Study on the prestressed sandwich piezoelectric ceramic ultrasonic transducer of torsional-flexural composite vibrational mode

Based on the classical torsional and flexural vibrational theory of a slender rod, the prestressed sandwich torsional-flexural composite mode piezoelectric ceramic ultrasonic transducer is studied. This type of transducer consists of the slender metal rods and the longitudinally and tangentially polarized piezoelectric ceramic rings. The resonance frequency equations for the torsional and flexural vibrations in the transducers are derived. The simultaneous resonance of the torsional and flexural vibrations in the transducer is acquired by correcting the length of the metal slender rods resulting from the piezoelectric ceramic elements. The experimental results show that the measured resonance frequencies of the transducers are in good agreement with the computed ones, and the measured resonance frequencies of the torsional and the flexural vibrations in the composite transducers are also in good agreement with each other.     

夹心式纵-扭复合模式压电超声换能器的共振频率

本文对夹心式纵-扭复合振动模式压电超声换能器进行了研究．从换能器的等效电路出发，在无耦合时，得出了换能器中纵向振动模式及扭转振动模式的各自共振频率方程．实验表明，换能器各自共振频率的测试值与理论计算值基本符合．     

夹心式纵-扭复合模式压电超声换能器的共振频率

本文对夹心式纵－扭复合振动模式压电超声换能进行了研究，从换能器的等效电路出发，在无耦合时，得出换热能器纵向振动模式及扭转振动模式的各自共振频率方程，实验表明，换能器各自共振频率的测试值与理论计算值基本符合。     

Study on the radial composite piezoelectric ceramic transducer in radial vibration

A new type of radial composite piezoelectric transducer in radial vibration is developed and analyzed. The radial composite transducer consists of a piezoelectric ceramic thin ring polarized in the thickness direction and a metal thin circular ring. They are connected together and excited to vibrate in the radial direction. The radial vibrations of a piezoelectric ceramic thin ring and a metal thin circular ring are analyzed, respectively. Their radial electro-mechanical equivalent circuits are obtained. Based on the electro-mechanical equivalent circuits and using the boundary conditions between the piezoelectric ceramic thin ring and the metal thin circular ring in the radial direction, the electro-mechanical equivalent circuit of the radial composite piezoelectric transducer is derived out and the resonance frequency equation is obtained. The relationship between the resonance frequency and the geometrical dimensions of the transducer is analyzed. Some radial composite piezoelectric transducers are designed and manufactured. The resonance frequencies and the anti-resonance frequencies, the electro-mechanical equivalent circuit parameters are measured. The effective electro-mechanical coupling coefficient and the mechanical quality factor are calculated. It is illustrated that the measured radial resonance frequencies are in good agreement with the theoretical results from the resonance frequency equation.     

A new type of high power composite ultrasonic transducer

A new type of high power composite ultrasonic transducer was proposed and studied. The composite transducer consists of a sandwich longitudinal piezoelectric transducer, an isotropic metal hollow cylinder with large radial dimension, and the front and back metal radiation mass. By means of its special structure and Poisson’s effect, the composite transducer can produce vibrations both in its longitudinal and radial directions, and therefore, it can radiate sound waves in three-dimensional space. The electro-mechanical equivalent circuit of the composite transducer was derived and the resonance frequency equation was obtained analytically. Numerical methods were used to simulate the vibration of the composite transducer, and the vibrational displacement distribution, the resonance frequency and the radiation sound field are given. Some composite transducers are designed and manufactured; their resonance frequencies and the radiation acoustic field are measured and compared with the analytical and numerical results. It can be seen that the measured frequencies and acoustic field contour are in good agreement with the analytical and numerical results. It is expected that this kind of composite ultrasonic transducer can be used in more and more power ultrasonic applications, such as ultrasonic cleaning, ultrasonic extraction, ultrasonic sonochemistry and other ultrasonic liquid processing, where high ultrasonic power and large ultrasonic processing space are needed increasingly.     

