STUDY ON THE FORMATION MECHANISM OF MONODISPERSE PARTICLES IN THE EMULSIFIER-FREE EMULSION POLYMEAIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

The formation mechanism of monodisperse polymer latex particles in the emulsifier-free emulsion polymerizationof methyl methacrylate and butyl acrylate with potassium persulfate as initiator was investigated. A multi-step formationmechanism for the monodisperse polymer particles was proposed. The nucleation mechanism is considered to be thecoagulation of the precursor particles by homogeneous nucleation when the primary particles reach a critical size with highsurface charge density and sufficient stability. It had been proved by a special experiment that the early latex particles formedby the coagulation were stable. The primary particles grow by absorbing monomers and radicals in the polymerization systemand then become colloidally unstable again due to the understandable decrease of particle surface charge density, which leadsto the aggregation of the growing particles and the formation of larger latex pedicles therefrom. Aner the nucleation period,the preferential aggregation of the smaller particles in the propagation process leads to the change of the particles towards auniform size and narrower particle size distribution. The coexistence and competition of homogeneous nucleation,coagulation, propagation and aggregation result in the increase of the polydispersity index (U = D_(43)/D_(10)) in the first Stage,then its decrease in the later stage because of the competition of propagation and aggregation, and the gradual formation ofthe monodisperse particles.     

Effect of Monomer Feeding Mode on thePreparation of Hollow Latexes with High MAA Content in the Core Latex Preparation简

In order to prepare hollow latex particles with optimum morphology based on osmotic swelling principle, three- layer core/shell latex particles with 40 wt% MAA in the core were first prepared via multistep seeded emulsion copolymerization, in which monomers were added by a semi-continuous process with monomer addition under two different forms： pure monomers＇ mixture （monomer addition）, and pre-emulsified monomers （pre-emulsion addition）. Then, the hollow latex particles with different morphologies were obtained after alkali post-treatment. Influences of the monomer feeding mode on the emulsion polymerization and the particle morphology were investigated. Results showed that the pre- emulsion addition could significantly improve the polymerization stability in each step, and greatly enhance the uniformity of shell encapsulation. The sizes of the core and core/shell latex particles obtained by the pre-emulsion addition were smaller and more uniform than those synthesized by the monomer addition, and the hollow latex particles with intact morphology were generated by alkali post-treating of the core/shell latexes prepared from the pre-emulsion addition. As the core size increased, the morphology of the post-treated particles underwent evolution from hollow to collapse. Moreover, the mechanism of the particle morphological evolution was proposed.     

PREPARATION AND CHARACTERIZATION OF AFFINITY POLYMER BASIC MICROSPHERES BY SOAP-FREE EMULSION POLYMERIZATION

Poly(styrene-co-glycidyl methacrylate) latex microspheres with uniform size and high-density epoxy groups on the surface were prepared by soap-free emulsion polymerization with batch wise operation mode in the presence of 2.2′- azobis(2-methylpropionamidine) dihydrochloride as an initiator.The kinetics of soap-free emulsion polymerization and the effects of polymerization factors were examined.In addition,the optimum polymerization conditions of poly(styrene-co- glycidyl methacrylate) latex microspheres ...     

PREPARATION AND PROPERTIES OF SILICONE-ACRYLATE COPOLYMER LATEX

Silicone-acrylate copolymer latex was prepared through three different polymerization processes, i.e., the batch process, preemulsified monomer addition and the monomer addition process. The results revealed that the monomer addition process is a desirable approach to produce narrow particle size distribution latex with higher polymerization conversion and less amount of coagulum. The effect of silicone content on the glossiness and water absorption of latex film was investigated and the results showed that the glossiness of latex film is improved up to a silicone content of 10% of total monomers, but becomes impaired thereafter, whereas water absorption is reduced accordingly.     

