Polymer encapsulation of yttrium oxysulfide phosphorescent particles via miniemulsion polymerization

Yttrium oxysulfide upconverting phosphor particles can absorb infrared light and emit dopant‐dependent visible phosphorescence. This unique optical property has been used for particle‐based immunoassay applications. In this study, upconverting phosphor particles were encapsulated with a functionalized polymer (carboxylated polystyrene) shell layer via several approaches, which included the following: (1) the physical adsorption of the carboxylated polystyrene polymer onto the phosphor surfaces, (2) the miniemulsification of the preformed carboxylated polystyrene in a solvent in the presence of the phosphor particles and the subsequent stripping off of the solvent, and (3) the miniemulsification and miniemulsion copolymerization of styrene and methacrylic acid in the presence of the phosphor particles with hexadecane as a costabilizer in combination with a surfactant (sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, or sodium dihexyl sulfosuccinate). Miniemulsion technology proved to be the most effective method for forming a functionalized polymeric nanoshell surrounding the phosphor particles. The morphology of the encapsulated phosphor particles was found to vary from symmetric core–shell (i.e., a uniform nanoshell layer with varying shell thicknesses), asymmetric core–shell, dumbbell‐like, or raspberry‐like partial encapsulation to multiparticle encapsulation. The amount of multiparticle encapsulation could be reduced by the postaddition of a surfactant, but it could not be eliminated completely. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1038–1054, 2007     

Encapsulation of silica nanoparticles by miniemulsion polymerization

Hybrid silica/polystyrene nanoparticles were synthesized by miniemulsion polymerization. With the objective to prepare core‐shell hybrid nanoparticles having narrow particle size distributions (PSDs) as well as a high degree of silica encapsulation, the effect of adding surface modifiers, the size of silica nanoparticles, the ratio styrene/silica, the surfactant concentration, and the presence of ethanol in the reaction mixture were studied. A synergistic effect was observed using oleic acid (OA) together with 3‐(trimethoxysilyl)propyl methacrylate (TPM) in the compatibilization step between the organic phase (monomer) and inorganic nanoparticles (silica). Mono and multinuclear eccentric core‐shell hybrid nanoparticles were obtained. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 935–948, 2009     

Fluorescent polymer particles by emulsion and miniemulsion polymerization

We describe the synthesis and characterization of latex particles labeled with a brightly fluorescent yellow dye (HY) based on the benzothioxanthene ring structure. Three dye derivatives were synthesized with different spacers connecting the HY nucleus to a methacrylate group. For one of the dyes (HY2CMA, r_A), we show that the reactivity ratios with styrene (r_A = 0.71, r_B = 0.25) and butyl methacrylate (r_A = 0.87, r_B = 0.14) should lead to random dye incorporation if the amount of dye in the feed is small. Seeded emulsion polymerization fails to lead to significant dye incorporation unless large amounts of nonionic surfactant are present. In contrast, miniemulsion polymerization worked well to yield latex particles of polystyrene, poly(butyl methacrylate), and poly(methyl methacrylate) with high monomer conversion and essentially quantitative dye incorporation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 766–778, 2003     

Grafting polyacrylates on natural rubber latex by miniemulsion polymerization

Grafting reactions between different acrylates (methyl, ethyl, butyl, hexyl, and lauryl) and natural rubber latex (NRL) were performed in miniemulsion. It is observed that polyacrylates with longer alkyl chain length, i.e., ≥4 carbons, only produce stable dispersions with the hydrophobic azo initiator 2,2′-azobis(2-methylbutyronitrile) (V59). Increasing the reaction temperature from 5 to 72 °C with different initiating systems increases the gel content of the butyl acrylate (BA)-modified NRL. Solid-state ¹H MAS NMR was employed to accurately calculate the grafting efficiency of polyacrylate-modified NRL. Initiating systems such as 2,2′-azobis(4-methoxy-2.4-dimethyl valeronitrile) (V70) and cumene hydroperoxide yield the maximum grafting of ∼53 wt.% efficiency of BA (compared to the BA used) on NRL whereas an enzyme initiator yields the lowest grafting efficiency of 18.3 wt.%. The reaction with V59 as initiator shows the intermediate grafting efficiency of 37 wt.%. Increasing the BA amount from 16.4 to 26.6 wt.% increases the gel content to 47 and 68 wt.%, respectively. The grafting efficiency of BA on NRL is constant at ∼35 wt.% for BA contents from 16.4 to 22.7 wt.%, but for further increasing BA amount to 27 wt.%, a 3.7 times higher grafting efficiency of BA on NRL was observed compared to the other two lower concentrations of BA. Film-forming properties and DSC analysis were used to investigate the phase behavior of polyacrylate-blended and grafted NRL materials; transmission electron microscopy was used to investigate the morphology of BA-grafted NRL.     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

