Synthesis of a precursor for an alumina ceramic reinforced by zirconium dioxide from inorganic compounds in the presence of urea

Samples of a precursor for an alumina ceramic reinforced by zirconium dioxide were synthesized. The samples have a uniform structure and are characterized by high ratios of the tetragonal and monoclinic modifications of ZrO₂, tlm, after a thermal treatment (1250°C). The structure of samples in the system Al₂O₃-ZrO₂ is formed under conditions favorable for deposition of products of hydrolysis of Al(III) ions on the surface of ZrO₂ sol particles in decomposition of urea. The coating of ZrO₂ sol particles by products of hydrolysis of Al(III) salts was confirmed by electrophoresis. The size distribution of particles of the in?dividual ZrO₂ sol was determined by small-angle X-ray scattering. The structure of the products formed in thermal treatment of samples of mixed oxides Al₂O₃-ZrO₂ was characterized by X-ray phase analysis and scanning electron microscopy. The porosity and specific surface area of a thermally treated sample was determined by measuring nitrogen absorption isotherms.     

Phase formation in mixed TiO<Subscript>2</Subscript>-ZrO<Subscript>2</Subscript> oxides prepared by sol-gel method

Pure titania, zirconia, and mixed oxides (3–37 mol.% of ZrO₂) are prepared using the sol-gel method and calcined at different temperatures. The calcined samples are characterized by Raman spectroscopy, X-ray powder diffraction, scanning electron microscopy, transmission electron microscopy, and nitrogen adsorption porosimetry. Measurements reveal a thermal stability of the titania anatase phase that slightly increases in the presence of 3–13 mol.% of zirconia. Practically, the titania anatase-rutile phase transformation is hindered during the temperature increase above 700°C. The mixed oxide with 37 mol.% of ZrO₂ treated at 550°C shows a new single amorphous phase with a surface area of the nanoparticles double with respect to the other crystalline samples and the formed srilankite structure (at 700°C). The anatase phase is not observed in the sample containing 37 mol.% of ZrO₂. The treatment at 700°C causes the formation of the srilankite (Ti_0.63Zr_0.37O_x) phase.     

Influence of the composition of carriers based on ZrO<Subscript>2</Subscript> and Al<Subscript>2</Subscript>O<Subscript>3</Subscript> on the properties of cobalt-containing catalysts on the selective reduction of NO with methane

A series of cobalt-containing granulated and structured catalysts based on zirconium and aluminum oxides has been studied. The optimum composition of binary oxide samples (80% ZrO₂ − 20% Al₂O₃) for the selective reduction of nitrogen monoxide with methane (84% conversion of NO achieved at 320 °C) has been determined. The activity of the structured catalysts depends on both the composition of the secondary carrier (ZrO₂, Al₂O₃, and their mixture) and on the nature of the skeleton of the cellular structure (cordierite, kaolin-aerosil). __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 43, No. 4, pp. 237–241, July–August, 2007.     

ZrO<Subscript>2</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> binary oxides as promising supports for palladium catalysts of hydrodechlorination

Deposited palladium catalysts of the hydrodechlorination of 1,3,5-trichlorobenzene were studied. Pure zirconium and aluminum oxides and ZrO₂-Al₂O₃ mixtures with 1, 5, and 10 mol % Al₂O₃ prepared by coprecipitation were used as supports. Palladium was deposited by the precipitation of its hydroxide on supports. Catalysts on binary supports (ZrO₂ + 1% Al₂O₃ and ZrO₂ + 5% Al₂O₃) exhibited higher activity and stability in hydrodechlorination compared with catalysts on pure supports. The suggestion was made that the high activity and stability of these systems in hydrodechlorination was related to the formation of binary oxide in the interaction of ZrO₂ with palladium oxide at the stage of annealing of the catalyst precursor. Binary oxide, which was a center of the activation of the C-Cl bond, was simultaneously a source of active hydrogen. The presence of various palladium states in catalysts was substantiated by the temperature programmed reduction method.     

Physicochemical study of composite gel in the Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript> system

We show a feasibility of preparing a highly homogeneous composite gel (CG) based on hydrolysis products of Al₂O₃-ZrO₂ salts. The phase composition of a sample calcined at 1250°C for 2 h is as follows: α-Al₂O₃, t-ZrO₂, and m-ZrO₂ where the t-ZrO₂/m-ZrO₂ phase ratio ranges from 2.8 to 3.8 depending on gel preparation conditions. The investigative tools used are powder X-ray diffraction, differential thermal analysis (atmosphere: Ar), and IR spectroscopy.     