Effect of cationic monomer on properties of fluorinated acrylate latex

Cationic fluorinated acrylate latex was prepared via semi-continuous emulsion copolymerization of cationic monomer and other monomers.The resultant latex and its film were characterized with dynamic light scattering detector and contact anglc meter. Influences of amount of DMDAAC on the propcrtics of resultant latex and its film were investigated in detail.Results show that the particle size of the latex has the minimum value and the zeta potential of the latex is increased when the amount of DMDAAC is increased.In addition,the particle size of the latex is unimodal distribution when the amount of DMDAAC is not more than 2.5%. However,the particle size of the latex is bimodal distribution when the amount of DMDAAC is more than 2.5%.The contact angle is varied slightly with the increase of amount of DMDAAC when it is not more than 2.5%.Nevertheless,the contact angle is decreased with the increase of the amount of DMDAAC when it is more than 2.5%.     

Preparation of sulphonate-containing core/shell latex particles via seeded emulsion copolymerization

<正>In this study,P(St-MAA) seed latex particles were first prepared via soap-free emulsion polymerization of styrene(St) and methacrylic acid(MAA),then the seed particles were allowed to swell with St at room temperature,and the P(St-MAA)/P(StNaSS) core/shell latex particles were then synthesized via seeded emulsion copolymerization of St and sodium styrene sulphonate (NaSS) using AIBN as initiator in the presence of N,N'-methylenebisacrylamide(BAA,water-soluble crosslinker).Results showed that the polymerization could be carried out smoothly when the ratio of BAA to total monomers was less than 3 mol%,the narrow dispersed P(St-MAA) seed particles with the diameter of 150 nm and the P(St-MAA)/P(St-NaSS) core/shell latexes with the particle size of about 200 nm were synthesized.When the 25/75 mole ratio of NaSS/(St + MAA) and 2 mol%of BAA were used in the seeded emulsion polymerization,the resulted P(St-MAA)/P(St-NaSS) latex product showed a low weight loss after water extraction,and the NaSS unit content in the whole particle and in the shell reached 11.7 mol%and 34.6 mol%,respectively.     

Influences of Electrolytes on the Soap-free Emulsion Copolymerization of St-MMA-AA

Monodisperse functional polymer microspheres with different particle size and with clean surface were prepared by batch soap-free emulsion polymerization of styrene, methyl methacrylate and acrylic acid in the presence of salts, and the influences of type and amount of electrolytes on polymerization process and particle morphology were investigated. Results showed that there was a critical concentration for different electrolyte to make polymerization process and the resultant emulsion stable, and the particle size increased with the increase of electrolyte concentration. The effect of metal ions was Ca^2＋〉〉K^＋〉Na^＋〉Li^＋, and the effect of haloids was Br〉Cl〉F. Keywords： Electrolyte, soap-free emulsion polymerization, polystyrene, latex particle morphology.     

A Novel Approach to Prepare Core/SheU Polymer Latex Particles with High Sulphonate Contents

Crosslinked x-P（St-MAA） seed latex was first prepared via soap-free emulsion copolymerization of styrene （St） and methyl methacrylic acid （MAA） with divinyl benzene as crosslinker and ammonium persulfate as initiator, and x-P（St-MAA）/x-P（St-NaSS） core/shell latex particles were then synthesized through a novel seeded emulsion copolymerization of St and sodium styrene sulphonate （NaSS） in the presence of water-soluble crosslinker N,N＇-methylene bisacrylamide （BAA） using oil-soluble 2,2-azobis isobutyronitrile as initiator. TEM observation indicated that narrow dispersed core/shell latex particles were obtained, and element analysis showed that NaSS unit content in the whole particle and in the shell reached 22.8 wt% and 51.2 wt%, respectively.     

A novel associative latex thickener using ethoxylated behenyl methacrylate as functional monomer

<正>Alkali-soluble associative latex thickeners modified with hydrophobic long chain alkyl groups were prepared using common acrylics and varying amount of a functional monomer,ethoxylated behenyl methacrylate(BEM),through emulsion polymerization.It was found that the size of the emulsion particle became larger with addition of BEM.The light transmittance of the thickener latex sharply increased with pH varied from 6 to 7.The associative latex thickener manifested a higher viscosity when solids in the latex thickeners were kept at 0.5 wt%or higher,and the optimal amount of BEM was found to be around 2.5 wt%,or 0.16 mol%.All thickener latexes modified with BEM have better shearing resistance than the BEM-free thickener.     

