二维三轴编织复合材料的弹性性能分析

提出了二维三轴编织复合材料的几何模型,模型考虑了纤维束的弯曲扭转状态及空间交错特性等几何元素。基于体积平均法,建立了预测二维三轴编织复合材料弹性性能的理论分析模型;通过引入更普遍适用的周期性位移边界条件,结合二维三轴编织复合材料的细观实体结构,建立了分析其力学性能的有限元模型。两种模型预测结果均与试验结果吻合,证明了方法的合理有效性。分析了材料受载下的细观应力分布,并讨论了编织参数对材料性能的影响。研究表明,二维三轴编织复合材料轴向性能得到了增强,应力分布更均匀,编织角以及纤维体积含量对材料弹性性能影响较大。     

Smart damping of laminated thin cylindrical panels using piezoelectric fiber reinforced composites

In this paper performance of a new piezoelectric fiber reinforced composite (PFRC) material has been investigated for active constrained layer damping (ACLD) of laminated thin simply supported composite cylindrical panels. The constraining layer of the ACLD treatment has been considered to be made of this PFRC material. A finite element model of smart composite panels integrated with the patches of such ACLD treatment has been developed to demonstrate the performance of these patches on enhancing the damping characteristics of thin cross-ply and angle-ply laminated composite cylindrical panels. Particular emphasis has been placed on studying the effect of variation of the piezoelectric fiber orientation in the constraining PFRC layer and the shallowness angle of the panels on the control authority of the patches.     

On the mechanics of braided composites in tension

An experimental investigation is reported on the uniaxial tensile behaviour of braided tubes, comprising glass fibres in an epoxy matrix. The failure mode switches from fibre fracture to neck propagation when the helix angle, defined as the angle between the fibre direction and the axis of the tube, exceeds about 45°. The observed neck geometry is used to deduce the evolution of deformation and damage within the matrix, and a work calculation is used to estimate the steady state neck propagation stress from a micromechanical model of braid deformation. A failure chart is constructed to show the effect of braid geometry on elastic modulus, yield strength, strain to failure and energy absorption of the braid.     

DETERMINATION OF INTERNAL STRAIN IN 3-D BRAIDED COMPOSITES USING OPTIC FIBER STRAIN SENSORS

A reliable understanding of the properties of 3-D braided composites is of primary importance for proper utilization of these materials. A new method is introduced to study the mechanical performance of braided composite materials using embedded optic fiber sensors. Experimental research is performed to devise a method of incorporating optic fibers into a 3-D braided composite structure. The efficacy of this new testing method is evaluated on two counts. First, the optical performance of optic fibers is studied before and after incorporated into 3-D braided composites, as well as after completion of the manufacturing process for 3-D braided composites, to validate the ability of the optic fiber to survive the manufacturing process. On the other hand, the influence of incorporated optic fiber on the original braided composite is also researched by tension and compression experiments. Second, two kinds of optic fiber sensors are co-embedded into 3-D braided composites to evaluate their respective ability     

Simulation of the Short-Term Microdamageability of Laminated Composites

The theory of microdamageability of multicomponent laminated composites is outlined through the simulation of microdamages in the components by pores filled with compression-resisting particles of the destroyed material. The damage criterion for a microvolume of a component is taken in the Schleicher–Nadai form, which allows for the difference between the ultimate tensile and compressive loads. The ultimate strength is a random function of Weibull-distributed coordinates. The stress–strain state and the efficient properties of the material are determined from the stochastic equations of the elastic theory for a laminated composite with porous components. The equations of deformation and microdamage are closed by the equations of porosity balance in the components. Nonlinear diagrams of the concurrent processes of deformation in the laminated material and microdamage in the matrix are plotted. The effect of the physical and geometrical parameters on them is studied     

三维四向编织复合材料的拉伸尺寸效应研究

通过对三维四向碳/环氧编织复合材料的拉伸实验,观测了不同几何尺寸的试件的破坏模式和断口形貌,得到了材料在拉伸载荷下不同的破坏机理以及材料的力学性能与试件几何尺寸的相关性,研究表明材料随着内部单胞数量的增加材料的弹性模量递减,而剪切模量和泊松比递增的变化规律,通过体积平均法从理论上预报了材料的弹性性能,预报结果与实验结果相符,实验和理论所获结论为进一步进行材料的刚度和强度预报以及强度准则的建立奠定了必要的实验和理论基础.     

