Layer-by-layer assembly of silica-based flame retardant thin film on PET fabric

A novel method to improve flame retardant properties of textile fabric using multilayered thin films was evaluated. In this work, PET fabrics were coated with silica nanoparticles using layer-by-layer assembly. Five bilayers of positively and negatively charged colloidal silica (<10 nm average thickness) increased time to ignition and decreased heat release rate peak of PET fabric by 45% and 20%, respectively. In vertical burn test, this same nanocoating dramatically reduced burn time and eliminated melt dripping. This study demonstrates the ability to impart flame retardant behavior using a water-based, environmentally-friendly protective coating.     

Maintaining hand and improving fire resistance of cotton fabric through ultrasonication rinsing of multilayer nanocoating

Thin films of environmentally benign polyelectrolytes, cationic chitosan (CH) and anionic poly(sodium phosphate) (PSP), were deposited on cotton fabric via layer-by-layer (LbL) assembly to reduce flammability. This CH–PSP nanocoating promotes charring of the cotton, rendering the fabric self-extinguishing. The coated fabric was rinsed in an ultrasonication bath between deposition steps to improve the softness (i.e., hand) of the coated fabric. Ultrasonication is believed to remove weakly adhered polyelectrolyte, preventing the fabric from becoming stiff, while improving anti-flammable behavior at a given coating weight. At 17 bilayers, only 9.1 wt% was added to the cotton, yet the coated cotton consistently passed vertical flame testing. Electron microscopy provides evidence of intumescence and confirms the cleaner deposition afforded by ultrasonication. The reduction in peak heat release rate and total heat release, as measured by micro cone calorimetry, were 73 and 81 % respectively, which is a new benchmark in LbL flame retardant coating on cotton. The mechanical properties of the fabric were measured using the Kawabata evaluation system, which showed that ultrasonication rinsing significantly improved the hand. The ability to render cotton fabric self-extinguishing, while maintaining a soft hand, marks a major milestone in the development of these environmentally-benign nanocoatings.     

Photoreactive azido-containing silica nanoparticle/polycation multilayers: durable superhydrophobic coating on cotton fabrics

In this study, we report the functionalization of silica nanoparticles with highly photoreactive phenyl azido groups and their utility as a negatively charged building block for layer-by-layer (LbL) electrostatic assembly to produce a stable silica nanoparticle coating. Azido-terminated silica nanoparticles were prepared by the functionalization of bare silica nanoparticles with 3-aminopropyltrimethoxysilane followed by the reaction with 4-azidobenzoic acid. The azido functionalization was confirmed by FTIR and XPS. Poly(allylamine hydrochloride) was also grafted with phenyl azido groups and used as photoreactive polycations for LbL assembly. For the photoreactive silica nanoparticle/polycation multilayers, UV irradiation can induce the covalent cross-linking within the multilayers as well as the anchoring of the multilayer film onto the organic substrate, through azido photochemical reactions including C-H insertion/abstraction reactions with surrounding molecules and dimerization of azido groups. Our results show that the stability of the silica nanoparticle/polycation multilayer film was greatly improved after UV irradiation. Combined with a fluoroalkylsilane post-treatment, the photoreactive LbL multilayers were used as a coating for superhydrophobic modification of cotton fabrics. Herein the LbL assembly method enables us to tailor the number of the coated silica nanoparticles through the assembly cycles. The superhydrophobicity of cotton fabrics was durable against acids, bases, and organic solvents, as well as repeated machine wash. Because of the unique azido photochemistry, the approach used here to anchor silica nanoparticles is applicable to almost any organic substrate.     

Flame-retardant Coating by Alternate Assembly of Poly（vinylphosphonic acid） and Polyethylenimine for Ramie Fabrics

A novel intumescent flame retardant coating,consisting of poly(vinylphosphonic acid)(PVPA) as the acid source and branched polyethylenimine(BPEI) as the blowing agent,was constructed on the surface of ramie fabrics by alternate assembly to remarkably improve the flame retardancy of ramie.The PVPA/BPEI coating on the surface of individual fibers of ramie fabric pyrolyzes to form protective char layer upon heating/burning and improves the flame retardancy of ramie.Thermogravimetric analysis reveals that the PVPA/BPEI-coated ramie fabrics left as much as 25.8 wt% residue at 600 °C,while the control(uncoated) fabric left less than 1.4 wt% residue.Vertical flame test shows that all PVPA/BPEI-coated fabrics have shorter after-flame time,and the residues well preserved the original weave structure and fiber morphology,whereas,the uncoated fabric left only ashes.Microscale combustion calorimetry shows that the PVPA/BPEI coatings greatly reduce the total heat release by as much as 66% and the heat release capacity by 76%,relative to those of the uncoated fabric.     

