电泳辅助制备伪1-3陶瓷/聚合物压电复合材料

1-3压电复合材料的压电、介电及铁电性能要远远优于0-3压电复合材料.在制备传统的0-3复合材料过程中引入电泳技术,使得压电颗粒在聚合物基体中取向排列,制备得到伪1-3复合材料.实验结果表明:在制备PZT/环氧树脂0-3复合压电材料固化过程中,采用500 V/mm,4 kHz的电场对其进行电泳辅助取向,可使得颗粒呈现珍珠串状排列,得到伪1-3复合材料;其压电、介电、铁电性能均比原来的0-3复合材料有显著的提高.电泳辅助制备技术用于制备伪1-3复合压电材料具有操作简单、成本低廉、压电、介电、铁电性能显著提高等优点,在智能传感领域具有很好的实际应用前景.     

Design and calibration of a piezoelectric actuator for interferometric applications

The present work reports a possible solution for a low-cost piezoelectric actuator available for interferometric applications. In the paper the design, the assembly and the calibration of the actuator are described in detail.

The solution adopted consists of a machined stainless steel case deformed by three low-voltage multilayer plumbum zirconate titanate (PZT) ceramic blocks. In the proposed arrangement a three degree of freedom device is obtained, by which a translation and two rotations can be performed.

The PZTs are driven by a supply voltage provided by a 16 bit D/A converter directly connected to the parallel port of a personal computer which guarantees a very accurate output. This voltage is applied on each ceramic by means of a variable resistor, by which it is possible to adjust the maximum driving voltage for the single block. This electrical solution allows to match up the strokes of the ceramics in order to obtain a straight expansion of the whole actuator.

After the mechanical and electrical set-up of the actuator, a static calibration was carried out by inserting it along one arm of a Michelson speckle interferometer. The calibration procedure had emphasized the hysteresis loop and the non-linearity of the electromechanical behaviour of the actuator.     

Measurements of the thermal, dielectric, piezoelectric, pyroelectric and elastic properties of porous PZT samples

The introduction of porosity into ferroelectric ceramics has been of great interest in recent years. In particular, studies of porous lead-zirconate-titanate ceramic (PZT) have been made. In the research reported, samples of Ferroperm Pz27 with porosities of 20, 25 and 30% were studied. Very complete measurements were made of all of the physical properties relevant for ferroelectric applications including thermal conductivity and diffusivity, heat capacity, dielectric, pyroelectric, piezoelectric and elastic properties. Scanning electron micrographs indicated a change from 3-0 to 3-3 connectivity with increasing porosity. Although most of the physical properties are degraded by the presence of porosity, both piezoelectric and pyroelectric figures-of-merit are improved because of the markedly reduced relative permittivity. Porous ferroelectric ceramics are very promising materials for a number of applications.     

1-3 connectivity piezoelectric ceramic-polymer composite transducers made with viscous polymer processing for high frequency ultrasound

Potential applications of high frequency ultrasound exist because of the high spatial resolution consequent upon short wavelength. The frequencies of interest, typically from 25 MHz upwards, are easily supported by modern instrumentation but the capabilities of ultrasonic transducers have not kept pace and the transducers in high frequency commercial ultrasonic systems are still made with single-phase crystal, ceramic or piezopolymer materials. Despite potential performance advantages, the 1-3 connectivity piezoelectric ceramic-polymer composite materials now widely used at lower ultrasonic frequencies have not been adopted because of manufacturing difficulties. These difficulties are centred on fabrication of the 1-3 piezoceramic bristle-block comprising tall, thin pillars upstanding from a supporting stock. Fabrication techniques which have been explored already include injection moulding, mechanical dicing, and laser machining. Here, we describe an alternative technique based on viscous polymer processing (VPP) to produce net shape ceramic bristle-blocks. VPP produces green-state ceramic with rheological properties suitable for embossing. We outline how this can be created then report on our work to fabricate PZT bristle-blocks with lateral pillar dimensions of the order of 50 microm and height-to-width ratios of the order of 10. These have been backfilled with low pre-cure viscosity polymer and made into complete 1-3 piezocomposite transducer elements. We outline the performance of the transducers in terms of electrical impedance and pulse-echo behaviour and show that it corresponds well with computer modelling. We conclude that VPP is a promising technique to allow the established advantages of piezocomposite material to be exploited at higher frequencies than have been possible so far.     

