CPFD modeling of hydrodynamics,combustion and NOx emissions in an industrial CFB boiler

The ultra-low NOx emission requirement (50 mg/m³) brings great challenge to CFB boilers in China. To further tap the NOx abatement potential, full understanding the fundamentals behind CFB boilers is needed. To achieve this, a comprehensive CPFD model is established and verified; gas-solid flow, combustion, and NOx emission behavior in an industrial CFB boiler are elaborated; influences of primary air volume and coal particle size on furnace performance are evaluated. Simulation results indicate that there exists a typical core-annular flow structure in the boiler furnace. Furnace temperature is highest in the bottom dense-phase zone (about 950 °C) and decreases gradually along the furnace height. Oxygen-deficient combustion results in high CO concentration and strong reducing atmosphere in the lower furnace. NOx concentration gradually increases in the bottom furnace, reaches maximum at the elevation of secondary air inlet, and then decreases slightly in the upper furnace. Appropriate decreasing the primary air volume and coal particle size would increase the CO concentration and intensify the in-furnace reducing atmosphere, which favors for NOx reduction and low NOx emission from CFB boilers.     

Accelerating fully resolved simulation of particle-laden flows on heterogeneous computer architectures

An efficient computing framework, namely PFlows, for fully resolved-direct numerical simulations of particle-laden flows was accelerated on NVIDIA General Processing Units (GPUs) and GPU-like accelerator (DCU) cards. The framework is featured as coupling the lattice Boltzmann method for fluid flow with the immersed boundary method for fluid-particle interaction, and the discrete element method for particle collision, using two fixed Eulerian meshes and one moved Lagrangian point mesh, respectively. All the parts are accelerated by a fine-grained parallelism technique using CUDA on GPUs, and further using HIP on DCU cards, i.e., the calculation on each fluid grid, each immersed boundary point, each particle motion, and each pair-particle collision is responsible by one computer thread, respectively. Coalesced memory accesses to LBM distribution functions with the data layout of Structure of Arrays are used to maximize utilization of hardware bandwidth. Parallel reduction with shared memory for data of immersed boundary points is adopted for the sake of reducing access to global memory when integrate particle hydrodynamic force. MPI computing is further used for computing on heterogeneous architectures with multiple CPUs-GPUs/DCUs. The communications between adjacent processors are hidden by overlapping with calculations. Two benchmark cases were conducted for code validation, including a pure fluid flow and a particle-laden flow. The performances on a single accelerator show that a GPU V100 can achieve 7.1–11.1 times speed up, while a single DCU can achieve 5.6–8.8 times speed up compared to a single Xeon CPU chip (32 cores). The performances on multi-accelerators show that parallel efficiency is 0.5–0.8 for weak scaling and 0.68–0.9 for strong scaling on up to 64 DCU cards even for the dense flow (φ = 20%). The peak performance reaches 179 giga lattice updates per second (GLUPS) on 256 DCU cards by using 1 billion grids and 1 million particles. At last, a large-scale simulation of a gas-solid flow with 1.6 billion grids and 1.6 million particles was conducted using only 32 DCU cards. This simulation shows that the present framework is prospective for simulations of large-scale particle-laden flows in the upcoming exascale computing era.     

Fully resolved simulations of viscoelastic suspensions by an efficient immersed boundary-lattice Boltzmann method

An efficient immersed boundary-lattice Boltzmann method (IB-LBM) is proposed for fully resolved simulations of suspended solid particles in viscoelastic flows. Stress LBM based on Giesekus and Oldroyd-B constitutive equation are used to model the viscoelastic stress tensor. A boundary thickening-based direct forcing IB method is adopted to solve the particle–fluid interactions with high accuracy for non-slip boundary conditions. A universal law is proposed to determine the diffusivity constant in a viscoelastic LBM model to balance the numerical accuracy and stability over a wide range of computational parameters. An asynchronous calculation strategy is adopted to further improve the computing efficiency. The method was firstly applicated to the simulation of sedimentation of a single particle and a pair of particles after good validations in cases of the flow past a fixed cylinder and particle migration in a Couette flow against FEM and FVM methods. The determination of the asynchronous calculation strategy and the effect of viscoelastic stress distribution on the settling behaviors of one and two particles are revealed. Subsequently, 504 particles settling in a closed cavity was simulated and the phenomenon that the viscoelastic stress stabilizing the Rayleigh–Taylor instabilities was observed. At last, simulations of a dense flow involving 11001 particles, the largest number of particles to date, were performed to investigate the instability behavior induced by elastic effect under hydrodynamic interactions in a viscoelastic fluid. The elasticity-induced ordering of the particle structures and fluid bubble structures in this dense flow is revealed for the first time. These simulations demonstrate the capability and prospects of the present method for aid in understanding the complex behaviors of viscoelastic particle suspensions.     

