidic channels to serve as on-chip bioseparators. Specifically, poly(vinyl alcohol) (PVA) nanofiber mats were shown to successfully serve as bioseparators for negatively charged nanoparticles. Nanofibers were electrospun onto gold microelectrodes, which were incorporated into poly(methyl methacrylate) (PMMA) microfluidic devices using UV-assisted thermal bonding. PVA nanofibers functionalized with poly(hexadimethrine bromide) (polybrene) were positively charged and successfully filtered negatively charged liposomes out of a buffer solution, while negatively charged nanofibers functionalized with Poly(methyl vinyl ether-alt-maleic anhydride) (POLY(MVE/MA)) were shown to repel the liposomes. The effect of fiber mat thickness was studied using confocal fluorescence microscopy, determining a quite broad optimal range of thicknesses for specific liposome retention, which simplifies fiber mat production with respect to retention reliability. Finally, it was demonstrated that liposomes bound to positively charged nanofibers could be selectively released using a 4-(2-Hydroxyethyl)piperazine-1-ethanesulfonic acid (HEPES)-sucrose-saline (HSS) solution of pH 9, which dramatically changes the nanofiber zeta potential and renders the positively charged nanofibers negatively charged. This is the first demonstration of functional electrospun nanofibers used to enable sample preparation procedures of isolation and concentration in lab-on-a-chip devices. This has far reaching impact on the ability to integrate functional surfaces and materials into microfluidic devices and to significantly expand their ability toward simple lab-on-a-chip devices.     

Inorganic reinforcement in PET/silica electrospun nanofibers

PET/silica nanocomposite fibers of high quality were fabricated from electrospinning by choosing appropriate surface modification of inorganic fillers, solution properties, and processing conditions. The existence of an immobilized layer around silane-modified silica particles in PET fibers was verified by Fourier transform infrared spectroscopy, the results of which confirm previous thermal analysis studies. The influence of silica particles on the crystal growth during isothermal crystallization as well as the phase structure of the crystallized nanocomposite fibers were examined using differential scanning calorimetry. The PET crystallization rate increases significantly with increasing silica content, which indicates that the silica nanoparticles act as an efficient nucleating agent to facilitate PET crystallization. Using Avrami analysis, for the first time, preferred 1-D crystal growth was confirmed for geometrically confined nanocomposite fibers. Addition of silica particles makes the crystal growth more likely to occur in a 1-D manner.     

Polyaniline-nylon-6 electrospun nanofibers for headspace adsorptive microextraction

A headspace adsorptive microextraction technique was developed using a novel polyaniline-nylon-6 (PANI-N6) nanofiber sheet, fabricated by electrospinning. The homogeneity and the porosity of the prepared PANI-N6 sheet were studied using the scanning electron microscopy (SEM) and nanofibers diameters were found to be around 200 nm. The novel nanofiber sheet was examined as an extracting medium to isolate some selected chlorobenzenes (CBs), as model compounds, from aquatic media. The extracted analytes were desorbed using μL-amounts of solvent and eventually an aliquot of extractant was injected into gas chromatography–mass spectrometry (GC–MS). Various parameters affecting the extraction and desorption processes were optimized. The developed method proved to be convenient and offers sufficient sensitivity and a good reproducibility. Limits of detection achieved for CBs with the developed analytical procedure ranged from 19 to 33 ng L^?1, while limits of quantification were from 50 to 60 ng L^?1. The relative standard deviations (RSD) at a concentration level of 0.1 ng mL^?1 and 1 ng mL^?1 were in the range of 8–14% and 5–11% (n = 3), respectively. The calibration curves of analytes were investigated in the range of 50–1000 ng L^?1 and R² between 0.9739 and 0.9932 were obtained. The developed method was successfully applied to the extraction of selected CBs from tap and river water samples. The relative recovery (RR) percentage obtained for the spiked real water samples at 0.1 ng mL^?1 and 1 ng mL^?1 level were 93–103% and 95–104%, respectively. The whole procedure showed to be conveniently applicable and quite easy to handle.     

Spectroscopic investigation of the composition of electrospun titania nanofibers

We investigate the structure and chemical nature of titania nanofibers synthesized by electrospinning techniques. Fourier transform infrared (FTIR) spectroscopy is used to identify CO₂ clathrates trapped within the nanofiber structures. These molecular species are formed during pyrolysis of the guide polymer. In addition, X‐ray photoelectron spectroscopy (XPS) identifies silicon within the nonwoven sheets. This led us to discover that impurities can be inadvertently incorporated during the electrospinning process from something as simple as a short piece of silicone tubing on a syringe pump. These findings should help advance the field of electrospinning by demonstrating the importance of spectroscopic characterization of materials synthesized by this technique. Copyright © 2006 John Wiley & Sons, Ltd.     

Tensile deformation of electrospun nylon‐6,6 nanofibers

Nylon‐6,6 nanofibers were electrospun at an elongation rate of the order of 1000 s^?1 and a cross‐sectional area reduction of the order of 0.33 × 10⁵. The influence of these process peculiarities on the intrinsic structure and mechanical properties of the electrospun nanofibers is studied in the present work. Individual electrospun nanofibers with an average diameter of 550 nm were collected at take‐up velocities of 5 and 20 m/s and subsequently tested to assess their overall stress–strain characteristics; the testing included an evaluation of Young's modulus and the nanofibers' mechanical strength. The results for the as‐spun nanofibers were compared to the stress–strain characteristics of the melt‐extruded microfibers, which underwent postprocessing. For the nanofibers that were collected at 5 m/s the average elongation‐at‐break was 66%, the mechanical strength was 110 MPa, and Young's modulus was 453 MPa, for take‐up velocity of 20 m/s—61%, 150 and 950 MPa, respectively. The nanofibers displayed α‐crystalline phase (with triclinic cell structure). © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1482–1489, 2006