The influence of temperature on limestone sulfation and attrition under fluidized bed combustion conditions

The influence of temperature on attrition of two limestones during desulfurization in a fluidized bed reactor was investigated. Differences in the microstructure of the two limestones were reflected by a different thickness of the sulfate shell formed upon sulfation and by a different value of the ultimate calcium conversion degree. Particle attrition and fragmentation were fairly small under moderately bubbling fluidization conditions for both limestones. An increase of temperature from 850 °C to 900 °C led to an increase of the attrition rate, most likely because of a particle weakening effect caused by a faster CO₂ evolution during calcination. This weakening effect, however, was not sufficiently strong to enhance particle fragmentation in the bed. The progress of sulfation, associated to the build-up of a hard sulfate shell around the particles, led in any case to a decrease of the extent of attrition. Sulfation at 900 °C was less effective than at 850 °C, and this was shown to be related to the porosimetric features of the different samples.     

Investigation on lateral dispersion characteristics of fuel particles in dense phase zone of a large-scale circulating fluidized bed boiler under combustion conditions

The dispersion characteristics of fuel particles in the dense phase zone in circulating fluidized bed (CFB) boilers have an important influence on bed temperature distribution and pollutant emissions. However, previous research in literature was mostly on small-scale apparatus, whose results could not be applied directly to large-scale CFB with multiple dispersion sources. To help solve this problem, we proposed a novel method to estimate the lateral dispersion coefficient (D_x) of fuel particles under partial coal cut-off condition in a 350 MW supercritical CFB boiler based on combustion and dispersion models. Meanwhile, we carried out experiments to obtain the D_x in the range of 0.1218–0.1406 m²/s. Numerical simulations were performed and the influence of operating conditions and furnace structure on fuel dispersion characteristics was investigated, the simulation value of D_x was validated against experimental data. Results revealed that the distribution of bed temperature caused by the fuel dispersion was mainly formed by char combustion. Because of the presence of intermediate water-cooled partition wall, the mixing and dispersion of fuel and bed material particles between the left and right sides of the furnace were hindered, increasing the non-uniformity of the bed temperature near furnace front wall.     

Modeling of particle transport and combustion phenomena in a large-scale circulating fluidized bed boiler using a hybrid Euler-Lagrange approach

The constantly developing fiuidized combustion technology has become competitive with a conventional pulverized coal （PC） combustion. Circulating fluidized bed （CFB） boilers can be a good alternative to PC boilers due to their robustness and lower sensitivity to the fuel quality. However, appropriate engineering tools that can be used to model and optimize the construction and operating parameters of a CFB boiler still require development. This paper presents the application of a relatively novel hybrid Euler-Lagrange approach to model the dense gas-solid flow combined with a combustion process in a large-scale indus- trial CFB boiler. In this work, this complex flow has been resolved by applying the ANSYS FLUENT 14.0 commercial computational fluid dynamics （CFD） code. To accurately resolve the multiphase flow, the original CFD code has been extended by additional user-defined functions. These functions were used to control the boiler mass load, particle recirculation process （simplified boiler geometry）, and interphase hydrodynamic properties. This work was split into two parts. In the first part, which is referred to as pseudo combustion, the combustion process was not directly simulated. Instead, the effect of the chemi- cal reactions was simulated by modifying the density of the continuous phase so that it corresponded to the mean temperature and composition of the flue gases, In this stage, the particle transport was simu- lated using the standard Euler-Euler and novel hybrid Euler-Lagrange approaches, The obtained results were compared against measured data, and both models were compared to each other. In the second part, the numerical model was enhanced by including the chemistry and physics of combustion. To the best of the authors＇ knowledge, the use of the hybrid Euler-Lagrange approach to model combustion is a new engineering application of this model, In this work, the combustion process was modeled for air-fuel combustion. The simulation results were compared with experimental data.     