Equivalent circuits and directivity patterns of air-coupled ultrasonic transducers

Air-coupled transducers for producing ultrasonic radiation in gases are studied. The transducer consists of a circular thin plate in flexural vibration and a sandwich longitudinal electromechanical vibrator that is attached to the center of the plate. The lowest-order axially symmetric flexural vibrational mode of a circular thin plate is analyzed. The equivalent circuits of the circular plate in flexural vibration and the compound transducer are presented and the frequency equation is derived. The radiated ultrasonic field of the circular thin plate in flexural vibration is calculated and the directivity pattern is obtained theoretically. Some transducers of this type are designed according to the frequency equation, and their resonance frequencies are measured. The measured resonance frequencies are in good agreement with the theoretical results, and the calculated radiation ultrasonic field is also in good agreement with the measured results of a previous work.     

径向复合圆柱压电超声换能器

提出一种三元径向复合圆柱压电超声换能器,并对其径向振动特性进行了研究。基于弹性力学理论及机电类比原理,导出了柱坐标系中分割处理径向极化压电陶瓷管准厚度模振动及薄壁短圆管径向振动的机电等效电路;利用径向力和振速连续的边界条件,得出了径向复合圆柱压电换能器系统的径向振动机电等效电路及其共振频率方程。探讨了换能器径向共振频率及有效机电耦合系数随其几何尺寸的变化关系。研究表明,换能器的径向共振频率及有效机电耦合系数随其内芯半径和预应力管壁厚度增大而降低。研制了一些径向复合圆柱压电换能器,并对其径向共振频率进行了测试。结果表明,理论与实验结果基本一致。      

复合圆环弯曲振动四极子模态分析

针对压电圆环弯曲振动机电转换性能较差的问题,提出了一种复合圆环弯曲振动换能器,它由一个径向极化的压电陶瓷内圆环和一个金属外圆环复合而成。基于能量原理推导得到了复合圆环弯曲振动的谐振频率和有效机电耦合系数,探讨了弯曲振动四极子模态特性与其结构尺寸间的关系。当压电圆环尺寸不变时,随外侧金属圆环壁厚增加,复合圆环弯曲振动四极子模态谐振频率上升,有效机电耦合系数迅速上升到极大值后缓慢下降。最后,设计制作了圆环换能器并对其谐振频率和有效机电耦合系数进行了实验测试,测试结果与解析结果和数值模拟结果吻合得较好。      

Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

夹心式径向复合压电超声换能器

对夹心式径向复合压电换能器径向振动特性进行了研究。该换能器由弹性内芯、预应力金属管及柱面压电陶瓷晶堆径向复合而成.利用机电类比法,得到了换能器的径向振动等效电路及频率方程。探讨了换能器第1、2阶径向共振频率及有效机电耦合系数与其几何尺寸的关系。研究表明,换能器第1阶径向共振频率随其内芯内径及预应力管壁厚度增大而降低;第2阶共振频率随内芯内径增大存在极小值,但随预应力管壁厚度增大单调下降。此外,采用第2阶径向共振模式能获得较高的有效机电耦合系数,并且压电陶瓷处于位移节线时,换能器有效机电耦合系数达极大值。对换能器共振频率的测试与有限元仿真表明。理论与实验及仿真结果符合较好。      

径向极化压电陶瓷长圆管复合超声换能器的径向振动

提出了一种圆管式径向复合压电陶瓷换能器,并对其径向振动特性进行了分析。该换能器由径向极化的压电陶瓷圆管以及金属外圆管组成。利用解析法得出了金属圆管以及具有任意壁厚的径向极化压电陶瓷圆管径向振动的机电等效电路。基于金属圆管与压电圆管的机械边界条件,得出了换能器的六端机电等效电路。在此基础上得出了换能器共振及反共振频率方程的解析表达式,给出了换能器的共振及反共振频率与其几何尺寸之间的依赖关系。利用数值方法对换能器的径向振动特性进行了模拟及仿真,并与解析结果进行了比较。最后,设计并加工了一些径向复合管式压电陶瓷换能器,利用精密阻抗分析仪对其共振及反共振频率进行了实验测试。研究结果表明,利用解析理论得出的换能器共振及反共振频率与数值模拟结果以及实验测试结果符合很好。      

纵-扭复合振动模式指数型复合超声变幅杆的研究

本文对指数型纵－扭复合振动模式的复合超声变幅杆进行了理论及实验研究，该变幅杆由均匀截面直棒及指数型截面杆组成。文中推出了变幅杆中纵向振动及扭转振动的共振频率方程，通过发迹指数型变截面棒的截面变化规律，实现了同一变幅杆中纵向振动与扭转振动的同频共振。     