Effect of the composition of the reaction atmosphere on the thermal stability of highly dispersed gold particles on an oxide support (Au/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> system)

Metal gold particles were supported onto the surface of aluminum oxide by physical vapor deposition. The effects of thermal treatments at 30?800°C both in a vacuum and in an atmosphere of O₂ (5 mbar), CO (5 mbar), or a mixture of CO + O₂ (5 mbar of each) on the samples of Au/Al₂O₃ were studied by X-ray photoelectron spectroscopy. An increase in the Au4f line intensity in the course of gold deposition was accompanied by a shift of this line toward smaller binding energy. Upon the supporting of a maximum quantity of gold, the binding energy E _b(Au4f _7/2) became smaller than the value characteristic of the bulk metal. It was hypothesized that this can be explained by the formation of negatively charged Au^δ? particles due to electron density transfer from the support to the particles of gold. In the course of the heating of Au/Al₂O₃ in a vacuum or in a reaction atmosphere, the agglomeration of small gold particles occurred; this fact manifested itself in a decrease in the atomic ratio [Au]/[Al]. In all of the atmospheres, the Au particles supported on Al₂O₃ exhibited high thermal stability; considerable changes in the ratio [Au]/[Al] were observed only at temperatures higher than 600°C.     

Sol–gel process of ZnO and ZnAl<Subscript>2</Subscript>O<Subscript>4</Subscript> coated aluminum borate whiskers

Zinc nitrate and citric acid were used to prepare ZnO sol. ZnO and ZnAl₂O₄ coated aluminum borate whiskers were separately prepared by a sol–gel process. The results show that ZnO forms when ZnO xerogel is calcined at 500 °C and it does not undergo any phase transformation in the range of 500 and 1000 °C during calcinations. In ZnO xerogel coated aluminum borate whiskers system, a large amount of heat, gas and pores are produced during the heating process. When ZnO xerogel coated aluminum borate whiskers are calcined at 500 °C, ZnO can be uniformly coated on the surface of the whikers and the coated whiskers can be easily dispersed in distilled water through an ultrasonic vibration apparatus. During the calcination of ZnO coated whiskers at 1000 °C, ZnO reacts with the whiskers and ZnAl₂O₄ forms on the surface of aluminum borate whiskers.     

Investigation of catalytic activity of ZnAl<Subscript>2</Subscript>O<Subscript>4</Subscript> and ZnMn<Subscript>2</Subscript>O<Subscript>4</Subscript> nanoparticles in the thermal decomposition of ammonium perchlorate

A new powder metallurgy technique was developed in order to increase the reinforcement proportion of aluminum with two different fractions of Al₂O₃. Aluminum powders were mixed with 20 % vol of alumina particles as primarily reinforcement, and additional alumina was produced in situ as a result of reaction between Al and additional 7.5 % vol of Fe₂O₃ powder. The three grades of powders were milled and hot-pressed into small preforms, and differential scanning analysis (DSC) was performed to determine the kinetics of microstructural transformations produced on heating. DSC curves were mathematically processed to separate the superposing effects of thermal reactions. Transformation points on resulting theoretical curves evidenced two distinct exothermal reaction peaks close to the melting point of aluminum that were correlated with formation of Fe–Al compounds and oxidation of aluminum. Microstructural investigations by means of SEM-EDX and XRD suggested that these exothermal reactions produced complete decomposition of iron (III) oxide and formation of Fe–Al compounds during sintering at 700 °C, and therefore, heating at higher temperatures would not be necessary. These results, along with calculation of activation energies, based on Kissinger’s method, could be used to optimize the fabrication of Al-Al₂O₃ composites by means of reactive sintering at moderate temperatures.     