Behavior of Pin-loaded Laminated Composites

In this study, an investigation was carried out to determine the effects of joint geometry and fiber orientation on the failure strength and failure mode in a pinned joint laminated composite plate. Behavior of pin-loaded laminated composites with different stacking sequence and different dimensions has been observed experimentally. E/glass–epoxy composites were manufactured to fabricate the specimens. Mechanical properties of the composites were characterized under tension, compression and in-plane shear in static loading conditions. Laminated composites were loaded through pins. Single-hole pin-loaded specimens were tested for their tensile response and width-to-hole diameter (W/D) and edge distance-to-hole diameter (E/D) ratios evaluated. A series of experiments was performed with six different material configurations ([0/±45]_s–[90/±45]_s, [0/90/0]_s–[90/0/90]_s and [90/0]_2s–[±45]_2s), in all, over 120 specimens. E/D ratios and W/D ratios of plates were changed from 1 to 5 and 2 to 5, respectively. Failure propagation and failure type were observed on the specimens. The influence of the joint geometry on the strength of the pin-loaded composites was assessed. When laminated composite plates were loaded to final failure, three basic failure modes consisting of net-tension, shear out and bearing failure were observed for the different geometric dimensions. All the connections tested showed that the fiber orientations have a definite influence on the position around hole circumference at which failure initiated. Net-tension failure occurred for specimens that had small width and large end distance. When the width was increased, the specimens which had small end distances failed in the shear-out modes. When the end distance was increased, bearing failure developed in addition to shear-out failure. The experimental results showed that the ultimate load capacities of E/glass–epoxy laminate plates with pin connection were increased by increasing W and E. However, increasing the E/D and W/D ratios beyond a critical value has an insignificant effect on the ultimate load capacity of the connection.     

Theoretical prediction of stiffness and strength of three-dimensional and four-directional braided composites

Based on unit cell model, the 3D 4-directional braided composites can be simplified as unidirectional composites with different local axial coordinate system and the compliance matrix of unidirectional composites can be defined utilizing the bridge model. The total stiffness matrix of braided composites can be obtained by the volume average stiffness of unidirectional composites with different local axial coordinate system and the engineering elastic constants of braided composites were computed further. Based on the iso-strain assumption and the bridge model, the stress distribution of fiber bundle and matrix of different unidirectional composites can be determined and the tensile strength of 3D 4-directional braided composites was predicted by means of the Hoffman＇s failure criterion for the fiber bundle and Mises＇ failure criterion for the matrix.     

Micromechanics-based elastic-damage analysis of laminated composite structures

Based on the micromechanics-based constitutive model, derived in our preceding work [Lee, H.K., Pyo, S.H., 2009. A 3D-damage model for fiber-reinforced brittle composites with microcracks and imperfect interfaces. Journal of Engineering Mechanics-ASCE, in press, doi:10.1061/(ASCE)EM.1943.7889.0000039.], incorporating a multi-level damage model and a continuum damage model, the overall elastic behavior and damage evolution of laminated composite structures are studied in detail. The constitutive model is implemented into the finite element program ABAQUS using a user-subroutine UMAT to solve boundary value problems of the composite structures. The validity of the implemented constitutive model is assured by comparing the predicted stress–strain curves with experimental data available in literature under uniaxial tension with various fiber orientations. The results show that the proposed micromechanics-based constitutive model accurately predict the overall elastic-damage behavior of laminated composite structures having different material compositions, thicknesses and boundary conditions.     

Micromechanics-based constitutive modeling for unidirectional laminated composites

A micromechanics-based constitutive model is developed to predict the effective mechanical behavior of unidirectional laminated composites. A newly developed Eshelby’s tensor for an infinite circular cylindrical inclusion [Cheng, Z.Q., Batra, R.C., 1999. Exact Eshelby tensor for a dynamic circular cylindrical inclusion. J. Appl. Mech. 66, 563–565] is adopted to model the unidirectional fibers and is incorporated into the micromechanical framework. The progressive loss of strength resulting from the partial fiber debonding and the nucleation of microcracks is incorporated into the constitutive model. To validate the proposed model, the predicted effective stiffness of transversely isotropic composites under far field loading conditions is compared with analytical solutions. The constitutive model incorporating the damage models is then implemented into a finite element code to numerically characterize the elastic behavior of laminated composites. Finally, the present predictions on the stress–strain behavior of laminated composite plate containing an open hole is compared with experimental data to verify the predictive capability of the model.     