Structural properties of TiN films grown on stainless steel substrates by a reactive radio-frequency sputtering technique at low temperature

TiN thin films were grown on stainless steel substrates by using the reactive radio-frequency magnetron-sputtering technique at relatively low temperature (200°C) using Ti and N₂. The deposition rate of the TiN film increased linearly with increasing applied radio-frequency power, and it decreased with increasing partial-pressure ratio of the N₂ gas to the Ar gas. Scanning electron microscopy (SEM) showed that the surfaces of the TiN films had very smooth morphologies. The TiN thin film had good stoichiometry for a partial-pressure ratio of 0.05. The stoichiometry of the TiN films and the interface qualities of the TiN/stainless steel heterostructures were investigated by Auger electron spectroscopy (AES) measurements. Auger depth profiles indicated that the compositions of the as-grown films consisted of titanium and nitrogen uniformly distributed throughout the films and that the films exhibited smooth interfaces. The interface quality of the TiN films to the stainless steel substrates were improved by annealing. These results indicate that annealed TiN thin films grown on stainless steel substrates hold promise for potential applications in advanced ceramic devices.     

Electromechanical response of 2-2 layered piezoelectric composites: A micromechanical model based on the asymptotic homogenization method

A micromechanical model based on the asymptotic homogenization technique has been developed to predict the complete elastic, dielectric and piezoelectric properties of a general 2-2 layered piezoelectric composite where the constituent phases are elastically anisotropic and piezoelectrically active. Two classes of layered piezoelectric composites (i.e. longitudinally and transversely layered) are considered in two widely different ceramic- and polymer-based systems and their effective properties are obtained in the limits of both large-volume (i.e. bulk) and small-volume (i.e. thin-film) systems. It is demonstrated that: (i) in the bulk, ceramic–ceramic layered composite system, the elastic, piezoelectric, and dielectric properties of the composites vary linearly with volume fraction of the second phase, while in the bulk ceramic–polymer layered composite system, the corresponding properties vary non-linearly with volume fraction of the second phase; (ii) in the prismatic (thin-film) layered piezoelectric composite system, the non-vanishing, effective elastic, piezoelectric and dielectric properties vary linearly with the volume fraction of the second phase for both the longitudinally and transversely layered composite structures in the ceramic–ceramic and the ceramic–polymer composite systems; (iii) the ceramic–polymer piezoelectric layered composites that incorporate a low density polymeric phase with lower acoustic impedance generally exhibit enhanced piezoelectric coupling constants and lowered acoustic impedance; (iv) the longitudinally layered composites exhibit higher piezoelectric coupling constants and lower acoustic impedance compared to that of the transversely layered composites; and (v) the best combination of properties for applications such as hydrophones (i.e. the highest piezoelectric coupling constants and the lowest acoustic impedance) is obtained in the ceramic–polymer, longitudinally layered, thin-film, piezoelectric composites.     

Piezoelectric textured ceramics: Effective properties and application to ultrasonic transducers

Piezoelectric textured ceramics obtained by homo-template grain growth (HTGG) were recently demonstrated. A simple model with several assumptions has been used to calculate effective parameters of these new materials. Different connectivities have been simulated to show that spatial arrangements between the considered phases have little influence on the effective parameters, even through the 3-0 connectivity delivers the highest electromechanical thickness factor. A transducer based on a textured ceramic sample has been fabricated and characterised to show the efficiency of these piezoelectric materials. Finally, in a single element transducer configuration, simulation shows an improvement of 2 dB sensitivity for a transducer made with textured ceramic in comparison with a similar transducer design based on standard soft PZT (at equivalent bandwidths).     