Monolithic FeO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts for ammonia oxidation and nitrous oxide decomposition

(1.2–8.3)%FeO_х/Al₂O₃ monolith catalysts have been prepared by impregnating alumina with aqueous solutions of iron(III) nitrate and oxalate and have been tested in NH₃ oxidation and in the selective decomposition of N₂O in mixtures resulting from ammonia oxidation over a Pt–Rh gauze pack under conditions of nitric acid synthesis (800–900°C). In the case of the support calcined at 1200°C, the catalyst is dominated by bulk Fe₂O₃ particles localized on the Al₂O₃ surface. The activity of these samples in both reactions decreases with a decreasing active component content, thus limiting the potential of Fe₂(C₂O₄)₃ · 5H₂O, an environmentally friendlier but poorly soluble compound, as a substitute for Fe(NO₃)₃ · 9H₂O. Decreasing the support calcination temperature to 1000°C or below leads to the formation of a highly defective Fe–Al–O solid solution in the (1.2–2.7)%FeO_х/Al₂O₃ catalysts. The surface layers of the solid solution are enriched with iron ions or stabilize ultrafine FeO_х particles. The catalytic activity of these samples in both reactions is close to the activities measured for ~8%FeO_х/Al₂O₃ samples prepared using iron nitrate.     

Yttria stabilized zirconia solid electrolyte surface modification with ZrO<Subscript>2</Subscript>, Y<Subscript>2</Subscript>O<Subscript>3</Subscript>, and ZrO<Subscript>2</Subscript> + 9 mol % Y<Subscript>2</Subscript>O<Subscript>3</Subscript> films

The surface of ceramic electrolyte ZrO₂ + 9 mol % Y₂O₃, hereinafter referred to as YSZ (abbreviated yttria stabilized zirconia), was modified with 0.1 to 0.2 μm oxide films of ZrO₂, Y₂O₃, and YSZ (same composition as substrate) by dip coating in alcohol solutions of the relevant salts and further annealing. The results of scanning electronic microscopy and X-ray diffraction evidence epitaxial film growth. By means of impedance spectroscopy at the temperatures of 500 to 600°C, the effect of YZS electrolyte surface modification with ZrO₂, Y₂O₃, and YSZ films to the polarization resistance of silver electrode was studied.     

Effect of the alkoxides addition order on the properties of Pd/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> catalysts used for methane combustion

A series of Pd/Al₂O₃–ZrO₂ catalysts were prepared to be used in methane oxidation. The effect of the addition order of metal alkoxides on the texture, structure and catalytic properties of the solids is studied. The control of the preparation parameters is achieved via sol gel way as an attractive route of the preparation of these catalysts. N₂ physisorption, XRD, Scanning Electronic Microscopy (SEM) and H₂ chemisorption are the main techniques used to characterize the prepared Pd/Al₂O₃–ZrO₂ catalysts. Textural analysis reveals the mesoporosity of all the catalysts independently of the addition order of alkoxides while surface area is more pronounced when the aluminium alkoxide is added before or with the zirconium precursor. XRD patterns show the development of the zirconia tetragonal phase for all the catalysts. Better metallic dispersion is obtained when aluminium alkoxide is added first which can be justified by the high homogeneity observed on the corresponding catalyst as revealed by SEM technique.     

Thermal stability and surface structure of Mo/CeO<Subscript>2</Subscript> and Ce-doped Mo/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

In order to explore the influence of CeO₂ on the structure and surface characteristics of molybdena, an investigation was undertaken by using N₂ adsorption (BET method), thermal analysis and in-situ diffuse reflectance infrared (DRIFT) techniques. In this work, the Mo/CeO₂ and Ce-Mo/Al₂O₃ samples were prepared by impregnation and co-precipitation methods with high Mo loadings. Combining the results one may notice that the presence of ceria led to the increase of polymerized surface Mo species so as to forming Mo-O-Ce linkages besides the formation of coupled O=Mo=O bonds indicative of polymeric MoO₃. From thermal analysis, it can be inferred that Mo/Al₂O₃ is the thermally most stable material in the temperature range used in the experiment (up to 900°C), whereas Ce-Mo/Al₂O₃ and Mo/CeO₂ samples undergo morphological modifications above 700°C resulting in lattice defects, which motivate the mobility of Mo and Ce ions and thus enhance the possibility of interaction between them. Additionally, their activity towards CO adsorption needs reduced ceria and molybdena containing coordinatively unsaturated sites (CUS), oxygen vacancies and hydroxyl groups to form various carbonate species.     