Polycarbonate particles and dye‐labeled particles by miniemulsion polymerization

We describe the synthesis of several different polycarbonate particles by miniemulsion polymerization. The monomers were allylmethyl carbonate (AlMeC), di(ethylene glycol) bisallylcarbonate (DBAC), and 4‐vinyl‐1,3‐dioxan‐2‐one [vinyl ethylene carbonate (VEC)]. For these polymerizations, higher monomer conversions were obtained with oil‐soluble initiators (azobisisobutyronitrile and benzoyl peroxide) than with a water‐soluble initiator (potassium persulfate). Benzoyl peroxide was particularly effective in yielding particles with a narrow size distribution. Although increasing amounts of a surfactant (sodium dodecyl sulfate) led to smaller particles, the choice of the monomer was the major determinant. For example, in polymerization reactions carried out at 85 °C with benzoyl peroxide as the initiator and with otherwise identical recipes, we obtained particle sizes of 181 nm with AlMeC, 296 nm with VEC, and 203 nm with DBAC. Fluorescent particles were synthesized with comonomers based on the benzothioxanthene nucleus. Because the dyes had poor solubility in the monomers, it was necessary to include typically 20 wt % bromobenzene or dichlorobenzene based on the monomer in the miniemulsion reaction mixture. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1999–2009, 2004     

Influence of hexadecane on the formation of droplets and growth of particles for methyl methacrylate miniemulsion polymerization

The evolution of monomer droplets and latex particles of methyl methacrylate miniemulsions, initiated by an oil‐phase initiator, stabilized by a cationic surfactant mixture, and costabilized by different amounts of hexadecane, was investigated. With an increasing hexadecane concentration, the ultrasonication time required for the miniemulsions to reach a critically stabilized state was reduced, and a unimodal size distribution of the droplets with a decreasing average diameter was obtained. For lower hexadecane concentrations, a bimodal size distribution of the latex particles, with a significant increase in the volume fraction of the smaller latex particles, was achieved after the polymerization. The enhanced growth of the volume fraction of the smaller latex particles came from both nucleation of the shrinking droplets due to Ostwald ripening and homogeneous and/or micellar nucleation, if micelles existed, triggered by radicals in the aqueous phase. For high hexadecane concentrations, Ostwald ripening was effectively retarded, and the miniemulsions were sufficiently stabilized against the degradation of molecular diffusion. The size distributions of the droplets and latex particles were almost identical. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4603–4610, 2006     

Equilibrium encapsulation of polystyrene latex particles

We have performed a series of seeded styrene emulsion polymerizations in which the second stage of growth was initiated only after the second-stage monomer charge had achieved equilibrium saturation with the seed particles. The final particles were observed in the electron microscope by using two means of distinguishing between the first- and second-generation polymer: (a) butadiene tagging and osmium tetroxide staining coupled with ultramicrotomy and (b) tritiated-styrene tagging coupled with autoradiographic detection. We find that the first- and second-generation polymer chains are not uniformly mixed throughout the final latex product; rather, the second-generation polymer overcoats the seed polymer in a core–shell fashion. In order to explain these results, we present the viewpoint that monomer actually concentrates at the periphery of the swollen particle to form a monomer-encapsulated structure, rather than swelling the particle uniformly as has always been envisioned. We believe the encapsulation phenomena to be governed by the microscopic thermodynamic environment of the latex particles which has, in turn, a profound effect upon the conformational behavior of the long-chain polymer molecules as they interact with the particle–water interface.     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Encapsulated clay particles in polystyrene by RAFT mediated miniemulsion polymerization