声波测井压电振子的有限元分析

压电振子是新一代方位声波测井仪器中相控圆弧阵声波辐射器的重要组成部分。利用有限元法对构成圆弧阵的压电振子进行了设计分析,结果显示了压电振子存在多阶弯曲振动模态,且长度方向一阶弯曲振动能够满足方位声波测井的工作频率要求。针对长度方向一阶弯曲振动模式,数值模拟了几何尺寸对压电振子性能参数的影响。压电振子的谐振频率随着陶瓷片长度、基片或陶瓷片厚度的减小而降低;压电振子的辐射声功率随着陶瓷片长度或压电振子宽度的增加、基片或陶瓷片厚度的减小而增大;合理地选取长度和厚度可使压电振子具有较高的机电耦合系数。数值模拟结果可以对圆弧阵结构优化设计起到良好的指导作用。     

双重复频率锁模Yb:YAG陶瓷激光器

近年来,双重复频率锁模激光器在诸如双光梳光谱和异步光学采样等应用领域吸引了广泛关注.基于单一激光腔的双梳系统能大大降低成本,简化系统结构,且性能优异.双重复频率锁模激光器为发展紧凑型和实用型双梳装置开辟了道路.本文报道了一种可用作双光梳光谱系统光源的双重复频率锁模Yb:YAG陶瓷激光器.该激光器基于半导体可饱和吸收镜锁模技术,采用双通道抽运结构,利用新型非水基流延成型制备的Yb:YAG透明陶瓷,在单一的五镜腔中,当吸收抽运光功率为5.6 W时,实现了自启动、稳定运转的双重复频率锁模脉冲Pulse1和Pulse2,其重复频率分别为448.918和448.923 MHz,重复频率差为5 kHz.在吸收抽运功率为7 W时,得到最大的总平均输出功率170 mW,其中Pulse1和Pulse2的功率分别为89和81 mW,相应的光谱宽度分别为1和1.16 nm.性能相似的双重复频率脉冲彼此间保持了良好的相干性,实验结果证明了双通道抽运在双重复频率锁模激光器应用中的可行性,此种新型双重复频率激光器在双光梳光谱和测距等领域具有较好的应用潜力.     

兼有热释电性及内光电效应的压电陶瓷的探索

讨论了热释电效应与热电效应、外光电效应与内光电效应的基本概念,对兼有热释电性及内光电效应的压电陶瓷进行了研究;对用该压电陶瓷本身制成电陶瓷本身制成的陶瓷变压器与太阳意池的集成器件进行了设计和实验,同时,也指出了此种器件广阔的应用前景。     

A quantitative AFM analysis of nano-scale surface roughness in various orthodontic brackets

In orthodontics, the surface roughnesses of orthodontic archwire and brackets affect the effectiveness of arch-guided tooth movement, corrosion behavior, and the aesthetics of orthodontic components. Atomic force microscopy (AFM) measurements were used to provide quantitative information on the surface roughness of the orthodontic material. In this study, the changes in surface roughness of various orthodontic bracket slots before and after sliding movement of archwire in vitro and in vivo were observed through the utilization of AFM. Firstly, we characterized the surface of four types of brackets slots as follows: conventional stainless steel (Succes^®), conventional ceramic (Perfect^®), self-ligating stainless steel (Damon^®) and self-ligating ceramic (Clippy-C^®) brackets. Succes^® and Damon^® brackets showed relatively smooth surfaces, while Perfect^® had the roughest surface among the four types of brackets used. Secondly, after in vitro sliding test with beta titanium wire in two conventional brackets (Succes^® and Perfect^®), there were significant increases in only stainless steel bracket, Succes^®. Thirdly, after clinical orthodontic treatment for a maximum of 2 years, the self-ligating stainless steel bracket, Damon^®, showed a significant increase in surface roughness. But self-ligating ceramic brackets, Clippy-C^®, represented less significant changes in roughness parameters than self-ligating stainless steel ones. Based on the results of the AFM measurements, it is suggested that the self-ligating ceramic bracket has great possibility to exhibit less friction and better biocompatibility than the other tested brackets. This implies that these bracket slots will aid in the effectiveness of arch-guided tooth movement.     

