CaO-MgO@CoFe_2O_4磁性固体碱的制备及其大豆油酯交换反应催化性能

以草酸盐为前驱体采用两步法制备了一种以CaO-MgO作为活性组分,以CoFe_2O_4作为磁核的磁性固体碱催化剂,并用于大豆油与甲醇的酯交换反应合成生物柴油。对制备的磁性固体碱催化剂进行了磁滞回线、X-射线衍射(XRD)、CO_2-TPD及透射电镜(TEM)表征。考察了不同核壳物质的量比、焙烧温度、反应温度、反应时间、醇油物质的量比以及催化剂用量等因素对大豆油转化为生物柴油产率的影响。结果表明,采用核壳物质的量比为1∶6、焙烧温度为700℃所制备的CaO-MgO@CoFe_2O_4催化剂,当醇油物质的量比为12、催化剂用量为大豆油质量的1.0%时,在65℃下反应时间3 h,生物柴油收率高达97.1%。该催化剂具有较好的重复利用性能,重复利用四次后生物柴油的收率仍可达90%。     

Biodiesel Production via the Transesterification of Soybean Oil Using Waste Starfish (Asterina pectinifera)

Calcined waste starfish was used as a base catalyst for the production of biodiesel from soybean oil for the first time. A batch reactor was used for the transesterification reaction. The thermal characteristics and crystal structures of the waste starfish were investigated by thermo-gravimetric analysis and X-ray diffraction. The biodiesel yield was determined by measuring the content of fatty acid methyl esters (FAME). The calcination temperature appeared to be a very important parameter affecting the catalytic activity. The starfish-derived catalyst calcined at 750 °C or higher exhibited high activity for the transesterification reaction. The FAME content increased with increasing catalyst dose and methanol-over-oil ratio.     

Synthesis of biodiesel over ZnO/Ca(OH)2/KF catalyst prepared by the grinding method

A novel ZnO/Ca(OH)₂/KF solid base catalyst was prepared by the grinding method and applied to biodiesel synthesis by the transesterification of soybean oil. The effect of various parameters such as KF molar amount, calcination temperature, the amount of catalyst, molar ratio of methanol to oil, reaction temperature, and time on the activity of the catalyst were investigated. The catalysts were characterized by several techniques of thermogravimetry/derivative thermogravimetry, X–ray diffraction, Hammett indicator method, and scanning electron microscopy. The analysis results indicated that the KF interacted with Ca(OH)₂ and formed KCaF₃ phase before calcination of the catalyst. The formed KCaF₃ crystal phase was the main catalytic active component for the catalyst activity. In addition, the basicity of ZnO/Ca(OH)₂/KF was greatly influenced by the different calcination temperates, and the catalyst activity was correlated closely with the basicity. A desired biodiesel yield of 97.6 % was obtained at catalyst amount of 3 %, methanol/oil of 12:1, and reaction time of 1.5 h at 65 °C.     

基于氯化镁饱和溶液中固定化脂肪酶Lipozyme TL IM催化光皮树油脂合成生物柴油

基于氯化镁饱和溶液反应体系中,对采用固定化脂肪酶Lipozyme TL IM催化光皮树油脂转化为生物柴油的工艺进行了研究。考察了固定化脂肪酶Lipozyme TL IM催化光皮树油转酯化的工艺中甲醇的用量、固定化脂肪酶的添加量、摇床的转速和反应时间对生物柴油产率的影响。实验结果表明,采用氯化镁饱和溶液反应体系,在醇油摩尔比为3∶1,固定化酶Lipozyme TL IM用量为光皮树油质量的20%,摇床转速为150 r/min,反应8 h时,生物柴油产率最高,达到86.5%。与传统的三步甲醇醇解或者有机溶剂反应体系比较,采用的氯化镁饱和溶液体系的酶稳定性更好,反应效率更高,有效地解决了酶在甲醇中失活的问题,生产成本低,可成为生产生物柴油的新工艺。     

Production of biodiesel through transesterification of soybean oil using ZIF-8@GO doped with sodium and potassium catalyst

One pot encapsulating (hydrothermal) method was used to synthesize ZIF-8@GO hybrid nanocomposites. Na/ZIF-8@GO doped with potassium were synthesized by the hydrothermal treatment of ZIF-8@GO precursor with a 10 M alkali solution containing both NaOH and KOH. The final product (KNa/ZIF-8@GO) was characterized by FTIR, XRD, BET, TGA, and SEM. The structure of graphene oxide remains intact following various modifications, as shown by absorption–desorption analysis, while spectral techniques indicate successful immobilization of the neat ZIF-8 between the GO sheets. Furthermore, soybean oil has been used as the feedstock in the preparation of biodiesel by KNa/ZIF-8@GO-catalyzed transesterification process. The effects of various reaction parameters, including methanol/oil molar ratio, reaction time, catalyst mass, and reaction temperature were investigated. A remarkable conversion of 98% was obtained using a 8% (wt/wt oil) of KNa/ZIF-8@GO catalyst, methanol/oil molar ratio of 18 : 1, and reflux temperature of methanol over a period of 8 h. The solid catalyst can be reused over at least three cycles under mild reaction conditions.