Development and implementation of an IOT based instrumentation system for computing performance of a tractor-implement system

A high precision and compact IOT based digital instrumentation setup to measure, display and record various tractor and implement system performance parameters was developed and installed on a 28.3 kW Tractor. The setup was capable of continuous monitoring and wirelessly transmitting tractor-implement performance parameters on a cloud platform such as engine speed, radiator fan speed, fuel consumption, draft, forward speed, lift arm angle, wheel slip, wheel slip, PTO speed, geo-location/position of the tractor, choking of seeds in the implement and vibrations experienced by the implement. For precision measurements, commercial transducers used in the system were calibrated and assessed under both static and dynamic conditions. The average calibration constant for fuel consumption, forward speed, lift arm angle and load cell were 0.00009804 L/pulse, 0.01610306 km/h/pulse, 0.056 mA/degree and 0.2575 mV/kN respectively. The system based on DataTaker DT 85 Data logger connected to a micro-computer through transducers capable of transferring data wirelessly was installed on John Deere 5038 tractor and was tested with a Spatially Modified No-Till Drill in agricultural field with varied implement depth.     

Mixed convective heat transfer characteristics and mechanisms in structured packed beds

The structured packed bed is considered a promising reactor owing to its low pressure drop and good heat transfer performance. In the heat transfer process of thermal storage in packed beds, natural convection plays an important role. To obtain the mixed convective heat transfer characteristics and mechanisms in packed beds, numerical simulations and coupling analyses were carried out in this study on the unsteady process of fluid flow and heat transfer. A three-dimensional model of the flow channel in the packed bed was established, and the Navier–Stokes equations and Laminar model were adopted for the computations. The effects of the driving force on fluid flow around a particle were studied in detail. The differences in velocity and density distributions under different flow directions due to effect of the aiding flow or opposing flow were intuitively demonstrated and quantitatively analyzed. It was found that the driving force strengthens the fluid flow near the particle surface when aiding flow occurs and inhibits the fluid flow when opposing flow occurs. The boundary layer structure was changed by the natural convection, which in turn influences the field synergy angle. For the aiding flow, the coordination between the velocity and density fields is higher than that for the opposing flow. By analysis the effects of physical parameters on mixed convective heat transfer, it is indicated that with an increase in the fluid-solid temperature difference or the particle diameter, or a decrease in the fluid temperature, the strengthening or inhibiting effect of natural convection on the heat transfer became more significant.     

Improved operator comfort and off-road capability through pendulum arm technology

The Nordic forest industry requires just-in-time wood deliveries. Operations must continue regardless of season, weather and terrain. Soil compaction and deep ruts must be avoided while providing high performance and a reasonable working environment for operators.The Xt28 pendulum arm forwarder is a full-size concept forwarder with six hydrostatic propelled wheels on pendulum arms built on a three-piece frame connected with two articulation joints. The Xt28 concept machine was tested according to Skogforsk standard machine tests. Rut depth test focused on soil interaction where rut depth was measured related to number of passes. Machine dynamics were measured using standardized test track with focus on operator comfort.The project proved the potential of pendulum arm technology in off-road transportation. Automatic pendulum arm levelling, equalized ground pressure between wheels and improved operator comfort through reducing adverse vibrations and roll angles, simultaneously reducing dynamic forces transferred to the forest floor. Pendulum arm technology improves travel speed in adverse terrain, providing unparalleled side slope capability and enhanced productivity.     