Loss effects on adhesively-bonded multilayer ultrasonic transducers by self-heating

Multilayer ultrasonic transducers are widely being used for high power applications. In these applications, typical Langevin/Tonpilz structures without any adhesive bondings however have the disadvantage of limited bandwidth. Therefore adhesively-bonded structures are still a potential solution for this issue. In this paper, two-layer piezoelectric ceramic ultrasonic transducers with two different adhesive bondlines were investigated comparing to a single-layer transducer in terms of loss effects during operation with excitation signals sufficient to cause self-heating. The theoretical functions fitted to the measured time–temperature dependency data are compared with experimental results of different piezoelectric transducers. Theoretical analysis of loss characteristics at various surface displacements and the relationship with increasing temperature are reported. The effects of self-heating on the practical performance of multilayer ultrasonic transducers with adhesive bondlines are discussed.     

Thickness-shear vibration of a quartz plate connected to piezoelectric plates and electric field sensing

We study thickness-shear vibration of a quartz plate connected to two piezoelectric ceramic plates with initial deformations caused by a biasing electric field. The theory for small deformations superposed on finite biasing deformations in an electroelastic body is used. It is shown that the resonant frequencies of the incremental thickness-shear vibration of the quartz plate vary with the biasing electric field. The biasing electric field induced frequency shift depends linearly on the field. Therefore this effect may be used for electric field sensing. The dependence of the electric field induced frequency shift on various material and geometric parameters is examined. When the electric field is of the order of 100 V/mm, the relative frequency shift is of the order of 10⁻⁵. The case when the piezoelectric plates are replaced by piezomagnetic plates is also investigated for magnetic field sensing, and similar results are obtained.     

The resonance frequencies on mechanically pre-stressed ultrasonic piezotransducers

The piezotransducers employed in high power ultrasound are composed of piezoelectric ceramics and metallic pieces. These transducers are mechanically pre-stressed in order to avoid the ceramic fractures when high voltage is applied under resonance. The resonance and anti-resonance frequencies are shifted depending on the level of applied mechanical pre-stressing. This paper discusses some causes of this shifting on a experimental study. The discussion takes into account the variations on characteristic parameters of the ceramics and the acoustic coupling between parts of the transducer.     

Study on Electrical Conductivity and Mechanical Performance of Polymeric Composite Flow Field Plates for Fuel Cell Applications

Fuel cell technology has received a great deal of attention as a candidate for an alternative power source due to its environmental benefits compared to conventional sources. Flow-field plates are one of the most important components of the Proton Exchange Membrane (PEM) and Direct Methanol (DM) fuel cells technology, which is expected to possess high electrical and thermal conductivity, low hydrogen permeability, and good mechanical performance. In this study, a systematic investigation was carried out to formulate and fabricate electrically conductive polymer composites to be used in production of flow field plates using a simple low temperature, single step moulding process. It focused on the careful selection of both materials and processing methodology. ElectroPhen^? binders, various concentrations of graphite powder and enhanced dispersion agents were employed to make composite plates with high electrical conductivity and satisfactory mechanical performance. Electrical conductivity measurements were carried out using purpose-built in-plane and through-plane electrical conductivity test kits. Flexural tests were carried out to evaluate the mechanical performance of the composites. It has been found that polymer composite flow field plates can attain the electrical conductivity and mechanical performance requirements for commercial fuel cell applications without requiring a high temperature multi-step production process.     

ACTIVE-PASSIVE PIEZOELECTRIC ABSORBERS FOR SYSTEMS UNDER MULTIPLE NON-STATIONARY HARMONIC EXCITATIONS

Previous research has shown that piezoelectric materials can be shunted with electrical networks to form devices that operate similarly to a mechanical vibration absorber. These systems can be tuned to provide modal damping (modal tuning) or to attenuate a harmonic disturbance (tonal tuning). Semi-active piezoelectric absorbers have also been proposed for suppressing harmonic excitations with varying frequency, a scenario that cannot be easily controlled using passive devices. However, these semi-active systems have limitations that restrict their applications. In a previous study, the authors have developed a high performance active-passive alternative to the semi-active absorber that uses a combination of a passive electrical circuit and active control actions. The active control consists of three parts: an adaptive inductor tuning action, a negative resistance action, and a coupling enhancement action. This new device has been shown, both analytically and experimentally, to be very effective for the suppression of harmonic disturbances with time-varying frequency. In the present paper, the adaptive active-passive piezoelectric absorber configuration is extended so that it can track and suppress multiple harmonic excitations. A new optimal tuning law is derived, and the stability conditions of the system are investigated. The effectiveness of this new multi-frequency absorber design is demonstrated by comparing its performance and control power requirement to the popular Filtered-x adaptive feedforward control algorithm.     

