机械结合面切向接触阻尼计算模型

针对两粗糙表面在法向力和切向力共同作用下相互接触时结合面切向阻尼的问题进行了研究.首先,根据KE模型对单个微凸体在弹性、弹塑性、塑性变形阶段的切向接触行为进行了分析,获得了微凸体在3个变形阶段的黏滑特性;然后,基于GW统计模型建立了一种在微凸体法向弹性、弹塑性和塑性变形机制基础上,考虑微凸体黏滑摩擦行为的机械结合面切向接触阻尼统计模型;最后,分别讨论了机械结合面的法向预载荷、切向激振频率和切向动态位移幅值对机械结合面切向阻尼的影响.研究表明:结合面切向接触阻尼系数随着结合面法向载荷的增大而增大,随着切向激振频率和切向动态位移幅值的增大而减小;在高频率、大幅值下,结合面切向接触阻尼系数几乎与动态位移幅值和激振频率无关.为了验证模型的准确性,构建了动态切向力作用下的结合面切向阻尼试验,其试验结果与理论仿真变化规律与量级基本一致,从而证明了所提出的切向阻尼模型的有效性.     

机械结合面切向接触阻尼计算模型

针对两粗糙表面在法向力和切向力共同作用下相互接触时结合面切向阻尼的问题进行了研究。首先,根据KE模型对单个微凸体在弹性、弹塑性、塑性变形阶段的切向接触行为进行了分析,获得了微凸体在三个变形阶段的黏滑特性;然后,基于GW统计模型建立了一种在微凸体法向弹性、弹塑性和塑性变形机制基础上,考虑微凸体黏滑摩擦行为的机械结合面切向接触阻尼统计模型;最后,分别讨论了机械结合面的法向预载荷、切向激振频率和切向动态位移幅值对机械结合面切向阻尼的影响。研究表明:结合面切向接触阻尼系数随着结合面法向载荷的增大而增大,随着切向激振频率和切向动态位移幅值的增大而减小;在高频率、大幅值下,结合面切向接触阻尼系数几乎与动态位移幅值和激振频率无关。为了验证模型的准确性,构建了动态切向力作用下的结合面切向阻尼试验,其试验结果与理论仿真变化规律与量级基本一致,从而证明了本文所提出的切向阻尼模型的有效性。      

不同压力角下自由端面对渐开线直齿轮弹流润滑性能的影响

区别于基于半空间理论的传统直齿轮弹流润滑模型,本文基于有限长空间解建立考虑轮齿自由端面影响的渐开线直齿轮有限长弹流润滑模型. 采用叠加法构造自由端面,矩阵法和半解析法求解自由端面的影响,快速傅里叶变换算法加速齿面弹性变形计算;采用统一Reynolds方程法求解油膜压力和油膜厚度. 以啮合节点为特征位置,分析比较不同压力角下自由端面对直齿轮弹流润滑的影响. 结果表明:与半空间模型比较,考虑自由端面后端面峰值压力降低,压力分布更均匀,最小油膜厚度增大;增大轮齿压力角,节点压力水平减小,油膜厚度增大;当压力角不同时,自由端面对齿轮弹流润滑压力峰值的影响基本相当,对最小膜厚的影响较大.      

基于ARCHARD磨损模型的WR-CVT非连续接触钢丝绳磨损研究

针对WR-CVT (Wire rope continuously variable transmission)弯曲段钢丝绳更易磨损问题,以6×7+IWS (Merallic wire strand core)钢丝绳为研究对象,基于Archard磨损模型结合自适应网格技术,建立WR-CVT钢丝绳非连续接触磨损有限元模型,研究磨损对钢丝绳接触压应力以及滑移幅值等接触参量的影响,并进行了试验揭示磨损机理.结果表明：随着磨损的作用,钢丝间接触区域不断增大.最大磨损深度出现在钢丝绳与绳槽边缘接触处,此处钢丝接触压应力较磨损前显著减小,滑移幅值和磨损深度在不断增大,接触压应力集中点沿钢丝轴向不断移动,接触区域形貌逐渐形成扁平状,磨损机理为磨粒磨损、黏着磨损和疲劳磨损.     