2D numerical simulation for simultaneous heat, water and gas migration in soil bed under different environmental conditions

A general mathematical model for investigating simultaneous heat, water and gas (air plus vapor) transfer in unsaturated porous soil under different environmental conditions is presented based on the volume-averaging method. Two-dimensional numerical simulation in steady state is conducted for obtaining accurate images of field characteristics in a confined soil bed, which might be useful to provide necessary information for agricultural applications. Various effects of environmental parameters, such as ambient temperature, relative humidity, radiative heat flux and wind speed, on transport processes in soil without plant roots are analyzed through the calculating results in the present paper. Received on 13 January 1998     

An analysis of the chaotic motion of particles of different sizes in a gas fluidized bed

The dynamic behavior of individual particles during the mixing/segregation process of particle mixtures in a gas fluidized bed is analyzed. The analysis is based on the results generated from discrete particle simulation, with the focus on the trajectory of and forces acting on individual particles.Typical particles are selected representing three kinds of particle motion:a flotsam particle which is initially at the bottom part of the bed and finally fluidized at the top part of the bed; a jetsam particle which is initially at the top part of the bed and finally stays in the bottom de-fluidized layer of the bed; and a jetsam particle which is intermittently joining the top fluidized and bottom de-fluidized layers. The results show that the motion of a particle is chaotic at macroscopic or global scale, but can be well explained at a microscopic scale in terms of its interaction forces and contact conditions with other particles, particle-fluid interaction force, and local flow structure. They also highlight the need for establishing a suitable method to link the information generated and modeled at different time and length scales.     

An analysis of the chaotic motion of particles of different sizes in a gas fluidized bed

The dynamic behavior of individual particles during the mixing/segregation process of particle mixtures in a gas fluidized bed is analyzed. The analysis is based on the results generated from discrete particle simulation, with the focus on the trajectory of and forces acting on individual particles. Typical particles are selected representing three kinds of particle motion： a flotsam particle which is initially at the bottom part of the bed and finally fluidized at the top part of the bed; a jetsam particle which is initially at the top part of the bed and finally stays in the bottom de-fluidized layer of the bed; and a jetsam particle which is intermittently joining the top fluidized and bottom de-fluidized layers. The results show that the motion of a particle is chaotic at macroscopic or global scale, but can be well explained at a microscopic scale in terms of its interaction forces and contact conditions with other particles, particle-fluid interaction force, and local flow structure. They also highlight the need for establishing a suitable method to link the information generated and modeled at different time and length scales.     

Design and operation assessment of an oxyfuel fluidized bed combustor

Oxyfuel combustion is a promising alternative for CO₂ capture. While this has been proven in pulverized fuel (PF) burners, research in fluidized bed (FB) reactors is still scarce. Our work aims to increase the knowledge about this technology. To this purpose, a 95 kW_th FB oxyfuel combustion test rig has been erected. Its main characteristics are described in this paper, giving detailed information on the subsystems: the FB reactor, the fuel and oxidant supplies, and ancillaries. Plant flexibility is emphasized. It allows to operate under different CO₂/O₂ ratios, and to recycle CO₂ from the flue gases. Both the processes design and monitoring are supported by simulations that have been validated against experimental data, regarding fluid dynamics, combustion, and heat transfer. Finally, the performance of the facility has been tested both with coal alone and blended with biomass. CO₂ concentrations over 90% (dry basis) in the flue gases have been obtained. Comparison of air and oxygen combustion tests and operational recommendations are discussed, confirming the feasibility of the FB oxyfuel technology for CO₂ capture purposes.     

Effects of initial static bed height on fractional conversion and bed pressure drop in tapered-in and tapered-out fluidized bed reactors

In this article, a standard 2D Two-Fluid Model (TFM) closed by the kinetic theory of granular flow (KTGF) has been applied to simulate the behavior of tapered-in and tapered-out fluidized bed reactors. In this regard, two types of chemical reactions with gas volume reduction and increase were considered to investigate the effects of initial static bed height on the fractional conversion and bed pressure drop. To validate the CFD model predictions, the results of hydrodynamic simulations concerning bed pressure drop and bed expansion ratio were compared against experimental data reported in the literature and excellent agreement was observed. The obtained simulation results clearly indicate that there is an appropriate static bed height in a tapered-in reactor in which the fractional conversion becomes maximum at this height; whereas variations of static bed height in a tapered-out reactor have insignificant influences on the fractional conversion. Moreover, it was found that the residence time, temperature, and intensity of turbulence of the gas phase are three important factors affecting the fractional conversion in tapered fluidized bed reactors. In addition, it was observed that increasing the static bed height increases the bed pressure drop for both the tapered-in and tapered-out fluidized bed reactors.     