New polymer-containing piezoelectric materials

A review is presented of the data on the design of polymer-containing piezoelectric materials: electrets exhibiting a piezoelectric effect, ferroelectric polymers, piezoelectric composites (piezoelectric ceramic + polymer), and new piezoelectric polymer materials, such as piezoelectrics based on porous polymers and elastic active dielectrics, whose piezoelectric properties considerably surpass the characteristics of conventional piezoelectric materials, as well as the characteristics of electromechanical and mechanoelectrical transducers operating in receiving, generating, and deformation-inducing modes.     

A compact UHV package for microfabricated ion-trap arrays with direct electronic air-side access

We have demonstrated a new apparatus for operating microfabricated ion-trap arrays in a compact ultra-high-vacuum setup with excellent optical and electrical access. The approach uses conventional components, materials and techniques in a unique fashion. The microtrap chip is mounted on a modified ceramic leadless chip carrier, the conductors of which serve as the vacuum feedthrough. The chip carrier is indium-sealed to stainless-steel components to form vacuum seals, resulting in short electrical path lengths of ≤20 mm from the trap electrodes under vacuum to air side. The feedthrough contains conductors for the radio-frequency trap drive, as well as 42 conductors for DC electrodes. Vacuum pressures of ～1 × 10^?11 mbar are achieved, and ions have been confined and laser cooled in a microtrap chip. The apparatus enables accurate measurements of radio-frequency voltage amplitudes on the trap electrodes, yielding an excellent agreement between measured and modelled trap efficiencies. This feature is of significant use in establishing initial operation of new devices. The principle of the connectivity scheme presented here is applicable to larger ceramic chip carriers containing many more conductors.     

The mechanical pre-stressing in ultrasonic piezotransducers

Composed piezotransducers submitted to mechanical pre-stressing present shifts on resonance and anti-resonance frequencies. Changes on characteristic parameters of the ceramic and in the coupling between the parts of the transducer can be the causes for this behavior. In applications where the level of pre-stressing is low (up to 50 MPa) the parameters of the ceramic are not altered, therefore, the shifting on frequencies are attributed to coupling between parts. This paper describes a mathematical model to explain this effect based on difference of effective cross-section between transducers parts under pre-stressing. The results show a proportional relation between pre-stressing and effective coupling of the parts.     

CuO added Pb_(0.92)Sr_(0.06)Ba_(0.02)(Mg_(1/3)Nb_(2/3))_(0.25)(Ti_(0.53)Zr_(0.47))_(0.75)O_3 ceramics sintered with Ag electrodes at 900℃ for multilayer piezoelectric actuator

CuO added Pb_(0.92)Sr_(0.06)Ba_(0.02)(Mg_(1/3)Nb_(2/3))_(0.25)(Ti_(0.53)Zr_(0.47))_(0.75)O_3 ceramics were studied to prepare high-quality multilayer piezoelectric actuators with pure Ag electrodes at 900℃. Cu O addition not only reduced the sintering temperature significantly from 1260℃ to 900℃ but also improved the ceramic density to 7.742 g/cm~3. The 0.7 wt.% Cu O added ceramic sintered at 900℃ shows the remnant polarization(P_r) of 40 μC/cm~2, 0.28% strain at 40 kV/cm, and the piezoelectric coefficient(d_(33)) of 630 pC/N. This ceramic shows a strong relaxor characteristic with a Curie temperature of 200℃. Furthermore, the 0.7 wt.% CuO added ceramic and pure Ag electrodes were co-fired at 900℃ to prepare a high-quality multilayer piezoelectric actuator with a d_(33) of over 450 pC/N per ceramic layer.