Layer-by-layer assembled thin films based on fully biobased polysaccharides: chitosan and phosphorylated cellulose for flame-retardant cotton fabric

Polyelectrolytes multilayer (PEM) films based on fully biobased polysaccharides, chitosan and phosphorylated cellulose (PCL) were deposited on the surface of cotton fabric by the layer-by-layer assembly method. Altering the concentration of PCL could modify the final loading on the surface of cotton fabrics. A higher PCL concentration (2 wt%) could result in more loading. Attenuated total reflection Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and energy-dispersive X-ray analysis directly showed that chitosan and PCL were successfully deposited onto the surface of cotton fabric. In the vertical flame test, the cotton fabric with 20 bilayers at the higher PCL concentration (2 wt%) could extinguish the flame. Microcombustion calorimetry results showed that all coated cotton fabrics reduced the peak heat release rate (HRR) and total heat release (THR) relative to the pure one, especially for (CH0.5/PCL2)₂₀, which showed the greatest reduction in peak HRR and THR. Thermogravimetric analysis results showed that the char residue at temperatures ranging from 400 to 700 °C was enhanced compared to that in the pure cotton fabric, especially in the case of higher PCL concentration (2 wt%). The work first provided a PEM film based on fully biobased polysaccharide, chitosan and PCL on cotton fabric to enhance its flame retardancy and thermal stability via the layer-by-layer assembly method.     

PEI/PAA/APP三组分膨胀组装涂层阻燃改性苎麻织物

利用聚乙烯亚胺(PEI)的正电荷性及聚磷酸铵(APP)和聚丙烯酸(PAA)的负电荷性,通过层层组装技术在柔顺多孔的苎麻织物表面交替构筑了(PEI/PAA/PEI/APP)n膨胀型阻燃涂层,并对处理前后的苎麻织物的热稳定性和阻燃性等性质进行了表征.热失重分析(TGA)、微型量热仪(MCC)以及垂直燃烧测试(VFT)结果表明,阻燃处理后织物的热稳定性和阻燃性显著提高.同时与(PEI/APP)n试样相比,引入不同浓度的第3组分PAA在组装层数较少时通过增加PEI的电荷密度等作用可有效增加吸附量从而使上述性能有所提高,层数较高时由于APP和PAA的同性电荷紊乱,阻燃性的提升受到限制.     

Phosphorous-filled nanobrick wall multilayer thin film eliminates polyurethane melt dripping and reduces heat release associated with fire

Unique trilayer (TL) thin films of sodium montmorillonite (MMT), poly(allylamine hydrochloride) (PAH) and poly(sodium phosphate) (PSP) are prepared via layer-by-layer (LbL) assembly. This three-component nanocoating completely shuts down melt dripping and reduces heat release of open-celled flexible polyurethane (PU) foam when exposed to direct flame due to a synergistic interaction between PSP and the thermally shielding clay platelets in the condensed phase. Post burn scanning electron microscopy reveals the nanocoating's swollen morphology is able to maintain foam shape, cellular structure, and porosity. Cone calorimetry reveals that 4 TL coated foams (<3 wt% addition) have a peak heat release rate that is reduced by 54% relative to the uncoated control. Using LbL assembly, this work combines two common flame-retarding mechanisms (thermal shielding clay and intumescing PAH/PSP) in a single coating system and provides a foundational platform for new environmentally-benign flame retardant strategies for various substrates (e.g., foam found in home furnishings).     

Organic–inorganic hybrid silica film coated for improving resistance to capsicum oil on natural substances through sol–gel route

This study concerns the organic–inorganic hybrid coating of silica sol based on dyed cotton, silk and wool fabrics in order to increase the repellence to capsicum oil via adding methyltriethoxysilane, octyltriethoxysilane, hexadec-ltrimethoxysilane or tridecafluorooctyltriethoxysilane (FAS) in the inorganic silica sol. The dyed cotton fabric treated with hybrid silica sol doped with FAS (F-silica sol, FAS 4 %) presents oil-repellent capability, and the contact angles of capsicum oil on the treated cotton, silk and wool fabrics are 98.5°, 111.59° and 122.15°, respectively. A high FAS concentration (20 %) can improve the oil-repellent ability to 5 grades comparing to the untreated fabrics. The color strengths (K/S) of the coated fabrics change slightly, while the maximum absorption wavelengths of the coated fabrics are the same as the untreated fabrics. Although the drape coefficient of cotton fabric is increased to 54 % from 39 % after coated with F-silica sol, the effect is not significant. Compared to the weight gain rate of untreated cotton, silk and wool samples (1.89, 1.23 and 2.38 %), the weight gain rate of the cotton, silk and wool samples coated with F-silica sol are 6.99, 4.76 and 7.69 %, respectively. The calculated sol–gel weight gains (5.10, 3.53 and 5.31 %) of coated fabrics indicate that the silica coating is subsistent on the fiber surfaces.     