EFFECT OF THE PHASE STRUCTURE EVOLUTION ON THE PROPERTIES OF FILMS FORMED FROM PBA/P(St-co-MMA) COMPOSITE LATEX

A group of heterogeneous latexes poly(butyl acrylate)/poly(styrene-co-methyl methacrylate)(PBA/P(St-co-MMA)) were prepared by a semi-continuous seeded emulsion polymerization process under monomer starved conditions.The glass transition temperature(T_g)and the mechanical properties of the film formed from the composite latex changed with the evolution of the particle morphology.A photon transmission method was used to monitor the phase structure evolution of films which were prepared from core-shell PBA/...     

EFFECT OF 2—HYDROXYETHYL METHACRYLATE ON SEMIBATCH EMULSIFIER—FREE EMULSION COPOLYMERIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

The semibatch emulsifier-free emulsion copolymerization of methyl methacrylate (MMA) and butyl acrylate(BA) in the presence of 2-hydroxyethyl methacrylate(HEMA) initiated by K2S2O8(PSP) was studied.The latex particles can maintain an appreciable stability during the emulsifier-free emulsion copolymerization of MMA and BA in the presence of HEMA.The average particle diameter increase with an increase of total solids content,HEMA content,PSP content,ionic strength of the system and monomer feed rate,and decrease with the monomer feed ration from 3/1 (MMA/BA:molar ration).to 1/3.The stability of this reaction system is improved by adding HEMA as nonionic comonomer,High solids content (50%) latex with monodisperse particle can be obtained using this process.     

EFFECT OF 2-HYDROXYETHYL METHACRYLATE ON SEMIBATCH EMULSIFIER-FREE EMULSION COPOLYMERIZATION OF METHYLMETHACRYLATE AND BUTYL ACRYLATE

IINTRODUCTIONSemibatchemulsionpolymerizationisanimportalmethodfortheproductionofpolymersforthecoatingsandadhesivesindustries.Thetraditionallatexproductsaregenerallystabilizedbyemulsifiers.However,theemulsifiersremaininginthelatexproductcanhaveanegativeeffectontheapplicationpropertiessuchasadhesiontosubstratesandfilmformationandwaterresistanceofthecoatingmaterials,becausethesmallandmobileemulsifiermoleculestendtomigratetothesurfacelayerofthepolymericfilm.Withtheemulsifier-freeemulsionpolym…     

离子型共聚单体参与下的全氟丙烯酸酯无皂乳液共聚

离子型共聚单体参与下的全氟丙烯酸酯无皂乳液共聚;全氟烷基丙烯酸酯;无皂乳液;离子型共聚单体     

GHD室温自交联乳液的聚合及贮存稳定性

采用半连续种子乳液聚合技术合成了含甲基丙烯酸缩水甘油酯(GMA)、甲基丙烯酸羟乙酯(HEMA)和甲基丙烯酸二甲氨基乙酯(DMAEMA)的室温自交联乳液(GHD).实验结果表明,在甲基丙烯酸甲酯(MMA)-丙烯酸丁酯(BA)-GMA种子乳液存在下,聚合温度升高,聚合过程稳定性下降,但乳液的贮存稳定性提高;乳化单体滴加速度加快,种子聚合物的玻璃化温度升高,可减少聚合过程的交联凝聚作用,提高聚合过程的稳定性;而HEMA和DMAEMA用量增加对聚合过程的稳定性没有明显影响,但使乳液的贮存稳定性下降.官能团间的交联凝聚作用可能是影响室温自交联乳液聚合及贮存过程稳定性的关键因素.     

Effect of different surfactants on colloidal and polymer properties of fluorinated acrylate latex

Fluorinated acrylate latex was successfully prepared by semi-continuous seeded emulsion polymerization of dodecafluoroheptyl methacrylate (DFMA) with butyl acrylate (BA), methyl methacrylate (MMA) initiated by potassium persulfate in the water. The resultant latexes and their films are characterized with Fourier transform infrared (FTIR) spectrometry, contact angle determinator, dynamic light scattering detector and surface tension determinator. Effect of different surfactants on colloidal and polymer properties of fluorinated acrylate latex was studied. Results show that the latex prepared with sodium dodecyl benzene sulfonate surfactant has the smallest particle size and contact angle but the moderate surface tension. The latex prepared with perfluorooctanesulfonic acid potassium surfactant has the smallest surface tension, moderate particle size but the biggest contact angle. The latex prepared with sodium 2-hydroxy-3-(methacryloyloxy) prop- ane-1-sulfonate surfactant has the biggest particle size and surface tension but moderate contact angle. In addition, the latex prepared with sodium 2-hydroxy-3-(methacryloyloxy) prop- ane-1-sulfonate has higher electrolyte stability.     