Preparation of nanosized hollow silica spheres from Na2SiO3 using Fe3O4 nanoparticles as templates

Nanosized hollow silica spheres with average diameters from 43 to 70 nm were prepared by removal of Fe₃O₄ templates with hydrochloric acid from silica-coated Fe₃O₄ core–shell composites. The shells of the hollow silica spheres had nanopores with average diameters of 0.92–1.25 nm. When the silica-coated Fe₃O₄ core–shell composites were prepared at a high pH value or with a low mole ratio of Na₂SiO₃ to Fe₃O₄, the resulting hollow silica spheres consisted of highly porous shells. When the silica-coated Fe₃O₄ core–shell composites were prepared with a high mole ratio of Na₂SiO₃ to Fe₃O₄, the resulting hollow silica spheres had large diameters and thick shells. The release rate of herbicide, ammonium glyphosate, could be tuned by using hollow silica spheres with different shell thicknesses.     

Characterization of summer PM2.5 aerosols from four forest areas in Sichuan,SW China

Aerosol samples were collected over 24 and 12 h to represent day/night aerosol characteristics in forest areas at Ya’an Baima Spring Scenic Area (BM), Panzhihua Cycas National Nature Reserve (PZ), Gongga Mountain National Nature Reserve (GG), and Wolong National Nature Reserve (WL), during the summers of 2010–2012. Mass and chemical component concentrations, including organic carbon, elemental carbon, and inorganic ions (F⁻, Cl⁻, NO₂⁻, NO₃⁻, SO₄²⁻, C₂O₄²⁻, PO₄³⁻, K⁺, Na⁺, Ca²⁺, Mg²⁺, and NH₄⁺), of PM_2.5 aerosols were measured. The average PM_2.5 concentrations for 24 h were 72.42, 104.89, 20.55, and 29.19 μg/m³ at BM, PZ, GG, and WL, respectively. Organic matter accounted for 38.0–49.3%, while elemental carbon accounted for 2.0–5.7% of PM_2.5 mass. The sum concentrations of SO₄²⁻, NH₄⁺, and NO₃⁻ accounted for 23.0%, 17.4%, 22.1%, and 30.5% of PM_2.5 mass at BM, PZ, GG, and WL, respectively. Soil dust was also an important source of PM_2.5, accounting for 6.3%, 17.0%, 10.4%, and 19.1% of PM_2.5 mass at BM, PZ, GG, and WL, respectively. These reconstructed masses accounted for 75.9–102.0% of PM_2.5 mass from the four forest areas of SW China.     

Controllable hydrothermal synthesis of star-shaped Sr3Fe2(OH)12 assemblies and their thermal decomposition and magnetic properties

Pure phase star-shaped hydrogarnet Sr₃Fe₂(OH)₁₂ assemblies were synthesized by a mild hydrothermal method (210 °C, 12 h), and the effects of the preparation conditions on the phase composition of the product were investigated. It was found that the impurity phases could be decreased or eliminated by increasing the molar ratio of Sr²⁺ to Fe³⁺, and that high temperatures favored the formation of Sr₃Fe₂(OH)₁₂ and reduced the concentration of CO₃^2–-containing byproducts. The thermal decomposition of the star-shaped Sr₃Fe₂(OH)₁₂ assemblies was examined, and the results showed that the dehydration process at higher temperatures is accompanied by the formation of SrFeO_3–δ. Above 655 °C, a solid state reaction between the SrFeO_3–δ and Sr(OH)₂ or SrCO₃ results in the formation of Sr₄Fe₃O_10–δ.The magnetic properties of the as-synthesized Sr₃Fe₂(OH)₁₂ and of samples calcined at different temperatures were assessed. A sample calcined at 575 °C exhibited greatly enhanced ferromagnetic properties, with a remanent magnetization of 1.28 emu/g and a coercivity of 4522.1 Oe at room temperature.     