Flammability properties of PI fabric coated with montmorillonite

In this study, polyimide (PI) fabric was coated with montmorillonite (MMT) which performed as a kind of flame retardant. Thermogravimetric analysis showed that PI coated with MMT left as much as 69 % char after heating to 700 °C, about 15 % more than uncoated PI fabric. Cone calorimeter testing (heat flux: 60 kW m^?2) showed that coated fabric reduced the total heat release and showed resistance to degradation from direct flame. Post-burn residues of samples were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. In addition, heat-insulting test showed that the temperature difference of coated PI could reach 400 °C after 10 min at 800 °C. These results demonstrate that MMT coating is relatively effective for improving flame-retardant behavior to PI fabric.     

Synthesis of gold nanoparticles using herbal Acorus calamus rhizome extract and coating on cotton fabric for antibacterial and UV blocking applications

Gold nanoparticles (AuNPs) have been synthesized by greener method using chloroauric acid as precursor and extract of Acorus calamus rhizome as reducing agent. Formation of AuNP was confirmed by the presence of Surface Plasmon Resonance (SPR) peak in UV–Visible spectral analysis. XRD and FT-IR spectral analyses were performed for characterization. SEM images show spherical morphology and HR-TEM images reveal nanosize of AuNPs. The AuNPs were then coated on cotton fabric by pad-dry-cure method and characterized by SEM with EDAX technique. The results reveal the deposition of AuNPs on the surface of cotton fabric. Uncoated cotton, neat extract coated cotton and extract containing AuNPs coated cotton fabrics were then tested for antibacterial activity against Gram positive (Staphylococcus aureus) and Gram negative (Escherichia coli) bacterial strains by AATCC 100 test method. It showed that the extract containing AuNPs coated cotton fabric had higher antibacterial activity than other test samples against E. coli. UV-DRS analysis performed on extract containing AuNPs coated cotton fabric showed improved UV-blocking property than uncoated cotton fabric and neat extract coated cotton fabric.     

Novel UV-protective formulations for cotton, PET fabrics and their blend utilizing irradiation technique

A novel coating formulation to impart ultraviolet (UV) protection property to cotton, Polyethylene trephethalate (PET) and cotton/PET fabrics was prepared and gamma rays as an ionizing radiation was utilized for surface curing. Natural occurring aluminum potassium sulfate (Alum) was used individually and in binary coat with Zinc Oxide (ZnO), to induce the UV-blocking properties. It was found that using Alum (0.3 g/ml) caused a prompt increase in ultraviolet protection factor (UPF) over the uncoated fabrics. Moreover, the incorporated ZnO in the binary coat increased the UPF for two to threefold than the stand-alone Alum coating, specially in case of PET coated fabric. Water absorbance and moisture regain of ZnO and Alum/ZnO coated fabrics showed a decrease over the blank samples, due to the usage of oligomer/monomer combination. On contrary, Alum showed a hydrophilic effect with the increase in its content in the formulation. Surface Electron Microscope showed the homogenous coating of fibers. X-ray diffraction (XRD), energy dispersive X-ray (EDX) and water vapor permeability were also tested for coated samples.     

Effect of hybrid phosphorus-doped silica thin films produced by sol-gel method on the thermal behavior of cotton fabrics

The aim of this work was to prepare hybrid organic-inorganic silica thin films to provide cotton fabrics with flame retardant properties and to investigate the films’ influence on the thermal and burning behavior of the treated samples. The fabrics were modified with three different sols in order to study the effect of pure silica sol-gel precursor, γ-aminopropyltriethoxysilane (APTES), and that of the hybrid sols consisting of the APTES and the phosphorus compound diethylphosphite. Furthermore, in order to improve the cross-linking degree and the phosphorus-nitrogen synergistic effect on flame retardancy of the P-doped silica thin film the melamine-based resin was added in the third sol. To evaluate the chemical structure of the coating material, pure xerogels of the treatment solutions were applied to glass slides and tested by ATR FT-IR spectroscopy. The cotton fabrics were impregnated with the sols by a padding-squeezing process and then dried. Thermal behavior of the treated cotton samples was investigated by thermogravimetric/differential scanning calorimetry analysis (TGA-DTG/DSC) and compared to the untreated one. The flame retardancy was tested according to the ASTM D 1230 standard method. The results showed a substantial enhancement of char-forming properties and flame retardancy for the fabrics modified with the thin films.     