Micromechanical design of hierarchical composites using global load sharing theory

Hierarchical composites, embodied by natural materials ranging from bone to bamboo, may offer combinations of material properties inaccessible to conventional composites. Using global load sharing (GLS) theory, a well-established micromechanics model for composites, we develop accurate numerical and analytical predictions for the strength and toughness of hierarchical composites with arbitrary fiber geometries, fiber strengths, interface properties, and number of hierarchical levels, N. The model demonstrates that two key material properties at each hierarchical level—a characteristic strength and a characteristic fiber length—control the scalings of composite properties. One crucial finding is that short- and long-fiber composites behave radically differently. Long-fiber composites are significantly stronger than short-fiber composites, by a factor of 2^N or more; they are also significantly tougher because their fiber breaks are bridged by smaller-scale fibers that dissipate additional energy. Indeed, an “infinite” fiber length appears to be optimal in hierarchical composites. However, at the highest level of the composite, long fibers localize on planes of pre-existing damage, and thus short fibers must be employed instead to achieve notch sensitivity and damage tolerance. We conclude by providing simple guidelines for microstructural design of hierarchical composites, including the selection of N, the fiber lengths, the ratio of length scales at successive hierarchical levels, the fiber volume fractions, and the desired properties of the smallest-scale reinforcement. Our model enables superior hierarchical composites to be designed in a rational way, without resorting either to numerical simulation or trial-and-error-based experimentation.     

复合材料层合板单搭胶接力学性能检测技术与分析

胶接工艺缺陷对单搭胶接接头的拉伸剪切性能有着重要的影响。为了研究不同单搭接胶接层厚度对不同材质复合材料层合板胶接性能的影响规律,通过喷水穿透法超声C扫描对试样的剪切区域进行无损检测,并分别采用1mm、2mm、4mm的胶层厚度,以碳纤维/玻璃纤维复合材料层合板为被粘物,进行单搭胶接拉伸剪切性能试验。检测及试验结果表明:当胶层厚度h1mm时,对于相同材料的被粘物,胶层厚度越大,试件胶接接头剪切强度越小;相同的粘接剂厚度,以碳纤维增强复合材料板为被粘物的试件胶接接头剪切强度大于以玻纤增强复合材料板为被粘物的试件胶接接头强度;胶粘剂与碳纤维被粘物表面的润湿效果要优于胶粘剂与玻纤被粘物表面的润湿效果。     

短切碳纤维C/SiC陶瓷基复合材料的动态劈裂拉伸实验

为了探究C/SiC陶瓷基复合材料的动态断裂力学行为和破坏形态,利用分离式霍普金森压杆(split Hopkinson pressure bar,SHPB)装置对3种不同短切碳纤维体积分数的C/SiC陶瓷基复合材料进行了动态劈裂实验,并利用扫描电子显微镜扫描了C/SiC复合材料试件的破坏界面,分析了C/SiC陶瓷基复合材料的失效特征和增韧机理。实验结果表明:C/SiC复合材料在冲击劈裂实验过程中,同一短切碳纤维体积分数下试件的动态抗拉强度随着冲击气压的增大而增大; 短切碳纤维体积分数为16.0%时, 材料的抗拉强度最低; 冲击后,试件的整体破坏情况与冲击气压、短切碳纤维体积分数有关。     

三维五向编织复合材料渐进损伤分析及强度预测

基于材料连续体细观结构单胞,提出了材料的三维渐进损伤分析模型,采用非线性有限元方法并结合均匀化平均思想,首次建立了三维五向编织复合材料的强度预测模型。经研究典型编织角材料在拉伸载荷作用下细观损伤的发生及演化过程,分析了材料的细观失效机理,获得了材料的宏观拉伸应力应变曲线和极限破坏强度,并详细探讨了主要工艺参数编织角对材料宏观力学性能的影响规律。     