功能单体α-烯烃磺酸钠用于无皂乳液共聚合

用工业原料α-烯烃磺酸钠(AOS)作为功能单体与甲基丙烯酸甲酯(MMA)和丙烯酸丁酯(BA)进行了乳液共聚合,通过测定AOS与MAA的竞聚率,确定了适宜的聚合方式为连续加料法.使用5%AOS制备了高固含量(>60%)的胶乳,并与用十二烷基硫酸钠(SDS)作乳化剂时该体系的乳液共聚合进行了比较.AOS是影响乳液稳定性和胶粒大小的主要因素,当AOS含量为单体总质量的1%时可以得到固含量大于40%粒径小于100 nm的乳液;当AOS含量为5%时可以得到固含量大于60%的乳液.两种情况下胶粒粒径分散性均较窄,明显优于同样条件下用SDS制备的胶乳.使用1%AOS制得的胶乳静置1年后粒径及其分布基本保持不变.     

Semibatch Emulsifier-free Emulsion Copolymerization of Methyl Methacrylate and n-Butyl Acrylate in the Presence of 2-Hydroxyethyl Methacrylate

ThemethodsofimProvingthestabilityofemulsifier-freeemulsionpolymerizationhavebeenreportedinliteraturet(a)choosingionizableinitiators,suchaspotassiumpersulfate'andazo-bis(isobutyramidinehydrochloride)';(b)copolymerizationwithhydrophiliccomonomers,whichinvolvestheionictypesuchascarboxylicmonomers',sulfoderivativesofvinylmonomers',andthenonionictypesuchasglycidylmethacrylate';(c)copolymerizationwithsurface-activemonomers,suchassulfodecylslyrylether';(d)addingorganicsolventstothesystem,suchasmethano…     

Miniemulsion copolymerization of vinyl acetate and butyl acrylate. I. Differences between the miniemulsion copolymerization and the emulsion copolymerization processes

Differences between the emulsion copolymerization and miniemulsion copolymerization processes, in terms of emulsifier adsorption, emulsion stability, polymerization kinetics, copolymer composition and dynamic mechanical properties were studied for the comonomer mixture of 50:50 molar ratio vinyl acetate (VA+)—butyl acrylate (BuA), using sodium hexadecyl sulfate (SHS) as a surfactant and hexadecane (HD) as a co-surfactant. The use of hexadecane with the appropriate SHS initial concentration led to a higher adsorption of surfactant, smaller droplet size, higher stability of the emulsions, lower polymerization rates, and larger latex particle size. The copolymer composition during the initial 70% conversion was found to be less rich in Vac monomer units for the miniemulsion process. The dynamic mechanical properties of the copolymer films showed less mixing between the BuA-rich core and the VAc-rich shell in the miniemulsion latexes compared to the conventional latex films.     

HIGH SOLIDS-CONTENT NANOSIZE POLYMER LATEXES MADE BY A MODIFIED EMULSION COPOLYMERIZATION

1.INTRODUCTIONSince1980,agreatdealofresearchinteresthasbeendevotedtomicroemulsionpolymerization[1~10].Amicroemulsionmaybedefinedasthermodynamicallystableandopticallytransparentdispersioncomposedbywater,oilandsurfactant;inmanycasesacosurfactantisrequired.Microemulsionpolymerizationprocesscanyieldstablepolymerlatexeswithparticlesizeofabout10nmto100nm.However,therearetwomajordrawbacks,whichhavelimitedtheapplicationsofmicroemulsionpolymerization:(1)highsurfactantconcentration(upto20wt.%ofthet…