RAFT grafted montmorillonite (MMT) clays [i.e., N,N‐dimethyl‐N‐(4‐(((phenylcarbonothioyl)thio)methyl)benzyl)ethanammonium‐MMT (PCDBAB‐MMT) and N‐(4‐((((dodecylthio)carbonothioyl)thio)methyl)benzyl)‐N,N‐dimethylethanammo‐nium‐MMT (DCTBAB‐MMT)] of various loadings were dispersed in styrene (S) monomer and the resultant mixtures emulsified and sonicated in the presence of a hydrophobe (hexadecane) into miniemulsions. The stable miniemulsions thus obtained were polymerized to yield encapsulated polystyrene‐clay nanocomposites (PS‐CNs). The molar mass and polydispersity index (PDI) of the PS‐CNs depended on the amount of RAFT agent in the system, in accordance with the features of the RAFT process. The morphology of the PS‐CNs ranged from partially exfoliated to an intercalated morphology, depending on the percentage clay loading. The thermomechanical properties of the PS‐CNs were better than those of the neat PS polymer, and were dependent on the molar mass, PS‐CN morphology and clay loading. The similarities and differences of the PS‐CNs prepared here by miniemulsion polymerization were compared to those prepared using the same RAFT agents and polymer system by bulk polymerization (as reported by us in a previous article). © Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7114–7126, 2008     

Encapsulation of inorganic particles via miniemulsion polymerization

The encapsulation of TiO₂ particles via miniemulsion polymerization is strongly dependent on the size and stability of the inorganic particles in the monomer medium in which they are initially dispersed. It was found from XPS and FT‐IR studies that both the hydrophilic and hydrophobic TiO₂ particles, which were studied, have hydroxyl groups present on their surfaces, which can strongly interact with the amine end‐groups of the polymeric stabilizer, OLOA370 (polybutene‐succinimide diethyl triamine). It was found from the dispersion and adsorption studies that the amount of OLOA370 retained on the TiO₂ particles is strongly dependent on the area exposed by the sonification that is applied to break up the aggregates in the dispersion process. The TiO₂ dispersions in styrene monomer were themselves dispersed as miniemulsion droplets and subsequently polymerized. It was concluded from the density gradient column (DGC) analysis of the latexes obtained from the encapsulation polymerizations, that the stability of the inorganic particles in the monomer, as well as their particle size, significantly influence the encapsulation efficiencies. The use of the hydrophilic titanium dioxide particles in combination with the stabilizer, OLOA370, resulted in a good dispersibility, dispersion stability, and small TiO₂ particle size. This lead to better encapsulation efficiencies compared to the hydrophobic particles. The poorer results obtained with the hydrophobic TiO₂ particles were attributed to their larger particle size, which resulted from the reduced adsorption of the OLOA370. Fewer hydroxyls and the presence of the trimethoxy octyl silane (TMOS) groups, which themselves are unable to provide sufficient steric stability, are proposed to explain these findings.     

Improvement of the storage stability and photostability of colored latex prepared by miniemulsion polymerization

Polymer particles containing oil-soluble dyes (colored latex) were prepared by miniemulsion polymerization. The dye preservation properties of colored latex loaded with different types of dye were studied; preservation depended on the rate of dye diffusion and thus on the size of the dye molecules and the hardness of the polymer matrix in the latex particles. Hindered amine stabilizers (HAS) were used to improve the photostability of colored latex. The effect of HAS in colored latex was investigated both as an additive and as a comonomer. The photostability of latex particles containing a simple mixture of dye and HAS was improved with increasing HAS content up to 20% in particles. In the case of colored latex particles combined with HAS by a covalent bond, the optimal amount of HAS for photostability improvement was between 8 and 20%.     

Synthesis of quantum dot-tagged submicrometer polystyrene particles by miniemulsion polymerization

Submicrometer fluorescent polystyrene (PS) particles have been synthesized via miniemulsion polymerization using CdSe/ZnS core-shell quantum dots (QDs). The influence of QD concentration, QD coating (either trioctylphosphine oxide (TOPO)-coated or vinyl-functionalized), and surfactant concentration on the polymerization kinetics and the photoluminescence properties of the prepared particles has been analyzed. Polymerization kinetics were not altered by the presence of QDs, whatever their surface coating. Latexes exhibited particle sizes ranging from 100 to 350 nm, depending on surfactant concentration, and a narrow particle size distribution was obtained in all cases. The fluorescence signal of the particles increased with the number of incorporated TOPO-coated QDs. The slight red shift of the emission maximum was correlated with phase separation between PS and QDs, which occurred during the polymerization, locating the QDs in the vicinity of the particle/water interface. QD-tagged particles displayed higher fluorescence intensity with TOPO-coated QDs compared to those with the vinyl moiety. The obtained fluorescent particles open up new opportunities for a variety of applications in biotechnology.     

Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Impact of initiators in preparing magnetic polymer particles by miniemulsion polymerization

Sub-micron sized polystyrene particles containing magnetite more than 30 wt.% were prepared by miniemulsion polymerization with commercially available ferricolloid. The effects of some water-soluble initiators and/or oil-soluble initiators on the particles characteristics, such as the size, morphology, magnetic properties and colloidal stability, were studied. The size of monomer droplets/polymer particles increased from 60 to 300 nm during polymerization, keeping magnetic in core when potassium persulfate (KPS) or ammonium persulfate (APS) was used as the sole initiator. These particles were easily separated from the medium within short time scale in external magnetic field, while such characteristics were controlled by the amount of persulfate used for the polymerization. In contrast, when 2,2′-azobis isobutyronitrile (AIBN) was used as the initiator, the size of droplets/particles was retained to be 90 nm at the most and magnetite nanoparticles located at the surface of polystyrene particles, which were so colloidally stable that they were not separated in external magnetic field. The above-mentioned effect of initiators on particle size in persulfate system was likely originated from the decrease of pH value and the increase of ionic strength, which induced the fusion of droplets/particles containing magnetite. Mixed-initiators system resulted in intermediate characteristics, compared with each initiator system. The location of magnetite in the particle seems to depend on where initiation/polymerization occurred in each initiator system.     

Stripping the latex: the challenge of miniemulsion polymerization without initiator,costabilizer and surfactant

When finally processed to provide the function for which the latex was selected―binding, protecting, finishing―components such as surfactant, costabilizer or initiator become generally useless, not to say detrimental. In this study, we show that miniemulsion photopolymerization provides a suitable method to create latex without the apparent addition of these three compounds. Indeed, UV-driven monomer self-initiation can create initiating radicals without the aid of initiator, the fast in situ photogenerated polymer can hinder Ostwald ripening with the assistance of external costabilizer, and finally, UV-transparent clay can replace conventional surfactant to ensure colloidal stabilization. Each strategy has been developed individually before being combined together to end up with a unique miniemulsion procedure free of initiator, costabilizer and surfactant. Such approach paves the way to a simplified and environmentally improved pathway towards aqueous polymer dispersions.     

Surface modification of iron oxide nanoparticles by a phosphate‐based macromonomer and further encapsulation into submicrometer polystyrene particles by miniemulsion polymerization

A new strategy relying on the use of a phosphate‐based macromonomer (PAM200) to modify the surface of iron oxide nanoparticles was developed for the synthesis of submicrometer polystyrene (PS) magnetic particles. First, iron oxide nanoparticles were synthesized using the coprecipitation of ferrous and ferric salts in alkaline medium. Besides the classical oleic acid (OA)/octane‐based ferrofluid, styrene‐based ferrofluids were elaborated with either OA or PAM200 as the stabilizer. In all cases, maghemite (γ‐Fe₂O₃) was clearly identified, with nanoparticles rather spherical in shape but exhibiting broad particle size distribution (PSD). Both OA and PAM200 led to stable maghemite‐based ferrofluids showing superparamagnetic properties. Further use of these ferrofluids in styrene miniemulsion polymerization resulted in inhomogeneous distribution of maghemite among and inside the polymer particles with OA‐based ferrofluids, whereas PAM200/styrene‐based ferrofluids led to magnetic particles with homogeneous distribution of maghemite inside PS particles. Broad PSD and small nonmagnetic particles were however observed. The true mechanisms operating in these systems are still to elucidate, but this study validates PAM200 as an efficient compatibilizing agent between hydrophilic maghemite and hydrophobic PS. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 327–340, 2008     

Effective encapsulation of Sudan black B with polystyrene using miniemulsion polymerization

In this study, polystyrene (PS)/Sudan black B (SDB) latex particles were prepared using a miniemulsion polymerization technique in the presence of methyl isobutyl ketone (MIBK). Effects of the weight ratio of MIBK/styrene (St) and the SDB load on the morphology of latex particles and encapsulation efficiency were studied. It was found that the encapsulation efficiency of SDB with PS increased as the weight ratio of MIBK/St rose. The PS/SDB latex particles have a perfect core-shell structure and as high as more than 90% of encapsulation efficiency at 1:1 of MIBK/St. UV irradiation experiments and dynamic light scattering tests indicated that the obtained PS/SDB latexes exhibited excellent photostability and storage stability.