Thermal activation effect on catalytic systems MnO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> for deep oxidation of hydrocarbons

The effect of thermal activation, sharp increase in the catalytic activity of the system MnO _x -Al₂O₃ in reactions of deep oxidation of CO and hydrocarbons after calcination of the catalyst at 900–1000°C was discovered and investigated. With the use of X-ray phase analysis, X-ray electron spectroscopy, EXAFS, IR spectroscopy, electronic spectroscopy of diffuse reflections, electron microscopy etc. it was established that the effect of thermal activation is related to reversible phase transitions in the system at heating and cooling. On cooling from 1100°C to 650°C disperse particles of cubic spinel of composition Mn_{2.1 ? x} · Al_{0.9 + x} O₄ are conserved on the corundum surface. On further cooling the spinel decomposes and finally the nanocristalline species of β-Mn₃O*₄ containing up to 15 at% of Al³⁺ form and govern the activity.The thermal activation effect was implemented in an industrial catalyst IK-12-40. Joint Stocks Co “KATALIZATOR” produced and supplied to customers hundreds of tons of this catalyst. The catalyst was awarded with a silver medal of the International exhibition EUREKA in Brussels (1995).     

Phase diagrams of the KF-K<Subscript>2</Subscript>TaF<Subscript>7</Subscript> and KF-Ta<Subscript>2</Subscript>O<Subscript>5</Subscript> systems

The phase diagrams of the systems KF-K₂TaF₇ and KF-Ta₂O₅ were determined using the thermal analysis method. The phase diagrams were described by suitable thermodynamic model. In the system KF-K₂TaF₇ eutectic points at x _KF=0.716 and t=725.4°C and at x _KF=0.214 and t=712.2°C has been calculated. It was suggested that K₂TaF₇ melts incongruently at around 743°C forming two immiscible liquids. The system KF-Ta₂O₅ have been measured up to 8 mol% of Ta₂O₅. The eutectic point was estimated to be at x _KF∼0.9 and t∼816°C. The formation of KTaO₃ and K₃TaO₂F₄ compounds has been observed in the solidified samples.     

Formation of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–TiO<Subscript>2</Subscript> bilayer using atomic layer deposition and its application to dynamic random access memory

To enhance film conformality together with electrical property suitable for dynamic random access memory (DRAM) capacitor dielectric, the effects of oxidant and post heat treatment were investigated on aluminum and titanium oxide (Al₂O₃–TiO₂) bilayer (ATO) thin film formed by atomic layer deposition method. For the conformal deposition of Al₂O₃ thin film, the O₃ oxidant required a higher deposition temperature, more than 450 °C, while H₂O or combined oxygen sources (H₂O+O₃) needed a wide range of deposition temperatures ranging from 250 to 450 °C. Conformal deposition of the TiO₂ thin film was achieved at around 325 °C regardless of the oxidants. The charge storage capacitance, measured from the ATO bilayer (4 nm Al₂O₃ and 2 nm TiO₂) deposited at 450 °C for Al₂O₃ and 325 °C for TiO₂ with O₃ oxidant on the phosphine-doped poly silicon trench, showed about 15% higher value than that of 5 nm Al₂O₃ single layer thin film without any increase of leakage current. To maintain the improved electrical property of the ATO bilayer for DRAM application, such as enhanced charge capacitance without increase of leakage current, upper electrode materials and post heat treatments after electrode formation must be selected carefully. Dedicated to Professor Su-Il Pyun on the occasion of his 65th birthday.     

Preparation and characterization of H<Subscript>3</Subscript>PW<Subscript>12</Subscript>O<Subscript>40</Subscript>/ZrO<Subscript>2</Subscript> catalyst for carbonation of methanol into dimethyl carbonate

A H₃PW₁₂O₄₀/ZrO₂ catalyst for effective dimethyl carbonate (DMC) formation via methanol carbonation was prepared using the sol–gel method. X-ray photoelectron spectra showed that reactive and dominant (63%) W(VI) species, in WO₃ or H₂WO₄, enhanced the catalytic performances of the supported ZrO₂. The mesoporous structure of H₃PW₁₂O₄₀/ZrO₂ was identified by nitrogen adsorption–desorption isotherms. In particular, partial sintering of catalyst particles in the duration of methanol carbonation caused a decrease in the Brunauer–Emmett–Teller surface area of the catalyst from 39 to 19 m²/g. The strong acidity of H₃PW₁₂O₄₀/ZrO₂ was confirmed by the desorption peak observed at 415 °C in NH₃ temperature-programmed desorption curve. At various reaction temperatures (T?=?110, 170, and 220 °C) and CO₂/N₂ volumetric flow rate ratios (CO₂/N₂?=?1/4, 1/7, and 1/9), the calculated catalytic performances showed that the optimal methanol conversion, DMC selectivity, and DMC yield were 4.45, 89.93, and 4.00%, respectively, when T?=?170 °C and CO₂/N₂?=?1/7. Furthermore, linear regression of the pseudo-first-order model and Arrhenius equation deduced the optimal rate constant (4.24?×?10^?3 min^?1) and activation energy (E_a?=?15.54 kJ/mol) at 170 °C with CO₂/N₂?=?1/7 which were favorable for DMC formation.     