Alignment of carbon nanotubes under low magnetic fields through attachment of magnetic nanoparticles

The alignment of multiwalled carbon nanotubes (MWNTs) has been accomplished through deposition of uniform layers of magnetite/maghemite nanoparticles (diameter = 6-10 nm) and use of an external magnetic field. The coating of CNTs with magnetic nanoparticles was performed by combining the polymer wrapping and layer-by-layer (LbL) assembly techniques. The particle-coated MWNTs are superparamagnetic and can be aligned at room temperature on any substrate by deposition from an aqueous solution in an external field B = 0.2 T. The volume magnetization of the particle coated MWNTs is found to be enhanced by 17% compared to the pure particles in a powder indicating that either the adsorption process onto the CNTs changes the particle magnetization, or the MWNTs carry an intrinsic magnetization due to remaining Ni used as a catalyst for the growth process.     

Cellulose nanocrystal submonolayers by spin coating

Dilute concentrations of cellulose nanocrystal solutions were spin coated onto different substrates to investigate the effect of the substrate on the nanocrystal submonolayers. Three substrates were probed: silica, titania, and amorphous cellulose. According to atomic force microscopy (AFM) images, anionic cellulose nanocrystals formed small aggregates on the anionic silica substrate, whereas a uniform two-dimensional distribution of nanocrystals was achieved on the cationic titania substrate. The uniform distribution of cellulose nanocrystal submonolayers on titania is an important factor when dimensional analysis of the nanocrystals is desired. Furthermore, the amount of nanocrystals deposited on titania was multifold in comparison to the amounts on silica, as revealed by AFM image analysis and X-ray photoelectron spectroscopy. Amorphous cellulose, the third substrate, resulted in a somewhat homogeneous distribution of the nanocrystal submonolayers, but the amounts were as low as those on the silica substrate. These differences in the cellulose nanocrystal deposition were attributed to electrostatic effects: anionic cellulose nanocrystals are adsorbed on cationic titania in addition to the normal spin coating deposition. The anionic silica surface, on the other hand, causes aggregation of the weakly anionic cellulose nanocrystals which are forced on the repulsive substrate by spin coating. The electrostatically driven adsorption also influences the film thickness of continuous ultrathin films of cellulose nanocrystals. The thicker films of charged nanocrystals on a substrate of opposite charge means that the film thickness is not independent of the substrate when spin coating cellulose nanocrystals in the ultrathin regime (<100 nm).     

Diblock-copolymer-coated water- and oil-repellent cotton fabrics

A diblock copolymer consisting of a sol-gel-forming block and a fluorinated block was used to coat cotton fabrics, yielding textiles that were highly oil- and water-repellent. The coating procedure was simple. At grafted polymer amounts of as low as 1.0 wt %, water, diodomethane, hexadecane, cooking oil, and pump oil all had contact angles surpassing 150° on the coated cotton fabrics and were readily rolled. The liquids were not drawn into the interfiber space by the coated fabrics. Rather, droplets of the nonvolatile liquids such as cooking oil retained their beaded shapes for months with minimal contact angle changes. When forced into water, the coated fabrics trapped an air or plastron layer and this plastron layer was stable for months. In addition, the coating had high stability against simulated washing, and the mechanical properties were essentially identical to those of uncoated cotton fabrics.     

Effect of precursor-layer surface charge on the layer-by-layer assembly of polyelectrolyte/nanoparticle multilayers

In this Article, we investigate the effect of a precursor layer, which is composed of four bilayers of polyethyleneimine (PEI) and poly(sodium styrene sulfonate) (PSS), on the subsequent LBL assembly of hybrid films composed of indium tin oxide (ITO) nanoparticles and PSS. A precursor polyelectrolyte layer is usually deposited to minimize interference by the substrate. It is shown here that the "effective" surface charge of the precursor layer can significantly affect the subsequent assembly behavior of [ITO/PSS](9.5) hybrid thin films. Depending on the surface charge of the precursor layer, the subsequent LbL assembly of [ITO/PSS](9.5) hybrid films can exhibit either one or two regimes. When two growth regimes are present, the first one consists of a "recovery regime", and the second is the expected "linear growth regime." The length of the "recovery regime" is dependent on how much positive charge the precursor layer possesses and how fast this surface charge can be compensated. This work reveals for the first time that changes in the surface charge of the precursor layer can have a significant effect on the subsequent LBL assembly process. The surface charge of the precursor layer was investigated using ζ-potential measurements on model silica microspheres. These experiments showed that the surface charge of the precursor layer, [PEI/PSS](4), is dependent on the pH of the solution in which it is immersed, and that it can reverse from a negatively charged surface to a positively charged one, at sufficiently low pH due to the protonation of PEI, despite having the negatively charged PSS layer as the outermost layer.     

