风沙冲击作用下涂层与基体界面应力、位移及破坏机理研究

应用界面力学镜像点法及断裂力学理论分析了风沙冲击作用下钢结构表面涂层与基体的界面问题。分析结果表明:冲击角度一定时,界面应力随着冲击速度的增大而增大;冲击速度一定时,界面正应力在冲击点附近较大,在冲击角度为45°时最大;界面切应力在冲击角度为30°时达到最大;冲击角度一定时界面位移随着冲击速度的增大而增大,界面水平位移在冲击角度为30°时最大,冲击速度一定时界面垂直位移随着冲击角度的增大而增大。界面破坏机理是因为界面存在应力集中现象,易发生破坏,切向破坏较为严重。     

风沙环境下钢结构涂层的冲蚀磨损力学性能研究

针对钢结构涂层耐久性受风沙侵蚀和劣化问题,在研究风沙环境特征和钢结构涂层力学性能的基础上,利用接触理论和LS-DYNA有限元分析程序分析了涂层受冲蚀时的最大接触动力、最大接触半径、最大接触应力,并分析了应力场分布规律和屈服极限风沙流速度。分析结果表明：最大接触动力、最大接触半径、最大法向动应力随冲蚀速度和角度的增加而增大,当冲蚀速度、角度分别为35m/s、90°时,其达到最大值4.09×10-2N、4.24×10-5m、1.08×107Pa;最大切向动应力随冲蚀角度的增加而减小,当冲蚀速度为35m/s 时,冲蚀角度为5°和90°时对应的应力分别为9.36×107Pa 和0;得到了涂层表面和内部应力场,在对称轴0.56z a=处,剪应力最大值0.277 pτ=1max 0,剪应力最大值点即是材料接触流动的起始点,因此可预计塑性流动将在涂层表面下方开始发生;当垂直冲蚀时涂层材料不屈服的极限射流速度为18m/s。     

涂层/基体体系的界面应力分析

针对热防护涂层的承载特征,建立了涂层、基体体系的平面应变模型.以均匀应变差比拟热膨胀失配,基于最小功原理,推导了完整涂层/基体界面应力的级数解.分析结果表明,在自由端面附近,界面应力集中明显,其峰值达到了与涂层内拉应力相当的量级.涂层膨胀或收缩,界面正应力分别呈现压应力或拉应力状态,界面剪应力也发生方向交变.     

风沙粒子冲击钢结构涂层力学行为的理论与有限元分析

利用接触力学理论和三维有限元分析了钢结构受到风沙粒子冲击后其涂层表面接触区应力、涂层内部应力、涂层与基体界面上应力的分布规律。分析结果表明:涂层表面径向应力在接触中心出现最大压应力,在接触区边缘出现最大拉应力,且在接触区边缘易发生环状撕裂破坏;在涂层内部,涂层对Z向应力的承受力较好;涂层内部剪应力的最大值出现在碰撞接触点的左下方和右下方,这两个位置易受到剪切破坏,在接触点和剪应力最大值之间的剪应力变化速度较大;涂层与基体界面上r/h为0~0.4时,Z向应力变化较小;在r/h为0.4~1时,Z向应力剧烈减小;r/h1时,Z向应力基本保持不变;涂层与基体界面上剪应力最大值出现在冲击点附近,且冲击点附近剪应力变化较大,易引起剪切撕裂破坏。     

风沙环境下钢结构表面涂层冲蚀行为与侵蚀机理研究

风沙环境的侵蚀和劣化作用严重影响着基础设施的安全耐久性.本文根据风沙环境特点,利用气流挟沙喷射法对钢结构涂层进行冲蚀试验,研究了涂层在风沙环境下的冲蚀磨损特性、冲蚀行为和侵蚀机理.结果表明:涂层磨损量随沙剂量和冲蚀速度的增加而增加;侵蚀机理为在低角度冲蚀下,涂层主要受微切削作用,而在高角度冲蚀下,主要受冲蚀挤压变形作用,由于涂层强度低而韧性较好,其在低角度冲蚀下的磨损更为严重.     