扭动微动下亚表面接触应力分布规律

求解螺栓连接结构在扭动微动下的应力分布时,通常接触体的亚表面应力是由表面应力推导而得。而扭矩卸载时,由于接触表面切向力的表达式非常复杂,很难获得亚表面应力分布规律,为此引入半解析法求解亚表面应力分布特征。首先,根据加、卸载时的切向力和扭矩方程,获得加、卸载时的表面切向应力分布规律;然后,利用半解析法计算出加载时的亚表面应力,并与解析法的结果进行对比,验证半解析法的正确性,再用半解析法计算出卸载时的亚表面应力;最后,探讨了扭矩和摩擦系数对卸载时应力分布的影响规律。研究表明:卸载时,最大应力出现在接触表面或接触中心的正下方;随着扭矩的减小,整体应力减小,而最大应力先减小后不变;随着摩擦系数的增大,整体应力、最大应力值增大;应力值相对较小时,最大应力点出现在亚表面上。     

考虑粗糙结合面弹塑性接触的黏滑摩擦建模

提出一种同时考虑粗糙面上微凸体弹性变形和塑性接触的切向黏滑摩擦建模方法。采用Hertz弹性理论和Mindlin解描述弹性接触微凸体的切向载荷和相对变形的关系;采用AF(Abbott-Firstone)塑性理论和Fujimoto模型描述塑性接触微凸体切向载荷和相对变形的关系。再利用GW(Greenwood-Williamson)模型统计分析方法建立粗糙表面切向载荷和相对变形之间的关系。将模型与仅考虑微凸体弹性接触情况的模型进行对比,并研究了不同塑性指数对切向载荷和相对变形关系的影响。结果表明：与完全弹性接触模型相比,本文模型引入了塑性接触理论,能够更好地描述粗糙表面切向载荷和相对变形关系,并且考虑不同接触条件下弹性变形微凸体和塑性变形微凸体对切向接触载荷的贡献,在微滑移阶段,主要由弹性接触变形影响,而在进入宏观滑移阶段之后,切向行为主要由塑性变形影响。界面切向载荷由黏着和滑移接触作用共同决定,随着切向变形的增加,滑移接触力逐渐增加,而黏着接触力先增加后减少,反映了界面由微滑移逐渐向宏滑移演化的过程。随着塑性指数的增加,粗糙面上发生塑性接触的微凸体数目逐渐增加,切向黏滑行为主要受到塑性接触特征的控制。     

基于FEM和RSM的深穴圆柱滚子优化设计

为消除圆柱滚子端部的应力集中现象,提高滚动轴承的疲劳寿命,对圆柱滚子内修形-深穴结构的形状控制参数(深穴开口度k、深穴长度l、深穴锥角α)进行了分析,建立了滚子接触有限元(FEM)模型。基于响应曲面法(RSM),建立了以滚子端部与中间接触应力差最小为优化目标,以k,l和α为设计变量的优化数学模型,并对响应面模型进行了求解,得到一组最优解,通过对比分析表明深穴滚子可以有效地降低滚子端部的应力集中现象,优化后深穴滚子应力分布更为均匀,避免了因局部应力过大而过早发生疲劳失效;采用FEM与RSM相结合的优化方法操作简单、效率高,可将其应用于其他机械零部件的优化设计。     

基于Iwan模型的接合面切向响应建模

针对工程中常见预紧力作用下的搭接接头,研究其在小幅切向位移激励时的切向位移响应问题,为此提出一种新的基于实际表面形貌和材料性能参数的滑移力密度分布函数.应用该分布函数得到搭接接头切向响应本构模型,并获得单位加载周期内的迟滞曲线和能量耗散值, 通过与已出版的实验结果相对比,发现得到的模拟值与实验结果吻合, 证明该模型的合理性.在此基础上利用该分布函数研究了接合面切向位移与切向力、切向接触刚度及能量耗散之间的关系,结果表明: 建立的模型能很好地描述接合面间切向力与切向位移之间的关系,临界滑移力函数开始迅速上升, 到达最大值后迅速收敛到零;切线力与切向位移之间表现出非线性特性, 随着切向位移的增大,切向接触刚度表现出"软化"现象;初始切向刚度与法向载荷、粗糙度参数及塑性指数有关, 对于确定的接触表面,法向力越大, 初始切向刚度越大; 初始切向刚度同样也随着塑性指数的增大而增大.      