Detonation combustion of hydrogen in a Laval nozzle under rarefied atmosphere conditions

Detonation combustion of a hydrogen-air mixture entering an axisymmetric convergent-divergent nozzle at a supersonic velocity is considered under atmospheric conditions at altitudes up to 24 km. The investigation is carried out on the basis of the two-dimensional gasdynamic Euler equations for a multicomponent reacting gas. The limiting altitude ensuring detonation combustion in a Laval nozzle of given geometry is numerically established for freestream Mach numbers 6 and 7. The possibility of the laser initiation of detonation in a supersonic flow of a stoichiometric, preliminarily heated hydrogen-air mixture is experimentally studied. The investigation is carried out in a shock tube under conditions simulating a supersonic flow in the nozzle throat region.     

Development and assessment of algorithms for DEM-LES simulations of fluidized bed

The use of high-fidelity Discrete Element Method (DEM) coupled with Computational Fluid Dynamics (CFD) for particle-scale simulations demands extensive simulation times and restricts application to small particulate systems. DEM-CFD simulations require good performance and satisfactory scalability on high-performance computing platforms. A reliable parallel computing strategy must be developed to calculate the collision forces, since collisions can occur between particles that are not on the same processor, or even across processors whose domains are disjoint. The present paper describes a parallelization technique and a numerical verification study based on a number of tests that allow for the assessment of the numerical performance of DEM used in conjunction with Large-Eddy Simulation (LES) to model dense flows in fluidized beds. The fluid phase is computed through solving the volume-averaged four-way coupling Navier-Stokes equations, in which the Smagorinsky sub-grid scale tensor model is used. Furthermore, the performance of Sub-Grid Scale (SGS) turbulence models applied to Fluidized Bed Reactor (FBR) configurations has been assessed and compared. The developed numerical solver represents an interesting combination of techniques that work well for the present purpose of studying particle formation in fluidized beds.     

Laser-induced vibrations of micro-beams under different boundary conditions

In this study, the vibration phenomenon during pulsed laser heating of a micro-beam is investigated. The beam is made of silicon and is heated by a non-Gaussian laser beam with a pulse duration of 2 ps, which incites vibration due to the thermoelastic damping effect. The coupling between the temperature field and stress field induces energy dissipation and converts mechanical energy into heat energy, which is irreversible. An analytical–numerical technique based on the Laplace transform is used to calculate the vibration of the deflection and thermal moment. A general algorithm of the inverse Laplace transform is developed. The validation of this algorithm is obtained through comparison with numerical results obtained by the FEMLAB software package. The effect of laser pulse energy absorption depth is studied. The size effect and the effect of different boundary conditions are also analyzed. Finally, the damping ratio and resonant frequency shift ratio of beams due to the air damping effect and the thermoelastic damping effect are compared.     

Thermal and hydraulic performance of a three-phase fluidized bed cooling tower

An experimental study was made of the thermal and hydraulic characteristics of a three-phase fluidized bed cooling tower. The experiments were carried out in a packed tower of 200 mm diameter and 2.5 m height. The packing used was spongy rubber balls 12.7 mm in diameter and with a density of 375 kg/m³. The tower characteristic was evaluated. The air-side pressure drop and the minimum fluidization velocity were measured as a function of water/air mass flux ratio (0.4–2), static bed height (300–500 mm), and hot water inlet temperature (301–334 K).

The experimental results indicate that the tower characteristics KaV/L increases with increases in the bed static height and hot water inlet temperature and with decreases in the water/air mass flux ratio. It is also shown that the air-side pressure drop increases very slowly with increases in air velocity. The minimum, fluidization velocity was found to be independent of the static bed height.

The data obtained were used to develop a correlation between the tower characteristics, hot water inlet temperature, static bed height, and the water/air mass flux ratio. The mass transfer coefficient of the three-phase fluidized bed cooling tower is much higher than that of packed-bed cooling towers with higher packing height.     

Design of corrugated cylindrical shells under different end conditions

An approach to the solution of problems of statics for corrugated cylindrical shells with varying thickness is proposed. The solution is based on spline approximations along the generatrix and on the stable numerical method of discrete orthogonalization along the directrix. Problems on the stress-strain state of corrugated shells whose thickness varies along the directrix with different amplitudes and frequencies under different boundary conditions are solved. The effect of the boundary conditions, the type of end fixity, and the law of thickness variation on the parameters of the stress-strain state is analyzed. S. P. Timoshenko Institute of Mechanics, National Academy of Sciences of Ukraine, Kiev. Translated from Prikladnaya Mekhanika, Vol. 35, No. 9, pp. 38–46, September, 1999.     