钢结构表面涂层受风沙冲蚀机理和评价方法

内蒙古中西部地区钢结构表面涂层受风沙冲蚀磨损严重.在模拟钢结构涂层受风沙冲蚀磨损试验的基础上,应用扫描电子显微镜(SEM)观测涂层在不同冲蚀条件下的冲蚀磨损部位微观形貌,分析涂层材料受风沙冲蚀磨损的损伤机理,提出了评价涂层冲蚀磨损程度的计算方法.结果表明:低角度冲蚀时微切削作用占主导,硬度起决定作用,高角度冲蚀时挤压变形占主导,柔韧性起决定作用,由于涂层硬度较低,柔韧性好,所以高角度时涂层的耐冲蚀性能较好;最大冲蚀磨损失重量出现在45°左右,是由于该材料具有介于塑性和脆性材料之间的冲蚀磨损特性;速度越大,粒子的动能越大,冲蚀磨损失重量越大;在低浓度时,冲蚀磨损失重量随着浓度的增加而增加,而在高浓度时则出现下降的趋势;评价公式的计算结果与实验结果吻合.研究结果为钢结构涂层的耐久性研究提供了理论依据.     

涂层/基体材料界面结合强度测量方法的现状与展望

界面结合强度是涂层/基体材料体系中的一项重要力学性能指标.而表征与评价涂层/基体材料的界面结合强度又得依靠实验 方法的测定.由于涂层/基体材料体系的多样性与复杂性, 至今还没有形成适合于测量这类材料的界面结合强度的标准方法. 目前, 常用来测量涂层/基体材料的界面结合强度的方法有：拉伸法、剪切法、弯曲法、划痕法、压入法等.本文就目前表征 与评价涂层/基体材料界面结合强度的测量方法做了综述, 讨论了它们的适用范围, 比较了它们的优势与不足.     

风沙环境下钢结构涂层低角度冲蚀特性研究

针对风沙环境中钢结构涂层长期受冲蚀,涂层破坏直接降低钢结构体系耐久性的现状,采用能模拟风沙环境的气流挟沙喷射法对钢结构涂层试件进行了低角度冲蚀试验,用失重测量法测定涂层冲蚀失重量与沙剂量和冲击速度关系,进而评定冲蚀程度,用扫描电镜(SEM)观测分析涂层冲蚀区的微观形貌来分析冲蚀机理,并提出了涂层冲蚀程度评价计算公式.结果表明:涂层冲蚀失重量随沙剂量和冲击速度的增大而增加;低角度冲蚀主要为微切削作用,材料硬度起决定因素,高角度冲蚀主要为冲蚀挤压变形作用,材料韧性起决定作用,由于涂层材料硬度低而韧性高,故在低冲角下其受冲蚀程度严重;验证了评价计算公式用于评价涂层冲蚀程度的可靠性.研究结果将为准确评价风沙区钢结构体系耐久性提供依据.     

斜冲击界面动力学研究

讨论了界面受到斜冲击时的动力学问题。有效冲击摩擦系数被处理成冲击过程及初始冲击角的函数 ;界面的法向响应描述计及弹性接触、弹性变形极限以及依赖于应变、应变率及温度的完全塑性接触 ;界面在冲击过程中的构形变化也予考虑 ,并采用平均应变、应变率及最大温升的概念与估算。这种新的斜冲击界面动力学模型用于数值模拟刚性球对于延性靶的斜冲击实验 ,计算与实验比较 ,结果是令人满意的。     

弹性体在表面冲击载荷下所激发的应力波

1 引言近年来,随着对工程中许多冲击破坏现象机理研究的不断深入,冲击载荷所激发的应力波传播问题越来越引起人们的关注.尽管,自Lamb 首先捉出并利用Fouricr 变换方法研究了弹性半空间在脉冲点源作用下激发应力波的传播问题之后,迄今已有许多学者,如     