Oxidative dehydrogenation of propane on the VO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>/CeZrO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> supported catalyst

The oxidative dehydrogenation of propane on a supported vanadium catalyst was studied (the support was a complex oxide system consisting of a ceria–zirconia solid solution deposited on γ-Al₂O₃ (CeZrO/γ-Al₂O₃)). A comparative analysis of the properties of the support and the catalyst prepared on its basis was performed. The support and catalyst were characterized by the BET method, scanning electron microscopy, X-ray diffraction analysis, and Raman spectroscopy. The catalytic properties of the catalyst and support were studied in propane oxidation at 450 and 500°C with pulse feeding of the reagent. The effect of propane on the support was found to improve the oxidative properties of the latter. This behavior of the support is related to the preparation procedure, which leads to the formation on its surface of the crystalline phase of the ceria–zirconia solid solution and amorphous ZrO₂ and Al₂O₃ phases and/or their solid solution. Similar processes occur with the catalyst support during the oxidative dehydrogenation, giving rise to additional active centers (CeVO₄).     

Trimetallic NiMoW/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> hydrotreating catalyst based on H<Subscript>4</Subscript>SiMo<Subscript>3</Subscript>W<Subscript>9</Subscript>O<Subscript>40</Subscript> mixed heteropoly acid

Trimetallic NiMoW/Al₂O₃ catalyst was prepared using mixed H₄SiMo₃W₉O₄₀ heteropoly acid of Keggin structure and nickel citrate. Bimetallic NiMo/Al₂O₃ and NiW/Al₂O₃ catalysts based on H₄SiMo₁₂O₄₀ and H₄SiW₁₂O₄₀, respectively, were synthesized as reference samples. The use of mixed H₄SiMo₃W₉O₄₀ heteropoly acid as an oxide precursor allows the tungsten sulfidation degree and the degree of promotion of active phase particles to be increased. The hydrodesulfurization activity is enhanced as compared to NiW/Al₂O₃ catalyst. The synergistic enhancement of the activity of the NiMo₃W₉/Al₂O₃ catalyst relative to the bimetallic analogs is probably caused by formation of new mixed promoted active sites for direct desulfurization.     

The use of thermal analysis in the study of Ca<Subscript>3</Subscript>Al<Subscript>2</Subscript>O<Subscript>6</Subscript> formation by the polymeric precursor method

Single-phase Ca₃Al₂O₆ was prepared via polymeric precursor method. The influence of the reactants nature in the Ca₃Al₂O₆ synthesis was investigated. For this purpose, citric acid and soluble salts of calcium (nitrate, chloride, carbonate) and aluminium (nitrate, chloride, acetate) were used as starting materials, in the presence and, respectively, in the absence of ethylene glycol. Ca₃Al₂O₆ resulted as single-phase after annealing at 1050 °C for 1 h only starting from calcium nitrate or carbonate and aluminium nitrate or acetate as salts precursor for Ca²⁺ and Al³⁺ cations. The formation of Ca₃Al₂O₆ is not conditioned by the ethylene glycol presence in these mixtures. Using calcium and aluminium chlorides, the phases present at 1050 °C are Ca₁₂Al₁₄O₃₃ and unreacted CaO.     

A Simple Thermal Decomposition Method for Synthesis of ZrO<Subscript>2</Subscript>/GrO Nanolayer

This paper reports on a novel processing route for producing ZrO₂/GrO nanocomposites by solid-state thermal decomposition of zirconium acetate nanostructures and graphene as starting reagents, powders were carried out in the temperature 200 °C for 2 h. In addition, nanocomposites of ZrO₂/GrO were obtained by solid-state thermal decomposition of the as-synthesized graphene oxide and Zr(CH₃COO)₂·4H₂O. The as-synthesized products were characterized by X-ray diffraction (XRD), scanning electron microscopy, transmission electron microscopy, atomic force microscope, photoluminescence spectroscopy and Thermogravimetric analysis. The sublimation process of the Zr(OAc)₂ and GrO powder were carried out within the range of 210, 220 and 230 °C. The XRD studies indicated the production of pure ZrO₂/GrO nanocomposites after thermal decomposition.