基于Iwan模型的接合面切向响应建模

针对工程中常见预紧力作用下的搭接接头,研究其在小幅切向位移激励时的切向位移响应问题,为此提出一种新的基于实际表面形貌和材料性能参数的滑移力密度分布函数.应用该分布函数得到搭接接头切向响应本构模型,并获得单位加载周期内的迟滞曲线和能量耗散值,通过与已出版的实验结果相对比,发现得到的模拟值与实验结果吻合,证明该模型的合理性.在此基础上利用该分布函数研究了接合面切向位移与切向力、切向接触刚度及能量耗散之间的关系,结果表明:建立的模型能很好地描述接合面间切向力与切向位移之间的关系,临界滑移力函数开始迅速上升,到达最大值后迅速收敛到零;切线力与切向位移之间表现出非线性特性,随着切向位移的增大,切向接触刚度表现出"软化"现象;初始切向刚度与法向载荷、粗糙度参数及塑性指数有关,对于确定的接触表面,法向力越大,初始切向刚度越大;初始切向刚度同样也随着塑性指数的增大而增大.     

曲线半径对钢轨磨损影响的数值计算与试验分析

用数值计算方法详细分析了静态接触情况下,轮轨接触质点间蠕滑力、黏滑区的分布和摩擦功随曲线半径的变化,利用模拟试验研究了曲线半径对钢轨试样磨损特性的影响.结果表明:钢轨磨损量随曲线半径的增大呈非线性减小,在小于1 200 m的小曲线半径范围内,钢轨磨损量值随曲线半径的减小而急剧增大;随着曲线半径的增大,轮轨接触斑中最大滑动量逐渐减小,滑移区的面积减小,而黏着区的面积增大;轮轨接触斑上摩擦功随曲线半径的增大呈非线性的减小.     

基于LuGre摩擦模型的接触约束法旋转柔性梁斜碰撞研究

基于接触约束法和LuGre摩擦模型对在重力场作用下作大范围旋转运动的柔性梁系统和斜坡发生含摩擦斜碰撞的动力学问题进行研究.首先运用刚柔耦合的多体系统动力学理论对大范围运动的柔性梁进行离散化和动力学建模,在碰撞时采用冲量动量法求出跳跃速度,其次在法向上引入接触约束求解出碰撞力,在切向上采用LuGre摩擦模型分两种方式求解...     

柔性梁斜碰撞问题的非线性动力学建模和实验研究

本文研究柔性梁点面斜碰撞问题。用Hertz接触模型处理法向撞击力,分别用Hertz切向接触模型和Coulomb摩擦力模型处理粘滞状态和滑动状态的摩擦力。从精确的应变与位移的关系出发,用绝对节点坐标法建立了柔性梁的动力学方程。为了准确地处理斜碰撞切向运动的复杂状态,提出滑动-粘滞切换的准则,在此基础上,设计了斜碰撞实验,数值对比了法向撞击力和法向速度的时间历程的仿真计算结果与实验结果,验证了Hertz理论在斜碰撞情况下的正确性。另一方面切向速度的实验与理论的结果对照表明滑动-粘滞切换准则的有效性。     

Frictional elastic contact with periodic loading

Quasi-static frictional contact problems for bodies of fairly general profile that can be represented as half planes can be solved using an extension of the methods of Ciavarella and Jäger. Here we consider the tangential traction distributions developed when such systems are subjected to loading that varies periodically in time. It is shown that the system reaches a steady state after the first loading cycle. In this state, part of the contact area (the permanent stick zone) experiences no further slip, whereas other points may experience periods of stick, slip and/or separation. We demonstrate that the extent of the permanent stick zone depends only on the periodic loading cycle and is independent of the initial conditions or of any initial transient loading phase. The exact traction distribution in this zone does depend on these factors, but the resultant of these tractions at any instant in the cycle does not. The tractions and slip velocities at all points outside the permanent stick zone are also independent of initial conditions, confirming an earlier conjecture that the frictional energy dissipation per cycle in such systems depends only on the periodic loading cycle. We also show that these parameters remain unchanged if the loading cycle is changed by a time-independent tangential force, provided this is not so large as to precipitate a period of gross slip (sliding).     