平面激波加载下砂墙结构的冲击响应特性

砂墙结构在爆炸安全防护领域具有广泛应用,为了研究激波加载下砂墙结构的冲击响应特性,基于水平激波管实验装置,开展平面激波冲击砂墙结构系列实验,采用高速纹影摄像系统捕捉流场中激波波系的演化过程和砂墙结构的运动过程。入射激波马赫数为1.827~2.413,相应入射激波载荷强度为0.378~0.724 MPa。砂墙结构利用铁砂、矾土、石英砂3种实验用砂制备,所制备砂墙结构孔隙度分别为56.6%、69.3%、56.6%。高速纹影照片显示:平面激波冲击砂墙结构发生反射和透射,伴随入射激波和透射激波的传播,在百微秒内,砂墙未产生显著运动,表现出显著的类固体动力学响应特性。基于冲击理论,确定了铁砂墙、矾土砂墙、石英砂墙的线性冲击关系,冲击关系中线性常数λ值量级为100,根据凝聚介质实用状态方程推断:较低强度载荷冲击作用下,砂墙主要产生体积变形,而由冲击引起的热能效应则可以忽略。     

Stress intensity factors for an oblique edge crack in a coating/substrate system with a graded interfacial zone under antiplane shear

This paper investigates the edge crack problem for a coating/substrate system with a functionally graded interfacial zone under the condition of antiplane deformation. With the interfacial zone being modeled by a nonhomogeneous interlayer having the continuously varying shear modulus between the dissimilar, homogeneous phases of the coated medium, the coating is assumed to contain an edge crack at an arbitrary angle to the interfacial zone. The Fourier integral transform method is used in conjunction with the coordinate transformations of basic field variables. Formulation of the proposed crack problem is then reduced to solving a singular integral equation with a generalized Cauchy kernel. The mode III stress intensity factors are defined and evaluated in terms of the solution to the integral equation. In the numerical results, the values of the stress intensity factors are plotted, illustrating the effects of the crack orientation angle for various material and geometric combinations of the coating/substrate system with the graded interfacial zone.     

Mechanisms of elastic energy dissipation in the transition layer between a coating and a substrate under contact interaction

A theoretical and experimental analysis of the influence of the dispersed transition layer between a coating and a substrate on the development of deformation structures near the interface has been performed as part of an interdisciplinary study of the deformation and fracture of coating-substrate compositions under contact interaction. Elastic energy transfer from an indenter was simulated using excitable cellular automata taking into account the self-organization of translations and rotations of the structure near the interface. The effect of the transition layer between the coating and the substrate on the development of deformation structures during contact interaction with the indenter in three-point bending was studied experimentally using a TOMSC television-optical measuring complex.     

On the cyclic bending behaviour of a hard coating on a ductile substrate with periodic surface hardened regions

A cyclic bending experiment is designed to investigate the interface fracture behaviour of a hard chromium coating on a ductile substrate with periodic surface hardened regions. The unique deflection pattern of the vertical cracks after they run through the coating and impinge at the interface is revealed experimentally. A simple double-layer elastic beam model is adopted to investigate the interfacial shear stresses analytically. A FE model is employed to compute the stresses of the tri-phase structure under a single round of bending, and to investigate the effect of the loading conditions on the deflection pattern of the vertical cracks at the interface.     

Stress Concentration Near an Elliptic Crack in the Interface Between Elastic Bodies under Steady-State Vibrations

The paper addresses the three-dimensional problem on steady-state vibrations of an elastic body consisting of two perfectly joined dissimilar half-spaces with an elliptic mode I crack located in one of the half-spaces normally to the interface. The problem is reduced to a boundary integral equation for the crack opening function. The integration domain of the equation is bounded by the crack domain, and the interaction between the crack and the interface is described by a regular kernel. The equation is solved using the mapping method. Numerical results are obtained for the case where the surfaces of the elliptic crack are subjected to harmonic loading with constant amplitude. The dependences of the stress intensity factors on the wave number are presented for various relationships among the mechanical constants that ensure the absence of near-surface waves     

夹杂和裂纹相互影响时的界面应力分析

本文结合无限域上单根夹杂和单根裂纹的基本解,将裂纹与夹杂相互作用的问题归结为解一组柯西型奇异积分的积分方程组,使问题得到解决。本文还使用夹杂两侧的未知界面应力差,进一步推导了夹杂两侧的界面应力,并做了数值计算。有关这方面的计算可以作为研究与设计纤维与基体的联结强度的工程参考。