Preparation of calcium sulfate whiskers from FGD gypsum via hydrothermal crystallization in the H2SO4–NaCl–H2O system

Little attention has thus far been paid to the potential effect of solution composition on the hydrothermal crystallization of calcium sulfate whiskers prepared from flue-gas desulfurization (FGD) gypsum. When purified FGD gypsum was used as raw material, the morphology and phase structure of the hydrothermal products grown in pure water, H₂SO₄–H₂O, NaCl–H₂O, and H₂SO₄–NaCl–H₂O solutions as well as the solubility of purified FGD gypsum in these solutions were investigated. The results indicate that calcium sulfate whiskers grow favorably in the H₂SO₄–NaCl–H₂O system. When prepared using 10–70 g NaCl/kg gypsum −0.01 M H₂SO₄–H₂O at 130 °C for 60 min, the obtained calcium sulfate whiskers had diameters ranging from 3 to 5 μm and lengths from 200 to 600 μm, and their phase structure was calcium sulfate hemihydrate (HH). Opposing effects of sulfuric acid and sodium chloride on the solubility of the purified FGD gypsum were observed. With the co-presence of sulfuric acid and sodium chloride in the reaction solution, the concentrations of Ca²⁺ and SO₄²⁻ can be kept relatively stable, which implies that the crystallization of the hydrothermal products can be controlled by changing the concentrations of sulfuric acid and sodium chloride.     

Seasonal variations and sources of mass and chemical composition for PM10 aerosol in Hangzhou,China

Aerosol observation was conducted for four seasons from September 2001 to August 2002 at five sampling sites in Hangzhou, South China, on PM10 mass, 22 elements （Na, Mg, AI, Si, P, S, K, Ca, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, As. Se, Br, Cd, Ba, and Pb）, 5 major ions （F^-, Cl^ , NO3^-, SO4^2- , and NH4^＋）, and organic and elemental carbon （OC and EC）, showing that PM10 mass ranged from 46.7 to 270.8 μg/m^3, with an annual average of 119.2 μg/m^3. Na, AI, Si, S, K, Ca, and Fe were the most abundant elements in PM10, most of S being in the form of SO4^2- . SO4^2-, NO3^-, and NH4^＋ were the major ions, which contributed to about 20% of the PM10 mass. The mean seasonal concentrations for SO4^2- , averaged over all sites, were found to be 18.0, 18.5, 24,Z and 21.4 μg/m^3, for spring, summer, autumn, and winter, respectively, while the corresponding loadings for NO3^- were 7.2, 4.7, 7.1, and 11.2 μg/m^3, and for NH4^＋ were 6.0, 5.9, 8.2, and 9.3 μg/m^3, in the form mostly of NH4NO3 in spring, autumn, and winter, and mostly of （NH4）2SO4 in summer. The low NO3^-/SO4^2- ratio found indicates coal combustion as the major source throughout the year. The mean annual concentrations of OC and EC in PM10 were found to be 21.4, and 4.1 μg/m^3, respectively. Material balance calculation indicated that fugitive dust, the secondary aerosol, and carbonaceous matter were the most abundant species in PM10 for the four seasons, as is characteristic for cities in South China.     

Preparation of FeCo-, FeNi- and NiCo-alloy coated cenosphere composites by heterogeneous precipitation

Precursors of binary alloy (Fe_1/2Co_1/2, Fe_1/2Ni_1/2, Ni_1/2Co_1/2, hereinafter referred to as FeCo, FeNi, NiCo) coated cenospheres were prepared by heterogeneous precipitation under optimized conditions. Magnetic binary alloy coated cenosphere composites with core–shell structure were subsequently obtained by thermal reduction of the as-prepared precursors at 700 °C for 2 h under H₂/N₂ atmosphere. The results showed that the alloy coatings were uniform and the binary alloy coated cenosphere composites basically retained the spherical morphology, suggesting that the thickness of the alloy coating could be adjusted to fabricate core–shell composites with multilayer structures. The composites exhibited higher coercivity than the pure alloy powders, and could therefore be used for high-performance functional materials and devices.     