     

固体碱催化剂K_2CO_3/Al_2O_3的制备及其催化餐饮废油制生物柴油的性能

采用浸渍法制备了K2CO3/Al2O3固体碱催化剂,考察了活性组分负载量、焙烧温度、焙烧时间等制备条件对催化剂在催化餐饮废油合成生物柴油的酯交换反应中催化活性的影响,并对其进行了FT-IR、XRD、TG-DTG、SEM和BET表征分析。实验结果表明,所制备的催化剂在催化餐饮废油合成生物柴油的酯交换反应中表现出良好的活性,在活性组分K2CO3负载量为50%、焙烧温度500℃、焙烧时间3 h的条件下制备的催化剂催化酯交换反应时,生物柴油产率可达86.70%。催化剂表征结果显示,K2CO3/Al2O3催化活性是因K2CO3与Al2O3经高温焙烧产生新的晶相有关。催化剂重复使用4次,生物柴油产率仍在75%以上。制得的生物柴油产品质量达到国家生物柴油B100标准。     

原位共沉淀法制备NiMg(Al)O/γ-Al2O3催化剂及其酯交换性能

以γ-Al₂O₃为载体通过原位共沉淀法制备NiMgAl-LDHs/γ-Al₂O₃,经焙烧后得到NiMg（Al）O/γ-Al₂O₃催化剂,通过TG-DTG、XRD、SEM、BET、FT-IR、CO₂-TPD等手段对催化剂进行了表征,并对其在酯交换制备生物柴油反应中的催化性能进行了研究。结果表明,NiMgAl-LDHs和NiMg（Al）O成功在γ-Al₂O₃内孔表面生长,并有良好的结合度。催化剂对酯交换具有很高的催化活性;在醇油物质的量比为12：1的条件下反应3 h,生物柴油产率为95%,重复使用七次后,生物柴油产率仍然在82%以上。     

多频超声反应槽连续强化酸化油酯交换制备生物柴油研究

以平均酸值高达33.07 mgKOH/g不可食用的廉价酸化油为原料,利用自行设计的多频超声溢流槽连续强化酯交换反应生物柴油生产装置,先后经预酯化、酯交换两步反应,高效、低耗的制备生物柴油。主要考察了室温下物料流量(停留时间)、超声功率、超声频率及组合、KOH用量、醇油物质的量比对酯交换反应的影响及单位产品能耗。结果表明,多频组合超声辐射比单频更有利于生物柴油的制备;预酯化后的油料在流量为25 L/h(物料停留时间为54 min),催化剂(KOH)用量为1.2%(质量分数),醇油物质的量比为6∶1和各反应槽功率为200 W的条件下,甲酯产率达96.83%。50 L废弃酸化油能制得符合国标GB19147—2009的生物柴油48L,整个生物柴油制备过程总耗时和总耗电量仅为8.667 h、5.42 kWh。     

Utilisation of Non-Edible Source (Pongamia pinnata Seeds Shells) for Producing Methyl Esters as Cleaner Fuel in the Presence of a Novel Heterogeneous Catalyst Synthesized from Waste Eggshells

Waste eggshells were considered for synthesising a precursor (CaO) for a heterogeneous catalyst, further impregnated by alkali caesium oxide (Cs₂O). The following techniques were used to characterise the synthesised catalysts: X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and Temperature Programmed Desorption (CO₂-TPD). The synthesised catalyst revealed its suitability for transesterification to produce biodiesel. The biodiesel production process was optimised, and it showed that the optimal biodiesel yield is 93.59%. The optimal set of process parameters is process temperature 80 °C, process time 90 min, methanol-to-oil molar ratio 8 and catalyst loading 3 wt.%. It has been found that the high basicity of the catalyst tends to give a high biodiesel yield at low methanol-to-oil ratio 8 when the reaction time is also less (90 min). The fuel properties of biodiesel also satisfied the standard limits defined by ASTM and the EN standards. Thus, the synthesised catalyst from waste eggshells is highly active, improved the biodiesel production conditions and PPSS oil is a potential nonedible source.     