pH-controlled exponential and linear growing modes of layer-by-layer assemblies of star polyelectrolytes

We report the unique layer-by-layer (LbL) assembly behavior of pH-sensitive star-shaped polyelectrolytes with both linear and exponential growth modes controlled by star architecture and assembly conditions. Cationic poly[2-(dimethylamino)ethyl methacrylate] and anionic poly(acrylic acid) stars were synthesized via "core-first" atom-transfer radical polymerization (ATRP) based on multifunctional initiators, in addition to their linear analogues. We demonstrated the LbL growth behavior as a function of deposition pH (ranging from 5 to 7), number of layers (up to 30 bilayers), and the method of assembly (dip- vs spin-assisted LbL). The spin-assisted LbL assembly makes it possible to render smoother and thinner LbL films with parameters controlled by the shear rate and pH conditions. In contrast, for dip-assisted LbL assembly, the pH-dependent exponential growth was observed for both linear and star polyelectrolytes. In the case of linear/linear pair, the exponential buildup was accompanied with a notable surface segregation which resulted in dramatic surface nonuniformity, "wormlike" heterogeneous morphology, and dramatic surface roughening. In contrast, star/linear and star/star LbL films showed very uniform and smooth surface morphology (roughness below 2.0 nm on the scale of 10 μm × 10 μm) with much larger thickness reaching up to 1.0 μm for 30 bilayers and rich optical interference effects. Star polyelectrolytes with partially screened charges and high mobility caused by compact branched architecture appear to facilitate fast diffusion and exponential buildup of LbL films. We suggest that the fast buildup prevents long-range lateral diffusion of polyelectrolyte star components, hinders large-scale microphase separation, and thus leads to unique thick, smooth, uniform, transparent, and colorful LbL films from star polyelectrolytes in contrast to mostly heterogeneous films from traditional linear counterparts.     

WPU/Cu2-XSe coated cotton fabrics for photothermal conversion and photochromic applications

Cellulose - Multifunctional cotton fabrics were fabricated by coating of anionic waterborne polyurethane (WPU)/Cu2-XSe. The surface morphology of WPU/Cu2-XSe coated cotton fabric was characterized...     

Preparation of durable superhydrophobic surface by sol–gel method with water glass and citric acid

Durable superhydrophobic surface on cotton fabrics has been successfully prepared by sol–gel method. Cellulose fabric was first coated with silica sol prepared with water glass and citric acid as the acidic catalyst. The silica coated fabric was then padded with hydrolyzed hexadecyltrimethoxysilane afterwards obtaining low surface energy. Water contact angle and hydrostatic pressure were used to characterize superhydrophobicity and washing durability. Scanning electron microscopy was used to characterize the surface morphology changes after certain washing times. All results showed good durable hydrophobicity on cellulose fabrics. In addition, the influence of citric acid and sodium hypophosphite (NaH₂PO₂) on the durability of hydrophobicity was also investigated. The durability of treated cotton improved with the increase of concentration of citric acid in the presence of NaH₂PO₂. It could be concluded that citric acid acted as multi-functional heterogeneous grafting chemicals to improve washing durability of hydrophobicity by forming the ester bonds between cotton fabric and silica sol and improved the durability of hydrophobicity.     

Durable,water-cleanable,superhydrophilic coatings for oil/water separation under harsh conditions

A simple, economical, and efficient method for fabricating stable hydrophilic/underwater superoleophobic coating under harsh conditions remains a significant challenge. Here, by the hydrolysis of 3-(Methacryloyloxy) propyltrimethoxysilane (TMSPMA) on cotton fabric and the free radical polymerization of [2-(Methacryloyloxy) ethyl] dimethyl-(3-sulfonic acid propyl) ammonium hydroxide (SBMA) and TMSPMA, a superhydrophilic coating was fabricated. The coating can withstand harsh environments, such as strong acid and alkali. In addition, the coated cotton fabrics show an effective separation of surfactant-stabilized oil-in-water emulsions with extreme flux as high as 1500 Lm^?2 h^?1 only under gravity. Importantly, the oil-contaminated coated cotton fabrics can be cleaned only by water washing. The outstanding properties of the coating including durability, recyclability and resistance to harsh environment, highlight its practical application in emulsion separation and oily wastewater purification.