Influence of disodium hydrogen phosphate dodecahydrate on hydrothermal formation of hemihydrate calcium sulfate whiskers

The influence of Na₂HPO₄·12H₂O on the hydrothermal formation of hemihydrate calcium sulfate (CaSO₄·0.5H₂O) whiskers from dihydrate calcium sulfate (CaSO₄·2H₂O) at 135 °C was investigated. Experimental results indicate that the addition of phosphorus accelerates the hydrothermal conversion of CaSO₄·2H₂O to CaSO₄·0.5H₂O via the formation of Ca₃(PO₄)₂ and produces CaSO₄·0.5H₂O whiskers with thinner diameters and shorter lengths. Compared with the blank experiment without Na₂HPO₄·12H₂O, the existence of minor amounts (8.65 × 10⁻⁴–4.36 × 10⁻³ mol/L) of Na₂HPO₄·12H₂O led to a decrease in the diameter of CaSO₄·0.5H₂O whiskers from 1.0–10.0 to 0.5–2.0 μm and lengths from 70–300 to 50–200 μm.     

Magnetic and electrochemical behavior of rhombohedral α-Fe2O3 nanoparticles with (1 0 4) dominant facets

Uniform rhombohedral α-Fe₂O₃ nanoparticles, ～60 nm in size, were synthesized via a triphenylphosphine-assisted hydrothermal method. Scanning electron micrograph (SEM) and transmission electron micrograph (TEM) analyses showed that the as-synthesized rhombohedral nanoparticles were enclosed by six (1 0 4) planes. The concentration of triphenylphosphine played an important role in morphological evolution of the α-Fe₂O₃ nanoparticles. The as-prepared rhombohedral nanoparticles possessed remanent magnetization M_r of 2.6 × 10^?3 emu/g and coercivity H_C of 2.05 Oe, both lower than those of other α-Fe₂O₃ particles with similar size, indicating their potential applications as superparamagnetic precursor materials. Furthermore, these rhombohedral α-Fe₂O₃ nanoparticles exhibited good sensor capability toward H₂O₂ with a linear response in the concentration range of 2–20 mM.     

Hydrothermal synthesis of Mn-Zn ferrites from spent alkaline Zn-Mn batteries

Nanocrystalline Mn-Zn ferrites （Mno.GZno.4Fe204） with particle size of 12 nm were synthesized hydrotherreally using spent alkaline Zn-Mn batteries, and accompanied by a study of the influencing factors. The nanocrystals were examined by powder X-ray diffraction （XRD） for crystalline phase identification, and scanning electron microscopy （SEM） for grain morphology. The relationship between concentration of Fe（II）, Mn（II）, and Zn（II） and pH value was obtained through thermodynamic analysis of the Fe（II）-Mn（II）-Zn（II）-NaOH-H2O system. The results showed that all ions were precipitated completely at a pH value of 10-11. The optimal preparation conditions are： co-precipitation pH of 10.5, temperature of 200 ℃ and time of 9 h.     

Micro fibrous entrapped ZnO-CaO/A1203 for high efficiency hydrogen production via methanol steam reforming

Sinter-locked microfibrous networks consisting of -3 vol.% of 8 p.m （dia.） nickel microfibers have been utilized to entrap -30vo1.% of 100-200 μm dia. porous AI203. ZnO and CaO were then highly dispersed onto the pore surface of entrapped A1203 by the incipient wetness impregnation method. Due to the unique combination of surface area, pore size/particle size, thermal conductivity, and void volume, the resulting microfibrous catalyst composites provided significant improvement of catalytic bed reactivity and utilization efficiency when used in methanol steam reforming. Roughly 260 mL/min of reformate, comprising 〉70% H2, 〈5% CO and trace CH4, with 〉97% methanol conversion, could be produced in a I cm3 bed volume of our novel microfihrous entrapped ZnO-CaO/Al2O3 catalyst composite at 470℃ with a high weight hourly space velocity （WHSV） of 15 h-1 using steam/methanol （1.3/1） mixture as feedstock. Compared to a packed bed of 100-200μm ZnO-CaO/Al2O3, our composite bed provided a doubling of the reactor throughput with a halving of catalyst usage.     