Study on the compound multifrequency ultrasonic transducer in flexural vibration

A new type of compound multifrequency ultrasonic transducer is analyzed in this paper. The compound multifrequency ultrasonic transducer consists of two sandwiched ultrasonic transducers and a rectangular radiator. In virtue of the coupling between longitudinal vibration of the sandwiched ultrasonic transducers and flexural vibration of the rectangular radiator, the compound multifrequency ultrasonic transducer can produce several resonance frequencies. Some compound multifrequency ultrasonic transducers are designed and simulated by finite element method (ANSYS), and modal shapes and harmonic response are analyzed. The compound multifrequency ultrasonic transducers are designed and manufactured. The resonance frequencies are measured and compared with the numerical results. The effect of the geometrical dimensions of the compound multifrequency ultrasonic transducer and the location of two sandwiched ultrasonic transducers on the compound multifrequency ultrasonic transducer is discussed. It is shown experimentally and numerically that the compound multifrequency ultrasonic transducer has several resonance frequencies.     

一种高灵敏压电平面水声换能器

设计并制作了一种高灵敏压电平面水声换能器。该换能器敏感元件是对1-3-2型压电复合材料结构的改进,即在带基底的压电陶瓷小柱阵列间不注入聚合物,并在其上表面直接覆盖金属板,构成“带基底的压电小柱阵列+金属盖板”结构敏感元件(称为“空气填充型”敏感元件)。对“空气填充型”敏感元件的谐振频率进行了理论计算和有限元仿真,与实测结果较吻合。为便于对比性能,同时制作了同尺寸“1-3-2型压电复合材料+金属盖板”结构敏感元件(称为“聚合物填充型”敏感元件)换能器。分别对“空气填充型”和“聚合物填充型”敏感元件换能器的有效机电耦合系数、发送电压响应和接收灵敏度进行有限元仿真和实测,结果均显示,“空气填充型”敏感元件换能器具有较高的接收灵敏度,相较于“聚合物填充型”敏感元件换能器可提高21 dB。该敏感元件换能器能有效提高灵敏度,可为研制高灵敏换能器提供参考。      

Theoretical analysis and experimental validation of radial cascaded composite ultrasonic transducer

A radial cascaded composite ultrasonic transducer is analyzed.The transducer consists of three short metal tubes and two radially polarized piezoelectric ceramic short tubes arranged alternately along the radial direction.The short metal tubes and the piezoelectric ceramic short tubes are connected in parallel electrically and in series mechanically,which can multiply the input sound power and sound intensity.Based on the theory of plane stress,the electro-mechanical equivalent circuit of radial vibration of the transducer is derived firstly.The resonance/anti-resonance frequency equation and the expression of the effective electromechanical coupling coefficient are obtained.Excellent electromechanical characteristics are determined by changing the radial geometric dimensions.Two prototypes of the transducers are designed and manufactured to support the analytical theory.It is concluded that the theoretical resonance/anti-resonance frequencies are consistent with the numerical and experimental results.When R_2 is at certain values,both the anti-resonance frequency and effective electromechanical coupling coefficient corresponding to the second mode have maximal values.The radial cascaded composite ultrasonic transducer is expected to be used in the fields of ultrasonic water treatment and underwater acoustics.     

Analysis of the sandwich piezoelectric ultrasonic transducer in coupled vibration

The coupled vibration of the sandwich piezoelectric transducer with a large cross-section is analyzed using an approximate analytic method. The resonance frequency equations of the transducer are derived and the effect of the geometrical dimensions on the resonance frequency is studied. It is illustrated that when the radial vibration in the transducer is considered, the vibration of the sandwich transducer becomes more complex. Apart from the longitudinal resonance frequency, the radial resonance frequency can also be obtained. For comparison, numerical methods are also used to simulate the coupled vibration; the resonance frequency and the vibrational displacement distribution are computed. Compared with one-dimensional longitudinal theory, the radial dimensions of the transducer are no longer limited because the coupled vibration is considered. Compared with numerical methods, the physical meaning of the analytic method is concise. It is illustrated that the resonance frequencies obtained from the coupled resonance frequency equations are in good agreement with those from numerical methods, and they are in better agreement with the measured results than those from one-dimensional theory. Since the radial and the coupled vibration are considered in the analysis, more resonance frequencies can be obtained. Therefore, using the coupled resonance frequency equations, the sandwich transducer with multifrequency or wide frequency bandwidth can be designed and used in ultrasonic cleaning, ultrasonic sonochemistry and other applications.     