An example of stick–slip and stick–slip–separation waves

The dynamical problem of a brake-like mechanical system composed of an elastic cylindrical tube with Coulomb's friction in contact with a rigid and rotating cylinder is considered. This model problem enables us to give an example of non-trivial periodic solutions in the form of stick–slip or stick–slip–separation waves propagating on the contact surface. A semi-analytical analysis of stick–slip waves is obtained when the system of governing equations is reduced by condensation to a simpler system involving only the contact displacements. This reduced system, of only one space variable in addition to time, can be solved almost analytically and gives some interesting informations on the existence and the characteristics of stick–slip waves such as the wave numbers on the circumference, stick and slip proportions, wave celerities, tangential and normal forces. It is shown in particular that the stick–slip–separation solutions would occur for small normal pressures or high rotational speeds. Since the analytical discussion becomes cumbersome in this case, a second approach based on numerical analysis by the finite element method is performed. The existence and the characteristics of stick–slip and stick–slip–separation waves are discussed numerically.     

The effect of contact conditions and material properties on the elasticity terminus of a spherical contact

The fundamental problem of elastic–plastic normally loaded contact between a deformable sphere and a rigid flat is analyzed under perfect slip and full stick conditions for a wide range of the sphere mechanical properties. The effect of these properties on failure inception is investigated by finding the critical interference and normal loading as well as the location of the first plastic yield or brittle failure. The analysis is based on the analytical Hertz solution under frictionless slip condition and on a numerical solution under stick condition. The failure inception is determined by using either the von Mises criterion of plastic yield or the maximum tensile stress criterion of brittle failure. For small values of the Poisson’s ratio the behavior in stick, when high tangential stresses prevail in the contact interface, is much different than in slip. For high values of the Poisson’s ratio the tangential stresses under stick condition are low and the behavior of the failure inception in stick and slip is similar.     

New method for oblique impact dynamics research of a flexible beam with large overall motion considering impact friction force

A flexible beam with large overall rotating motion impacting with a rigid slope is studied in this paper. The tangential friction force caused by the oblique impact is analyzed. The tangential motion of the system is divided into a stick state and a slip state. The contact constraint model and Coulomb friction model are used respectively to deal with the two states. Based on this hybrid mod-eling method, dynamic equations of the system, which include all states (before, during, and after the collision) are obtained. Simulation results of a concrete example are compared with the results obtained from two other models: a nontangential friction model and a modified Coulomb model. Differences in the results from the three models are discussed. The tangential friction force cannot be ignored when an oblique impact occurs. In addition, the results obtained from the model proposed in this paper are more consistent with real movement.     

A numerical analysis of partial slip problems under Hertzian contacts

In this study the tangential partial slip problems in Hertzian contact regions are treated by a numerical technique. The tangential loading may include tangential forces in the contact plane and a twisting moment normal to the contact plane. The Coulomb’s law of friction and the property that the direction of friction must oppose the relative motion lead to nonlinear equations. The Newton-Raphson method is utilized to solve these nonlinear equations. Numerical results for tangential tractions and sizes of stick and slip zones may be determined, and they agree with existing analytical results for circular contacts.     

磁电弹复合材料和刚性导电导磁圆柱压头的二维微动接触分析

本文求解平面应变状态下磁电弹复合材料半平面和刚性导电导磁圆柱压头的二维微动接触问题。假设压头具有良好的导电导磁性,且表面电势和磁势是常数。微动接触依赖载荷的加载历史,所以首先求解单独的法向加载问题,然后在法向加载问题的基础上求解循环变化的切向加载问题。整个接触区可以分为内部的中心粘着区和两个外部的滑移区,其中滑移区满足Coulomb摩擦法则。利用Fourier积分变换,磁电弹半平面的微动接触问题将简化为耦合的Cauchy奇异积分方程组,然后数值离散为线性代数方程组,利用迭代法求解未知的粘着/滑移区尺寸、电荷分布、磁感应强度、法向接触压力和切向接触力。数值算例给出了摩擦系数、总电荷和总磁感应强度对各加载阶段的表面接触应力、电位移和磁感应强度的影响。