复合材料结构内埋光纤网络测试其内部损伤试验研究

本文介绍了在复合材料层板内埋入光纤网络，用于测试层板冲击损伤的试验方法和结果。试验表明该法探测损伤是有效的，具有广阔的发展前途。     

The Micromechanics of Short-Term Damageability of Fibrolaminar Composites

A theory of microdamageability is constructed for fibrous laminated composites consisting of transversally isotropic fibers and a microdamaged isotropic porous binder. Microdamages in the binder are simulated by pores filled with compression-resisting particles of the destroyed material. Damage in a microvolume of the binder is described by the Schleicher–Nadai strength criterion, which allows for the difference between the ultimate tensile and compressive loads. The ultimate strength is a random function of coordinates with the Weibull distribution. The stress–strain state and effective characteristics of the material are determined by solving the stochastic equations of elastic theory for a fibrous laminated composite with a porous binder. The equations of deformation and microdamageability are closed by the equations of porosity balance in the binder. Nonlinear diagrams of the concurrent processes of deformation of the fibrous laminated material and microdamage of the matrix for various physical and geometrical parameters are constructed     

Elastic response of water-filled fiber composite tubes under shock wave loading

We experimentally and numerically investigate the response of fluid-filled filament-wound composite tubes subjected to axial shock wave loading in water. Our study focuses on the fluid–structure interaction occurring when the shock wave in the fluid propagates parallel to the axis of the tube, creating pressure waves in the fluid coupled to flexural waves in the shell. The in-house-developed computational scheme couples an Eulerian fluid solver with a Lagrangian shell solver, which includes a new and simple material model to capture the response of fiber composites in finite kinematics. In the experiments and simulations we examine tubes with fiber winding angles equal to 45° and 60°, and we measure the precursor and primary wave speeds, hoop and longitudinal strains, and pressure. The experimental and computational results are in agreement, showing the validity of the computational scheme in complex fluid–structure interaction problems involving fiber composite materials subjected to shock waves. The analyses of the measured quantities show the strong coupling of axial and hoop deformations and the significant effect of fiber winding angle on the composite tube response, which differs substantially from that of a metal tube in the same configuration.     

Axisymmetric micromechanics of elasticity-perfectly plastic fibrous composites under uniaxial tension loading

The uniaxial response of a continuous fiber elastic-perfectly plastic composite is modelled herein as a two-element composite cylinder. An axisymmetric analytical micromechanics solution is obtained for the rate-independent elastic-plastic response of the two-element composite cylinder subjected to tensile loading in the fiber direction for the case wherein the core fiber is assumed to be a transversely isotropic elastic-plastic material obeying Tsai-Hill's yield criterion, with yielding simulating fiber failure. The matrix is assumed to be an isotropic elastic-plastic material obeying Tresca's yield criterion. It is found that there are three different circumstances that depend on the fiber and matrix properties: (1) fiber yield, followed by matrix yielding; (2) complete matrix yield, followed by fiber yielding; and (3) partial matrix yield, followed by fiber yielding, followed by complete matrix yield. The order in which these phenomena occur is shown to have a pronounced effect on the predicted uniaxial effective composite response.     

X状Z向碳pin增强泡沫夹层结构剪切刚度预报

综合考虑了面板对横向增强Z-pin的不同约束情况,结合空间网架结构和等效夹杂方法,提出了X状Z-pins增强泡沫夹层结构剪切刚度的预报模型,经实际计算后与已有的实验值和有限元模拟值比较,证明该方法具有足够的工程精度.计算表明,X状Z-pins能大幅度地提高泡沫夹层结构的剪切刚度,并具有良好的可设计性,可以通过改变Z-pin材料,Z-pin的体积分数、角度、直径等参数改变其力学性能.其中,Z-pin体积分数越大、拉伸模量越高、直径越大,Z-pins增强泡沫夹层结构的剪切刚度越高.     

Nonlinear bending behavior of 3D braided rectangular plates subjected to transverse loads in thermal environments

Nonlinear bending behavior of 3D braided rectangular plates subjected to transverse loads is investigated. A new micro-macro-mechanical model of unit cells is suggested. In this model, a 3D braided composite may be considered as a cell system and the geometry of each cell is deeply dependent on its position in the cross-section of the plate. The material properties of the epoxy are expressed as a linear function of temperature. Based on Reddy’s higher-order shear deformation plate theory and general von Kármán-type equations, analytical solutions for nonlinear bending behavior of simply supported 3D braided rectangular plates are obtained using mixed Galerkin-perturbation method. The numerical examples concern effects of geometric parameters, of fiber volume fraction, braiding angle and load boundary condition.