Hydrothermal growth of octahedral Fe3O4 crystals

This paper reports the growth of octahedral magnetic Fe3O4 particles from iron powders via a simple alkaline hydrothermal process. The chemical compositions and morphologies of the as-grown Fe3O4 particles were characterized by X-ray diffraction （XRD）, X-ray photoelectron spectra （XPS）, and scanning electron microscopy （SEM）. Structure characterization showed that the phase structure of the prepared particles evolved from α-Fe to pure Fe3O4 with increasing concentration of KOH, indicating the important role of KOH concentration on the formation of the magnetite octahedron. The magnetic properties of samples were also studied by means of a vibrating sample magnetometer （VSM）. The pure magnetite Fe3O4 octahedrons exhibited a relatively high saturation magnetization of 96.7 emu/g.     

Fabrication of magnetic nanosized γ-FeNi-coated ceramic core–shell microspheres by heterogeneous precipitation and thermal reduction

Precursors with NiCO₃·2Ni(OH)₂·2H₂O- and Fe₂O₃·nH₂O-coated alumina, graphite and cenosphere were synthesized by precipitation using ferrous sulfate, nickel sulfate, ammonium bicarbonate, alumina, graphite and cenosphere as the main starting materials. Magnetic γ-FeNi-coated alumina, graphite and cenosphere core–shell structural microspheres were subsequently prepared by thermal reduction of the as-prepared precursors at 600 °C for 2 h. Precipitation parameters, e.g. concentration of ceramic micropowders (10 g/L), sulfate solution (0.2 mol/L), rate of adding reactants (3 mL/min) and pH value were optimized by a trial-and-error method. Powders of the precursors and the resulting coating of γ-FeNi with grain size below 40 nm on alumina, graphite and cenosphere microspheres were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The magnetic properties of the nanosize γ-FeNi-coated alumina, graphite and cenosphere microspheres were measured by vibrating sample magnetometer (VSM). The results show that the core–shell structural γ-FeNi-coated ceramic microspheres exhibited higher coercivity than pure γ-FeNi powders, indicating that these materials can be used for high-performance functional materials and devices.     

Tribological and tribochemical properties of magnetite nanoflakes as additives in oil lubricants

This detailed the tribological and tribochemical properties of magnetite (Fe₃O₄) nanoflakes used as additives in ^#40 base oil in a four-ball tribo-tester. The average friction coefficient of the friction pair for lubricant containing the Fe₃O₄ nanoflakes of 1.5 wt% as a lubricant additive in the base oil is decreased by 18.06% compared to that of solely base oil. The chemical composition of base oil with the Fe₃O₄ nanoflake additives did not change during the 48-h friction assessment. The decreased saturation magnetization and increased coercivity of magnetite nanoflakes occurred due to the distortion of the basal planes and the presence of hematite (α-Fe₂O₃) generated by the tribochemical reactions during the friction process. The multi-layer low-shear-stress tribochemical lubrication films on the surface of the friction pair could form because the nanoflake particles arrange and adhere onto the surface of the friction pair in an orderly manner, and the tribochemical reactions of the friction pair in the presence of the nanoflakes occur as Fe → FeO → Fe₃O₄ → γ-FeOOH → γ-Fe₂O₃ → α-Fe₂O₃. The formation of the films can improve the tribological properties.     

碳钢表面微弧氧化膜的制备及摩擦磨损性能研究

在碳钢表面利用微弧氧化技术分别在以铝酸盐和硅酸盐为主的电解液体系中制备了氧化膜.用扫描电子显微镜(SEM)、能谱仪(EDS)和X射线衍射仪(XRD)研究了两种氧化膜的结构、元素含量及分布和相组成;用往复摩擦试验机评价了氧化膜的摩擦磨损性能,并对膜层和对偶表面的磨痕进行了表征.结果表明:铝酸盐体系中制得的微弧氧化膜主要由Fe3O4和铁铝尖晶石(Fe Al2O4)组成,而硅酸盐体系制得的微弧氧化膜成膜元素为Fe、Si和O,并且以非晶态存在.干摩擦条件下,铝酸盐体系中制备的微弧氧化膜具有比硅酸盐体系中制备的微弧氧化膜更低的摩擦系数和磨损率,这是由于铝酸盐中制备的氧化膜含有的Fe3O4在摩擦过程中向对偶发生了一定程度的转移,起到了减摩抗磨的作用.