Production of biodiesel fuel by transesterification of rapeseed oil

Fatty acid methyl esters (FAMEs) show large potential applications as diesel substitutes, also known as biodiesel fuel. Biodiesel fuel as renewable energy is an alternative that can reduce energy dependence on petroleum as well as air pollution. Several processes for the production of biodiesel fuel have been developed. Transesterification processes under alkali catalysis with short-chain alcohols give high yields of methyl esters in short reaction times. We investigated transesterification of rapeseed oil to produce the FAMEs. Experimental reaction conditions were molar ratio of oil to alcohol, concentration of catalyst, type of catalyst, reaction time, and temperature. The conversion ratio of rapeseed oil was enhanced by the alcohol:oil mixing ratio and the reaction temperature.     

两相溶剂萃取黄连木籽油制备生物柴油

以黄连木籽为原料,采用乙醇/异己烷两相不互溶溶剂对其进行萃取处理.考察了乙醇／异己烷体积比、萃取温度和萃取时间对萃取过程的影响.通过实验确定最佳的萃取条件为,黄连木仁粉50 g,乙醇异己烷总体积300 mL,乙醇/异己烷体积比为50∶50,萃取温度40℃,萃取时间30 min.在此条件下,黄连木籽油出油率达到99.5％...     

造纸白泥催化花生油与甲醇酯交换的特性研究

从催化剂用量、酯交换温度及时间、醇油物质的量比等影响因素出发,并借助热重、X射线荧光光谱、X射线衍射、氮气吸附与哈米特指示剂等催化剂表征手段,研究造纸白泥催化花生油与甲醇的酯交换特性.造纸白泥通过800 ℃煅烧-常温水合-600 ℃活化处理后,成分以CaO为主、比表面积为7.28 m²/g、碱性强度为9.8相似文献   

双核碱性离子液体催化棉籽油酯交换制备生物柴油

采用两步法制备了五种新型咪唑类碱性双核功能化离子液体化合物,并考察了对棉籽油酯交换制备生物柴油的催化性能。结果表明,咪唑类碱性双核功能化离子液体具有很好的催化活性,其催化活性与阳离子中碳链长度有关。其中,双-(3-甲基-1-咪唑)亚乙基双氢氧化物离子液体的催化活性最好。催化剂量、反应时间、反应温度及醇油比对生物柴油中脂肪酸甲酯含量及选择性影响的研究发现,在催化剂用量为0.4%(质量分数),醇油摩尔比为12,反应温度为55℃,反应时间为4 h时,脂肪酸甲酯的含量和选择性分别达98.5%和99.9%。催化剂7次循环后,产物中脂肪酸甲酯含量仍达到96.2%,单甘酯和双甘酯的含量很少,表明该催化剂重复使用良好。     

棉籽现场碱催化转酯化联产生物柴油和无毒棉粕

通过棉籽现场碱催化转酯化联产生物柴油和无毒棉粕,考察了棉仁中水的质量分数、粒径对产物中脂肪酸甲酯（FAME）的质量分数和棉粕中游离棉酚（FG）质量分数的影响;对反应过程中的醇油摩尔比、反应时间、催化剂用量、反应温度进行了单因素和正交实验考察。实验得到的反应适宜条件为,棉仁含水量在1.92%左右,棉仁粒径小于0.335mm,反应醇油摩尔比135∶1,反应3h,甲醇中氢氧化钠浓度0.10mol/L,反应温度30℃。在上述反应条件下,反应产物中甲酯的质量分数可达97%,棉粕中游离棉酚的质量分数为0.031%,低于FAO规定的国际标准。     

Optimization of biodiesel production from castor oil

The transesterification of castor oil with ethanol in the presence of sodium ethoxide as catalyst is an exceptional option for the Brazilian biodiesel production, because the castor nut is quite available in the country. Chemically, its oil contains about 90% of ricinoleic acid that gives to the oil some beneficial characteristics such as its alcohol solubility at 30°C. The transesterification variables studied in this work were reaction temperature, catalyst concentration and alcohol oil molar ratio. Through a star configuration experimental design with central points, this study shows that it is possible to achieve the same conversion of esters carrying out the transesterification reaction with a smaller alcohol quantity, and a new methodology was developed to obtain high purity biodiesel.     

The Obtaining Biodiesel from Used Vegetable Oil and Animal Waste Oil by Two Stages Transesterification Reaction

The biodiesel was obtained from used vegetable oil (UVO) and animal waste oil (AWO) by the two stages transesterification reaction. Also chemical and technical properties of feed and products were determined. Conditions of transesterification reaction for each of the oil samples were determined as a result of several sets of experiments. The suitable conditions of transesterification reaction were the following. Hereto a molar ratio of oil: methanol: catalyst was 1: 6: 1/40, for 30 min, at temperature of 600°C. To obtain biodiesel directly by the one stage transesterification, in case of using UVO sample, when the acidity number of feed oil had to less than 3 mg KOH/g. The biodiesel from UVO and AWO was prepared by mixing 5, 10, 20% of volume in the summer and winter diesel fuel. However, the product from mixture of UVO and winter diesel fuel met the technique requirements both of winter and summer diesel fuel, but the product from mixture of AWO and summer diesel fuel did not satisfy technical requirements of diesel fuel.     