Heat and mass transfer study in fluidized bed granulation-Prediction of entry length

Fluidized bed granulation is a process by which granules or coated particles are produced in a single piece of equipment by spraying a binder as solution, suspension, or melt on the fluidized powder bed. Heat and mass transfer correlation useful for designing a granulator has been derived based on the equivalence of evaporation rate of the liquid to the heat transferred from hot gas to particles: (m/A)Dp2λ/(Lmf(1- εmf)(Tg-Tl)Kg)=hDp/Kg . This equation is applied to data on granulation experiments by different workers to calculate Reynolds number and Nusselt number to obtain a relation between heat and mass transfer from gas to particles during granulation on a logarithmic scale from which the following empirical relation is obtained: Nu = 0.0205Re1.3876 which is comparable to Kothari's correlation Nu = 0.03Re1.3. By using the heat and mass transfer correlation obtained, the entry length, that is the length of granulator up to which effective heat transfer from gas to bed particles takes place, is estimated, which is also validated with experimental study. The correct estimation of entry length is useful in optimal design of a granulator.     

Characteristics of pressure fluctuations and fine coal preparation in gas-vibro fluidized bed

To improve the separation efficiency of air dense medium fluidized beds for dry coal preparation,a gasvibro fluidized bed has been proposed in which magnetic powder is used as the heavy medium.Pressure fluctuations in the gas-vibro fluidized bed were investigated using time-and frequency-domain analysis methods.The relationship between pressure fluctuations,bubble behavior,and separation efficiency was established.The low amplitude of the standard deviation,the power spectral density(PSD),the incoherent-output PSD,and the high amplitude of the coherent-output PSD,which corresponds to the bubble behavior in the bed,were improved for coal preparation.The coal ash content was reduced from 42.55% to 16.54% by using the gas-vibro fluidized bed.     

Fluidization and bubbling behavior of potash particles in a deep fluidized bed

Most existing models for predicting bubble size and bubble frequency have been developed for freely bubbling fluidized beds. Accurate prediction of bubbling behavior in deep fluidized beds, however, has been a challenge due to the higher degree of bubble coalescence and break up, high probability of the slugging regime, partial fluidization, and chaotic behavior in the bubbling regime. In this work, the bubbling and fluidization behavior of potash particles was investigated in a deep fluidized bed employing a twin-plane electrical capacitance tomography (ECT) system. Solid volume fraction, average bubble velocity, average bubble diameter, and bubble frequency in both bubbling and slugging regimes were measured at two different bed height ratios (H/D = 3.5 and H/D = 3.78). This work is the first to illustrate a sequential view of bubbles at different superficial gas velocities in a fluidized bed. The results show that both the bubble diameter and rising velocity increased with increasing the superficial gas velocity for the two bed heights, with larger values observed in the deeper bed compared to the shallower one. Predicted values for bubble diameter, bubble rise velocity and bubble frequency from different models are compared with the experimental data obtained from the ECT system in this work. Good agreement has been achieved between the values predicted by the previous models and the experimental data for the bubble diameter and bubble rise velocity with an average absolute deviation of 16% and 15% for the bed height of 49 cm and 13% and 8% for the bed height of 53 cm, respectively.     

Charge transfer and bipolar charging of particles in a bubbling fluidized bed

Particle-particle and particle-wall collisions in gas-solid fluidized beds lead to charge accumulation on particles.This work evaluated the effect of fluidization time on charge transfer and bipolar charging(charge separation)and their influence on hydrodynamic structures in a fluidized bed.Experiments were performed with glass beads and polyethylene particles in a glass column.The pressure fluctuations and net electrostatic charge of particles were measured during fluidization.Wavelet and short-time Fourier transforms were used to analyze pressure fluctuations.The results revealed that bipolar charging is the dominant tribocharging mechanism in a bed of glass beads.Bipolar charging in a bed of particles with a narrow size distribution does not affect either hydrodynamic structures or the transition velocity to the turbulent regime.A large difference between the work functions of the wall and particle in the bed of polyethylene particles leads to high charge transfer.Formation of a stagnant particle layer on the wall eventually causes the energy of macro-structures to increase to its maximum.At longer fluidization times,the macro-structural energy decreases and bubbles shrink until the electrostatic charge reaches the equilibrium level.These results well describe the effect of fluidization time on hydrodynamic structures.