Flexural vibration analyses of piezoelectric ceramic tubes with mass loads in ultrasonic actuators

Based on Timoshenko beam model, a theoretical model of radially polarized piezoelectric ceramic tubes is investigated. In the model, the piezoelectric effects are considered, and the shear correction factor is introduced which reveals effects of the size of the cross-section and Poisson’s ratio. Based on the model, the particular attentions are devoted to effects of the boundary conditions at two ends on flexural resonance frequencies of the piezoelectric ceramic tubes. Changing the sizes of the tubes and the mass loads at both free ends, the variations of the flexural resonance frequencies of free–free piezoelectric ceramic tubes are calculated theoretically. Besides, the flexural resonance frequencies of the piezoelectric ceramic tube cantilevers with mass loads at one free end are also investigated theoretically. To verify accuracy of the theoretical mode, the flexural resonance frequencies for different lengths of the piezoelectric ceramic tubes and different loaded masses are measured experimentally. The theoretical results agree well with the experimental measurement, which demonstrates that the model is accurate for analyzing the flexural resonance frequencies of the piezoelectric ceramic tubes with mass loads.     

矩形辐射器压电多频超声换能器的研究

研究了一种具有多个共振频率的矩形辐射器夹心式超声换能器,换能器由圆柱形后盖板、压电陶瓷晶堆及矩形六面体辐射器前盖板组合而成。利用表观弹性法和一维近似理论给出了多频换能器横向及纵向理论共振频率方程。对一种特殊情况下的此类换能器进行了有限元及实验分析,给出了各自的频率输入导纳曲线。对理论和实验结果进行分析后表明,此类矩形辐射器夹心式超声换能器可以在不同的振动模态上工作,具有多个共振频率.     

基于2-2型压电复合材料的新型宽频带径向振动超声换能器

本文提出了一种基于2-2型压电复合材料的新型宽频带径向振动超声换能器,它主要由内金属圆环和外压电陶瓷复合材料圆环组成.首先利用Newnham串并联理论和均匀场理论推导了2-2型压电复合材料的等效参数;其次利用解析法得到了金属圆环和径向极化压电复合陶瓷圆环径向振动的机电等效电路;最后得到了换能器的六端机电等效电路,从而得到了换能器的频率方程.接着分析了换能器共振频率和反共振频率以及有效机电耦合系数与几何尺寸、两相体积占比的关系,采用仿真软件对新型换能器的径向振动进行了数值模拟.结果表明,利用解析法得到的共振频率和反共振频率与数值模拟结果吻合较好.此外,对换能器在水下的辐射声场进行了仿真研究,结果表明新型复合材料径向换能器相比传统纯陶瓷径向换能器,发射电压响应幅值更大,工作带宽提高接近一倍,声匹配更佳.     

压电陶瓷复合换能器固有频率的有限差分法*

为丰富换能器固有频率的研究理论,以及提供一种新的计算方法供工程人员选择,提出了计算其固有频率的有限差分法。以由径向极化的压电陶瓷圆管与金属预应力管沿径向复合而成的二元压电陶瓷复合换能器为例,建立并推导了其向振动的数学模型及其有限差分形式,给出了换能器径向振动的特征方程。利用MTALAB对计算实例的径向振动的固有频率进行编程计算,理论计算结果与已有实验结果符合很好,验证了有限差分法计算压电陶瓷复合换能器固有频率的可行性及准确性。通过仿真计算,给出了换能器径向振动固有频率与其结构尺寸的影响关系：换能器径向振动的固有频率随压电陶瓷圆管内径的增大而降低,随换能器壁厚比的增大而降低。该文所建立的换能器径向振动固有频率的有限差分法同样适用于结构形式相近的换能器及其他元器件。