Enzymatic Synthesis of Biodiesel via Alcoholysis of Palm Oil

The enzymatic alcoholysis of crude palm oil with methanol and ethanol was investigated using commercial immobilized lipases (Lipozyme RM IM, Lipozyme TL IM). The effect of alcohol (methanol or ethanol), molar ratio of alcohol to crude palm oil, and temperature on biodiesel production was determined. The best ethyl ester yield was about 25 wt.% and was obtained with ethanol/oil molar ratio of 3.0, temperature of 50 °C, enzyme concentration of 3.0 wt.%, and stepwise addition of the alcohol after 4 h of reaction. Experiments with 1 and 3 wt.% of KOH and 3 wt.% of MgO were carried out to compare their catalytic behavior with the enzymatic transesterification results. The commercial immobilized lipase, Lipozyme TL IM, showed the best catalytic performance.     

Clean synthesis of biodiesel over solid acid catalysts of sulfonated mesopolymers

FDU-15-SO₃H, a solid acid material prepared from the sulfonation of FDU-15 mesoporous polymer, has been demonstrated to serve as an efficient catalyst in the esterification of palmitic acid with methanol as well as in the transesterification of fatty acid-edible oil mixture. FDU-15-SO₃H achieved an acid conversion of 99.0% when the esterification was carried out at 343 K with a methanol/palmitic acid molar ratio of 6:1 and 5 wt% catalyst loading. It was capable of giving 99.0% yield of fatty acid methyl esters (FAME) when the transesterification of soybean oil was performed at 413 K and the methanol/oil weight ratio of 1:1. FDU-15-SO₃H was further applied to the transesterification/esterification of the oil mixtures with a varying ratio of soybean oil to palmitic acid, which simulated the feedstock with a high content of free fatty acids. The yield of FAME reached 95% for the oil mixtures containing 30 wt% palmitic acid. This indicated the sulfonated mesopolymer was a potential catalyst for clean synthesis of fuel alternative of biodiesel from the waste oil without further purification.     

Biodiesel Production from Integration Between Reaction and Separation System: Reactive Distillation Process

Biodiesel is a clean burning fuel derived from a renewable feedstock such as vegetable oil or animal fat. It is biodegradable, non-inflammable, non-toxic, and produces lesser carbon monoxide, sulfur dioxide, and unburned hydrocarbons than petroleum-based fuel. The purpose of the present work is to present an efficient process using reactive distillation columns applied to biodiesel production. Reactive distillation is the simultaneous implementation of reaction and separation within a single unit of column. Nowadays, it is appropriately called “Intensified Process”. This combined operation is especially suited for the chemical reaction limited by equilibrium constraints, since one or more of the products of the reaction are continuously separated from the reactants. This work presents the biodiesel production from soybean oil and bioethanol by reactive distillation. Different variables affect the conventional biodiesel production process such as: catalyst concentration, reaction temperature, level of agitation, ethanol/soybean oil molar ratio, reaction time, and raw material type. In this study, the experimental design was used to optimize the following process variables: the catalyst concentration (from 0.5 wt.% to 1.5 wt.%), the ethanol/soybean oil molar ratio (from 3:1 to 9:1). The reactive column reflux rate was 83 ml/min, and the reaction time was 6 min.     

Alkali Hydrothermal Synthesis of Na0.1Ca0.9TiO3 Nanorods as Heterogeneous Catalyst for Transesterification of Camelina Sativa Oil to Biodiesel

Orthorhombic perovskite Na_0.1Ca_0.9TiO₃ nanorods were synthesized at low calcination temperature via alkali hydrothermal synthesis. The synthesized nanorods exhibits a square based prism morphology, with a width and length of 200–500 nm and 2–3 μm respectively. The structural, textural and basic characteristics of the catalyst were examined by SEM, TEM, XRD and BET. The growth direction of the nanorods was confirmed to be along the long symmetry [110] zone axis and the exterior surfaces are found to be polar (110) and (002) with either Ti or Ca exposed in those facets. The catalytic activity of the nanorods was investigated for the transesterification of the low-input Camelina Sativa oil and methanol to give the fatty acid methyl ester (FAME). Effects of important reaction parameters such as methanol to oil molar ratio, catalyst dosage, reaction temperature and reaction time on oil conversion were examined. Optimized biodiesel yield of 93 % was achieved with catalyst dosage of 6 % w/w, methanol to oil molar ratio of 36:1 at reaction temperature of 60 °C for 8 h.